Panasonic DVDS-53-E Service manual

ORDER NO.CHM0704013CE
DVD Player
Specifications
Power supply: AC230 V, 50 Hz
(DVD-S53E/EG) AC230 V-240 V, 50 Hz (DVD-S53EB)
Power consumption: 10 W Power consumption in standby mode:
approx. 1 W
Dimensions (W) × (D) × (H): 430 × 231 × 43 mm
Mass: 2.0 kg (approx.) Signal system: PAL 625/50, PAL 525/60, NTSC Operating temperature range: +5to+35°C Operating humidity range: 5 to 90 % RH (no condensation) Discs played [8 cm (3 ” ) or 12 cm (5 ” )]:
*4,7
, MPEG4
*6,7
)
*6,7
*4,7
, MP3
*5,7
, MP3
*5,7
, DivX
, DivX
*2,7
*2,7
*6,7
, MPEG4
, JPEG
*6,7
)
*4,7
, MP3
*5,7
, DivX
, MPEG4
*2,7
,
*6,7
*5,7
*2,7
(1) DVD (DVD-Video, DivX (2) DVD-RAM (DVD-VR, JPEG (3) DVD-R (DVD-Video, DivX
DVD-VR) (4) DVD-R DL (DVD-Video) (5) DVD-RW (DVD-Video, MPEG4
(6) +R/+RW (Video) (7) +R DL (Video) (8) CD, CD-R / RW (CD (CD-DA), Video CD, SVCD*1, MP3
*1 Conforming to IEC62107 *2 MPEG-1 Layer 3, MPEG-2 Layer 3 *3 Windows Media Audio Ver. 9.0 L3
JPEG
WMA
*4,7
, DVD-VR)
*3,7
, JPEG
Model No.
DVD-S53E DVD-S53EB DVD-S53EG
DL4.5R Mechanism Series
Color
(S).......................Silver Type (E/EG only)
(K).......................Black Type
Not compatible with Multiple Bit Rate (MBR)
*4 Exif Ver 2.1 JPEG Baseline files
Picture resolution: between 160×120 and 6144 × 4096 pixels (Sub sampling is 4:2:2 or 4:2:0)
*5 MPEG4 data recorded with the Panasonic SD multi cameras
or DVD video recorders Conforming to SD VIDEO specifications (ASF standard) / MPEG4 (Simple Profile) video system / G.726 audio system
*6 Plays all versions of DivX®video (including DivX®6) with
standard playback of DivX Home Theater Profile.
GMC (Global Motion Compensation) is not supported.
*7 The total combined maximum number of recognizable audio,
picture and video contents and groups: 4000 audio, picture and video contents and 256 groups.
Video output:
Output level: 1 Vp-p (75 )
)
,
,
Output terminal: Pin jack (1 system) / AV
S-video output:
Y output level: 1 Vp-p (75 ) C output level: NTSC: 0.286 Vp-p (75 )
Output terminal: S terminal (1 system) / AV
Component video output: [NTSC: 525 (480) p / 525 (480) i]
Y output level: 1 Vp-p (75 ) PBoutput level: 0.7 Vp-p (75 ) PRoutput level: 0.7 Vp-p (75 )
®
media files. Certified to the DivX
PAL: 0.300 Vp-p (75 Ω )
[PAL: 625 (576) p / 625 (576) i]
© 2007 Matsushita Electric Industrial CO., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
DVD-S53E / DVD-S53EB / DVD-S53EG
Output terminal: Pin jack (Y: green, PB: blue,
Number of terminal: 1 system
RGB video output:
R output level: 0.7 Vp-p (75 ) G output level: 0.7 Vp-p (75 ) B output level: 0.7 Vp-p (75 ) Output terminal: AV
Audio output:
Output level: 2 Vrms (1 kHz, 0 dB) Output terminal: Pin jack / AV Number of terminals:
2 channel: 1 system
Audio performance:
(1) Frequency response:
DVD (linear audio):
CD audio:
(2) S / N ratio:
CD audio: 115 dB
(3) Dynamic range:
DVD (linear audio):
CD audio:
(4) Total harmonic distortion:
CD audio: 0.003 %
Digital audio output:
: red)
P
R
4 Hz-22 kHz (48 kHz sampling) 4 Hz-44 kHz (96 kHz sampling) 4 Hz-20 kHz
100 dB 98 dB
Coaxial digital output: Pin jack
HDMI AV output: Type A Connector (19Pin)
