Note:
Design and Specifications are subject to change without notice. Weight and Dimensions shown are approximate.
CONTENTS
PagePage
1 Safety Precautions3
1.1. General Guidelines
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
3 About lead free solder (PbF)
4 Self-check function
4.1. How to access
4.2. Screen display
4.3. Display phenomenon and treatment method
5 Chassis Board Layout
6 Before servicing
6.1. Kind and location of the flexible cable
6.2. How to remove the connector
7 Disassembly for Service
7.1. Rear cover
7.2. AP-BOARD
7.3. DG-Board
7.4. V-Board
7.5. Speaker (L, R)
7.6. B-Board
7.7. K-Board
7.8. LCD panel
8 Adjustment method
8.1. How to enter into adjustment mode
8.2. Cancellation
8.3. Contents of adjustment mode
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5
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6
7
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8
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8.4. Video level adjustment
8.5. Flicker Adjustment
8.6. MTS Adjustment
9 Hotel Mode
10 Conductor Views
10.1. AP-Board
10.2. DG-Board
10.3. B, K and V-Board
11 Block and Schematic Diagr am
11.1. Schematic Diagram Notes
11.2. Power Block Diagram
11.3. Signal Block Diagram
11.4. AP-Board (1 of 2) Schematic Diagram
11.5. AP-Board (2 of 2) Schematic Diagram
11.6. DG-Board (1 of 3) Schematic Diagram
11.7. DG-Board (2 of 3) Schematic Diagram
11.8. DG-Board (3 of 3) Schematic Diagram
11.9. B, K, and V-Board Schematic Diagram
12 Parts Location & Mechanical Replacement Parts List
12.1. Parts Location
12.2. Packing Exploded View
12.3. Mechanical Replacement Parts List
13 Replacement Parts List
13.1. Replacement Parts List Notes
13.2. Electrical Replacement Parts List
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1Safety Precautions
1.1.General Guidelines
1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
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1.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2.Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1M9 and 5.2M9.
When the exposed metal does not have a return path to the
chassis, the reading must be
Figure 1
.
1.1.2.Leakage Current Hot Check (See
Figure 1.)
1.Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2.Connect a 1.5k9, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4.Check each exposed metallic part, and measure the
voltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6.The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
2Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum
foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable
conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
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Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
3About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
Caution
·
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C) higher.
· ·
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
·
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
· ·
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
·
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
· ·
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder.
However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
stamped on the back of PCB.
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4Self-check function
When phenomena like "the power fails from time to time" or "the video/audio fails from time to time" can not be confirmed at the
time of servicing, the self-check function can be used to confirm the occurrence and to limit the scope for the defective circuits.Also,
when "the power fails from time to time", display on the screen can be used to confirm the occurrence and to limit the scope for
the defective circuits.
Any programmed channels, channels caption data and some other user defined settings will be erased and return to factory setting.
4.1.How to access
4.1.1.Access
Produce TV reception screen and, while pressing [VOLUME-] button on the main unit, press [SLEEP] button on the remote
controller unit simultaneously.
4.1.2.Exit
When one of the buttons for channel selection etc. is pressed, the display returns to the normal screen.
4.2.Screen display
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4.3.Display phenomenon and treatment method
Display symbolPhenomenon/conditionTreatment method
H10No output of video and audio.Replace tuner (TNR001A (B-BOARD)).
H21No audio output. Surround function not effective.Replace IC2300 (AP-BOARD).
F30No video and audio output. Input switching disabled.Replace IC3000 (AP-BOARD).
H34Black and white stripes pattern. Enhanced back light.Replace IC4003 (DG-BOARD).
H35No videoReplace IC6400 (DG-BOARD).
H36No videoReplace IC6300 (DG-BOARD).
H90Power interrupted with self-check.Replace IC1002 (DG-BOARD).
* Any button operation or switching off the power will reset the self-check data.