CEC Ver. 1.3a
Pickup
Wave length: 653 nm / 790 nm Laser power: CLASS 1 / CLASS 1M
CONTENTS
Page Page
1 IMPORTANT SERVICE INFORMATION
1.1. Notes
1.2. About DivX
1.3. Manual for Customer
2 SAFETY PRECAUTIONS
2.1. GENERAL GUIDELINES
3 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO
ELECTROSTATICALLY SENSITIVE (ES) DEVICES 4 PRECAUTION OF LASER DIODE 5 SERVICE CAUTION BASED ON LEGAL RESTRICTIONS
5.1. General description about Lead Free Solder (PbF)
6 PREVENTION OF STATIC ELECTRICITY DISCHARGE
6.1. Grounding for electrostatic breakdown prevention
6.2. Handling Precautions for Traverse Unit (Optical Pickup)
7 DISASSEMBLING THE CASING AND CHECKING P.C.B.S
7.1. Disassembly Procedure
7.2. Casing Parts and P.C.B. Positions
7.3. Top Panel
7.4. Front Panel
4
4 4 6
7
7
7 8 8
8
10
10 10
11
11 11 12 12
7.5. Rear panel 12
7.6. Module P.C.B.
7.7. Mechanism Unit
7.8. Mother P.C.B. and Power SW P.C.B.
7.9. Service Position
8 ASSEMBLING AND DISASSEMBLING THE MECHANISM UNIT
8.1. Disassembly Procedure
8.2. Traverse Unit
8.3. Tray
8.4. Loading section
8.5. Loading motor P.C.B.
8.6. TRV Unit
9 SELF-DIAGNOSIS FUNCTION AND SERVICE MODES
9.1. Optical Pickup Breakdown Diagnosis
9.2. Service Mode Table 1
9.3. DVD Self Diagnostic Function-Error Code
9.4. Last Error Code saved during NO PLAY
9.5. Service mode table 2
12 12 13 14
15
15 15 16 17 18 19
22
22 23 23 24 25
2
9.6. Sales demonstration lock function 28
9.7. Handling After Completing Repairs
10 SERV ICE PRECAUTIONS
10.1. Recovery after the DVD player is repaired.
10.2. Firmware version-up of the DVD player
11 ADJUSTMENT PROCEDURES
11.1. Service Tools and Equipment
11.2. Important points in electrical adjustment
11.3. Storing and Handling Test Discs
12 ABBREVIATIONS 13 VOLTAGE CHART
13.1. MOTHER P.C.B.
13.2. MODULE P.C.B.
14 BLOCK DIAGRAM
14.1. OVERALL BLOCK DIAGRAM
14.2. POWER SUPPLY BLOCK DIAGRAM
14.3. SERVO BLOCK DIAGRAM
14.4. VIDEO BLOCK DIAGRAM
14.5. AUDIO BLOCK DIAGRAM
15 INTER CONNECTIO N SCHEMATIC DIAGRAM & SCHEMATIC
DIAGRAM NOTES
15.1. INTERCONNECTION SCHEMATIC DIAGRAM
15.2. SCHEMATIC DIAGRAM NOTES
28
16 SCHE MATIC DIAGRAM
29
29 29
30
30 30 30
31 33
33 34
37
37 38 39 40 43
16.1. POWER SUPPLY SECTION (MOTHER P.C.B. (1 / 2)) SCHEMATIC DIAGRAM
16.2. FRONT & AV OUT SECTION (MOTHER P.C.B. (2 / 2)) SCHEMATIC DIAGRAM
16.3. MODULE SCHEMATIC DIAGRAM
16.4. HDMI SCHEMATIC DIAGRAM
17 PRINT CIRCUIT BOARD
17.1. MOTHER P.C.B.
17.2. MOTHER P.C.B. ADDRESS INFORMATION
17.3. MODULE P.C.B. (1/2)
17.4. MODULE P.C.B. (2/2)
17.5. MODULE P.C.B. ADDRESS INFORMATION
18 EXPLO DED VIEWS
18.1. CASING PARTS & MECHANISM SECTION EXPLODED VIEW
18.2. MECHANISM SECTION EXPLODED VIEW
18.3. PACKING & ACCESSORIES SECTION EXPLODED VIEW
45
19 REPL ACEMENT PARTS LIST
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DVD-S53E / DVD-S53EB / DVD-S53EG
46
47
47
48 51 54
55
55 56 57 58 59
61
61 62
63
64
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DVD-S53E / DVD-S53EB / DVD-S53EG
1 IMPORTANT SERVICE INFORMATION
1.1. Notes
When you replace FlashROM or exchange MODULE P.C.B., you have to take “Manual for customer” to the customer with unit. (also in the case of unit exchange)
Please take and use “Manual for customer” from below.
1. Come with MODULE P.C.B. or FlashROM (Service part).
2. Make a photocopy section 1.3. “Manual for customer” on this service manual.