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5Chassis Board Layout
Board NameFunction
AP-BoardAudio, Power, Inverter, AV SW
B-BoardTuner
DG-BoardGC2, PCN, MICOM, EEPROM
K-BoardSwitch
V-BoardRemote sensor, LED
1.T hick cloth and so on is down not to damage a LCD screen,
and the unit is pushed down.
2.Remove the screw (1 pcs), and detach the hinge cover and
the AV cable cover.
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3.Remove the screws (7 pcs), the screws (2 pcs), and the
screws (4 pcs), and detach the rear cover and top cover.
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7.2.AP-BOARD
1.Remove the rear cover.
2.Remove the screws (5 pcs) and the screws (2 pcs) and
detach the shield plate.
3.Disengage the shaft holder hook and detach the power
button shaft.
4.Remove the screw (1 pcs) and disconnect the couplers (B2
(AP2) and B3 (AP3)) between B-Board and the AP-Board.
5.Disconnect the couplers (AP4, AP5, AP6, AP7 and AP8)
the flexible cable (AP1 and AP9) and remove the screws (3
pcs) and detach the AP-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm)
Do not tighten screws so hard.
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7.3.DG-Board
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7.4.V-Board
1.Remove the rear cover.
2.Remove the screws (5 pcs) and the screws (2 pcs) and
detach the shield plate.
3.Disconnect the flexible cable (DG4 and DG5) and remove
the screws (2 pcs) and detach the DG-Board.
1.Remove the rear cover.
2.Remove the screw (1 pcs) and disconnect the couplers (V2
and V3) and the flexible cable (V9) and detach the V-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm)
Do not tighten screws so hard.
7.5.Speaker (L, R)
1.Remove the rear cover.
2.Remove the screw (1 pcs) and the screws (6 pcs) and
disconnect the couplers (V2 and V3) and the Speakers (L,
R).
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7.6.B-Board
7.7.K-Board
1.Remove the rear cover.
2.Remove the screw (5 pcs) and the screws (2 pcs) and
detach the shield plate.
3.Remove the screw (1 pcs) and disconnect the couplers (B2
(AP2) and B3 (AP3)) between B-Board and the AP-Board.
1.Remove the rear cover.
2.Remove the screws (5 pcs) and the screws (2 pcs) and
detach the shield plate.
3.Disconnect the coupler (AP8) and disengage the hook (2
pcs) and detach the K-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm)
Do not tighten screws so hard.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm)
Do not tighten screws so hard.
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7.8.LCD panel
1.Remove the rear cover.
2.Remove the screws (5 pcs) and the screws (2 pcs) and
detach the shield plate.
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4.Disconnect the coupler (AP8) and detach the circuit board
K bracket with K-Board.
3.Disengage the shaft holder hook and detach the power
button shaft.
5.Remove the screw (1 pcs) and disconnect the couplers (B2
(AP2) and B3 (AP3)) between B-Board and the AP-Board.
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6.Disconnect the couplers (AP4, AP6, BL4 and BL6) and the
flexible cable (AP9, DG4 and DG5) and remove the screws
(7 pcs) and detach the AP-Board, DG-Board and BL-Board.
7.Remove the screws (2 pcs), detach the LCD panel.
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8Adjustment method
8.1.How to enter into adjustment mode
While pressing [VOLUME-] button of the main unit, press [RECALL] button of the remote control transmitter three times in a row
(within 2 seconds).
8.1.1.Adjustment method.....Use the remote control.
“1” button...Main items Selection in forward direction
“2” button...Main items Selection in reverse direction
“3” button...Sub items Selection in forward direction
“4” button...Sub items Selection in reverse direction
8.2.Cancellation
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
8.3.Contents of adjustment mode
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· Value is shown as a hexadecimal number.
· ·
·
· Preset value differs depending on models.
· ·
·
· After entering the adjustment mode, take note of the value in each item before starting adjustment.