“Manual for customer” has important information for “DivX Video-on-Demand Service” user. Please don´t forget take it to the customer with unit!
1.2. About DivX
1.2.1. DivX
A video compression format developed by DivXNetworks, Inc. that compresses video files without any considerable loss of video quality.
1.2.2. About DivX Video-on-Demand Content
1.2.3. About DivX subtitles text display
You can display subtitles text recorded onto the DivX video disc on this unit. This function has no relation to the subtitles specified in DivX standard specifications and has no clear standard. Depending on the methods used to create the file, the following functions may not work.
Displaying subtitles text During play, press [SUBTITLE] to select “TEXT ON”.
· DivX video files that do not display “TEXT ON” do not contain subtitles text. 4
DVD-S53E / DVD-S53EB / DVD-S53EG
Subtitles text cannot be displayed.
· If the subtitles text are not displayed correctly, try changing the language settings.
Subtitles text language settings
1. During play, press [SETUP].
2. Press [
3. Press [
4. Press [
] to select “DISC” and press [ENTER]. ] to select “SUBTITLE TEXT” and press [ENTER]. ] to select “LATIN1”, “LATIN2”, “CYRILLIC” or “LATIN5” then press [ENTER].
· The initial setting is “LATIN2”.
To exit the screen, press [SETUP].
Types of subtitles text file that can be displayed
Subtitles text that satisfy the following conditions can be displayed on this unit.
· File format: MicroDVD, SubRip, or TMPlayer
· File extension: “.SRT”, “.srt”, “.SUB”, “.sub”, “.TXT”, or “.txt”
· File name: No more than 44 characters excluding the file extension
· The DivX video file and subtitles text file are inside the same folder, and the file names are the same except for the file
extensions.
· If there are more than one subtitles text files inside the same folder, they are displayed in the following order of priority: “.srt”, “.sub”, “.txt”.
Limitations of this unit
· In the following situations, the subtitles cannot be displayed as recorded. Furthermore, depending on the methods used to create the file or the state of the recording, only parts of the subtitles may be displayed, or the subtitles may not be displayed at all.
When special text or characters are included in the subtitles text.
When the file size is larger than 256KB.
When characters with styling specified are included in the subtitle data.
Codes that specify the character style within files are displayed as subtitle characters.
When data with a different format exists within the subtitle data.
· If the file name of the DivX video file is not displayed correctly on the menu screen (the file name is displayed as “_”), the
subtitles text may not be displayed correctly.
· The subtitles text cannot be displayed when search and other such operations are being performed.
· The subtitles text cannot be displayed when Quick OSD and other such menu screens are being displayed.
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DVD-S53E / DVD-S53EB / DVD-S53EG
1.3. Manual for Customer
Warning for Customers Who Use the DivX Video-on-Demand content.
1. The registration code has been changed for the repair of the product or the product exchange.
2. Obtain and register a new registration code, otherwise you will no longer be able to play DivX Video-on-Demand content.
3. Follow the procedure on the DivX Video-on-Demand web site to register at http://vod.divx.com/.
* If you do not use the DivX Video-on-Demand content, please ignore this warning.
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DVD-S53E / DVD-S53EB / DVD-S53EG
2 SAFETY PRECAUTIONS
2.1. GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.1.1. LEAKAGE CURRENT COLD
CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1Mand 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be
Figure 1
.
2.1.2. LEAKAGE CURRENT HOT CHECK (See Figure 1 .)
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the ACplugin theACoutlet andrepeat each of the
above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
3 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)
TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
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DVD-S53E / DVD-S53EB / DVD-S53EG
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
4 PRECAUTION OF LASER DIODE
5 SERVICE CAUTION BASED ON LEGAL RESTRICTIONS
5.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx. 30°C (86°F) more than that of the normal solder.
8
DVD-S53E / DVD-S53EB / DVD-S53EG
Definition of PCB Lead Free Solder being used
Service caution for repair work using Lead Free Solder (PbF)
· The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
· To put lead free solder, it should be well molten and mixed with the original lead free solder.
· Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
· Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
· Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30°C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
The following 3 types of lead free solder are available through the service parts route.
· RFKZ03D01K-----------(0.3mm 100g Reel)
· RFKZ06D01K-----------(0.6mm 100g Reel)
· RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn) 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
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DVD-S53E / DVD-S53EB / DVD-S53EG
6 PREVENTION OF STATIC ELECTRICITY DISCHARGE
The laser diode in the traverse unit (optical pickup) may break down due to static electricity of clothes or human body. Use due caution to electrostatic breakdown when servicing and handling the laser diode.
6.1. Grounding for electrostatic breakdown prevention
Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static electricity in the working environment. Proceed servicing works under the working environment where grounding works is completed.
6.1.1. Worktable grounding
1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
6.1.2. Human body grounding
1. Use the anti-static wrist strap to discharge the static electricity from your body.
6.1.3. Handling of optical pickup
1. To keep the good quality of the optical pickup maintenance parts during transportation and before installation, the both ends of the laser diode are short-circuited. After replacing the parts with new ones, remove the short circuit according to the correct procedure. (See this Service Manual.)
2. Do not use a testerto check the laser diode for the optical pickup. Failure to do so will damage the laser diodedue to thepower supply in the tester.
6.2. Handling Precautions for Traverse Unit (Optical Pickup)
1. Do not give a considerable shock to the traverse unit (optical pickup) as it has an extremely high-precise structure.
2. When replacing the optical pickup, install the flexible cable and cut its short land with a nipper. See the optical pickup replacement procedure in this Service Manual. Before replacing the traverse unit, remove the short pin for preventing static electricity and install a new unit. Connect the connector as short times as possible.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the cable.
4. The half-fixed resistor for laser power adjustment can not be adjusted. Do not turn the resistor.
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DVD-S53E / DVD-S53EB / DVD-S53EG
7 DISASSEMBLING THE CASING AND CHECKING P.C.B.S
7.1. Disassembly Procedure
7.2. Casing Parts and P.C.B. Positions
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DVD-S53E / DVD-S53EB / DVD-S53EG
7.3. Top Panel
1. Unscrew the screws.
3. Unscrew the screws.
7.5. Rear panel
1. Unscrew the screws.
2. Release the tabs.
7.4. Front Panel
1. Unscrew the screw.
2. Release the tabs.
7.6. Module P.C.B.
1. Remove the connectors.
2. Unscrew the screws.
3. Press each tab with the nipper to module P.C.B. vertically.
7.7. Mechanism Unit
1. Unscrew the screws.
12
2. Release the tabs.
DVD-S53E / DVD-S53EB / DVD-S53EG
7.8. Mother P.C.B. and Power SW P.C.B.
1. Unscrew the screws.
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DVD-S53E / DVD-S53EB / DVD-S53EG
7.9. Service Position
Caution:
Put an insulation material between Module P.C.B. and Mother P.C.B..
7.9.1. Servicing position of the Module P.C.B.
7.9.2. Servicing position of the Mother P.C.B.
7.9.3. List of the Extension Cables
14
8 ASSEMBLING AND
DISASSEMBLING THE MECHANISM UNIT
8.1. Disassembly Procedure
DVD-S53E / DVD-S53EB / DVD-S53EG
4. Remove the traverse unit.
8.2. Traverse Unit
1. Slide the lever (A) in the arrow direction (to the opposite
side) till it stops.
2. Slide the lever (A) further by bending the tab at the right
side of the lever A in the right direction. (The right groove opens and the boss becomes seen.)
3. Open the lever (B) to left. (The 2 grooves at the left side
open.)
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DVD-S53E / DVD-S53EB / DVD-S53EG
8.3. Tray
1. Slide the guide tray unit while pressing the stopper in the arrow direction, and remove the guide tray unit.
5. Remove the drive arm concave phase from the tray slider and tray.
2. Raise the loading unit.
3. Slide the lever in the arrow direction till it stops and pull the tray out.
<Assembling the tray unit>
1. Insert a part of the tray into the unit sliding over the groove on the mechanical chassis unit.
2. Insert the tray to the point before the tab of the mechanical chassis unit.
4. Spread the tabs at the both sidesand pull the tray out. (The tray slides a little forward and stops.)
3. Hook the drive arm concave phase over the tray and the tray slider.
16
4. Press in the tray.
5. Make sure that the tray and the drive arm move smoothly.
DVD-S53E / DVD-S53EB / DVD-S53EG
4. Remove the belt.
5. Unlock the tab and remove the pulley.
6. Remove the relay gear.
8.4. Loading section
1. Spread the tabs at the both sides and push out the drive arm shaft.
7. Turn the change lever in the arrow direction till it stops.
8. Hook the change lever spring on the change lever project part temporarily.
2. Hook the lock lever spring on the lock lever projection part temporarily.
3. Unlock the tab and remove the lock lever.
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DVD-S53E / DVD-S53EB / DVD-S53EG
9. Pull the lever (B) inthe bottom side to your side and remove the change lever.
8.5. Loading motor P.C.B.
1. Unscrew the screws.
10. Remove the drive rack, the sub rack and the drive gear.
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DVD-S53E / DVD-S53EB / DVD-S53EG
8.6. TRV Unit
8.6.1. Cautions to Be Taken in Handling the TRV Unit
The laser diode in the TRV unit may be damaged due to electrostatic discharge generating from clothes or human body. Use due caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the TRV unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the Intermediate FFC of the TRV unit removed from the P.C.B. should be short-circuited with a short pin or a clip.
3. The Intermediate FFC may be cut off if an excessive force is applied to it. Use caution when handling the Intermediate FFC.
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DVD-S53E / DVD-S53EB / DVD-S53EG
8.6.2. Procedure for Disassembling the TRV Unit
Notice
1. This section aims to focus on the disassembling methods of some parts in the case that no damage is occurred to optical pickup units.
2. When the optical pickup unit is defective, the overall traverse unit needs replacement.
3. Please note that appropriate actions needs to be taken to prevent static damage.
Caution
Insert the short pin into the FFC of the optical pickup unit. (See “Caution to be taken in handling the TRV Unit”)
1. Before changing 26P FFC, please weld the short-circuit solder. (refer to Fig. A)
After changing the 26P FFC, please remove the solder. (refer to Fig. B)
3. Push the tabs on the back andremove the TRV Gear B and A.
2. Remove the connecter, take out the 26P FFC.
4. Unscrew the screws.
5. Remove the drive rack.
Caution
Do not dissemble drive rack fixing screws repeatly, otherwise the screws may hard to tighten and affect the accuracy of optical pickups consequently.
6. Remove the solders of the SP motor and the TRV motor.
20
7. Unscrew the screws, then remove the TRV Motor and TRV SW P.C.B. Unit.
DVD-S53E / DVD-S53EB / DVD-S53EG
Caution
a. Do not give a considerable shock to the optical
pickup unit as it has an extremely high-precise structure.
b. Do not touch the lens in the optical pickup unit.
2. The FFC is fixed as shown below.
<Assembling the TRV unit>
1. After replacing the TRV Unit and connecting the 26P
FFC, remove the solder on the optical pickup unit.
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