15.2. Electrical Replacement Parts List ------------------- 55
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1Safety Precautions
1.1.General guidelines
1. IMPORTANT SAFETY NOTICE
There are special components used in this equipment
which are important for safety. These parts are marked by
in the Schematic Diagrams, Circuit Board Layout,
Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION,
shock, fire, or other hazards. Do not modify the original
design without permission of manufacturer.
2. An Isolation Transformer should always be used during
the servicing of AC Adaptor whose chassis is not isolated
from the AC power line. Use a transformer of adequate
power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It
will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.
3. When servicing, observe the original lead dress. If a short
circuit is found, replace all parts which have been overheated or damaged by the short circuit.
4. After servicing, see to it that all the protective devices
such as insulation barriers, insulation papers shields are
properly installed.
5. After servicing, make the following leakage current
checks to prevent the customer from being exposed to
shock hazards.
1.1.2.Leakage current hot check
(See Figure 1.)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliampere. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
1.1.1.Leakage current cold check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads,
connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading
should be between 1MΩ and 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be .
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2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive
(ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient
to damage an ES device).
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2.2.How to Replace the Lithium Battery
This model is using a lithium battery for remote control ass’y.
NOTE:
This Lithium battery is a critical component.
(Type No.: CR2025 Manufactured by Energy Company, Panasonic Corporation.)
It must never be subjected to excessive heat or discharge.
It must therefore only be fitted in requirement designed specifically for its use.
Replacement batteries must be of same type and manufacture.
They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed.
Do not attempt to re-charge the old battery or re-use it for any other purpose.
It should be disposed of in waste products destined for burial rather than incineration.
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2.3.Caution for AC Cord
(For EB)
2.3.1.Information for Your Safety
IMPORTANT
Your attention is drawn to the fact that recording of prerecorded tapes or discs or other published or broadcast
material may infringe copyright laws.
WARNING
To reduce the risk of fire or shock hazard, do not expose
this equipment to rain or moisture.
CAUTION
To reduce the risk of fire or shock hazard and annoying
interference, use the recommended accessories only.
FOR YOUR SAFETY
DO NOT REMOVE THE OUTER COVER
To prevent electric shock, do not remove the cover. No user
serviceable parts inside. Refer servicing to qualified service
personnel.
2.3.2.Caution for AC Mains Lead
For your safety, please read the following text carefully.
This appliance is supplied with a moulded three-pin mains plug
for your safety and convenience.
A 5-ampere fuse is fitted in this plug.
Should the fuse need to be replaced please ensure that the
replacement fuse has a rating of 5 amperes and it is approved
by ASTA or BSI to BS1362
Check for the ASTA mark or the BSI mark on the body of the
fuse.
2.3.2.1.Important
The wires in this mains lead are coloured in accordance with
the following code:
BlueNeutral
BrownLive
As the colours of the wires in the mains lead of this appliance
may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured
BLACK.
The wire which is coloured BROWN must be connected to the
terminal in the plug which is marked with the letter L or coloured
RED.
Under no circumstances should either of these wires be connected to the earth terminal of the three pin plug, marked with
the letter E or the Earth Symbol.
2.3.2.2.Before Use
Remove the Connector Cover as follows.
If the plug contains a removable fuse cover you must ensure
that it is refitted when the fuse is replaced.
If you lose the fuse cover, the plug must not be used until a
replacement cover is obtained.
A replacement fuse cover can be purchased from your local
Panasonic Dealer.
If the fitted moulded plug is unsuitable for the socket outlet in
your home then the fuse should be removed and the plug cut
off and disposed of safety.
There is a danger of severe electrical shock if the cut off plug is
inserted into any 13-ampere socket.
If a new plug is to be fitted please observe the wiring code as
shown below.
If in any doubt, please consult a qualified electrician.
2.3.2.3.How to Replace the Fuse
1. Remove the Fuse Cover with a screwdriver.
2. Replace the fuse and attach the Fuse cover.
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3Service Navigation
3.1.Introduction
This service manual contains technical information, which allow service personnel's to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, the information will be followed by service manual to be controlled with original service manual.
3.2.General Description About Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the
lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees
C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01KS-----------(0.3mm 100g Reel)
RFKZ06D01KS-----------(0.6mm 100g Reel)
RFKZ10D01KS-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
3.3.Important Notice 1:
1. The service manual does not contain the following information, because of the impossibility of servicing at component level
without concerned equipment/facilites.
a. Schematic diagram, Block Diagram and PCB layout of MAIN PCB.
b. Parts list for individual parts for MAIN PCB.
2. The following category is/are recycle module part. please send it/them to Central Repair Center.
3. When "JIG & ADJ" of pairing adjustment is available:
The Traverse and main P.C.B for PBD model is offered respectively for the market maintenaince.
For the information about pairing adjustment of the Traverse and main P.C.B., please refer to "10.3 Adjustment Instruction
when Exchange the Traverse or Main P.C.B. (Servo Adjustment)" .
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3.4.Caution for DivX
Please will always pass the customer “Warning for Customers Who Use the DivX Video-on-Demand content.” with the product and
get it when you unavoidably exchange FLASH-ROM or P.C.B. including FLASH-ROM (When the product is exchanged, it is the
same.).
You must use print attached to service part (FLASH-ROM or P.C.B. including FLASH-ROM) or must use copy of print below as
“Warning for Customers Who Use the DivX Video-on-Demand content.”
Information needed without fail for the customer for whom it is used continuing DivX Video-on-Demand Service to “Manual for the
customer” is recorded.
Appendix:
*Parts that memorize user’s information are only FLASH-ROM.
*The registration of Registration Code is possible for half a year up to 6 recorders up to 10 recorders a year.
Registration Code is memorized in FLASH-ROM (Main P.C.B.).
If exchange above P.C.B. or FLASH-ROM, new registration Code differ from previous Registration Code will be generated.
In this case if your customer uses DivX Video-on-Demand service, he/she will no longer be able to play any content that he/she purchased under that same registration code.
Therefore your customer will need to obtain and register the new registration code.
*Copy this page and cut on the dotted line and give the lower half to your customer.
Warning for Customers Who Use the DivX Video-on-Demand content.
1. The registration code has been changed for the repair of the product or the product exchange.
2. Obtain and register a new registration code, otherwise you will no longer be able to play DivX Video-on-Demand content.
3. Follow the procedure on the DivX Video-on-Demand web site to register at
http://
vod.divx.com
* If you do not use the DivX Video-on-Demand content, please ignore this warning.
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3.5.Static Electricity Protection Measures
• The laser diode in the traverse unit (optical pick-up) may break down due to potential difference caused by static electricity of
clothes or human body.
So, be careful of electrostatic breakdown during repair of the traverse unit (optical pick-up).
3.6.Ground for electrostatic breakdown prevention
• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environment.
Repair in the working environment that is grounded.
3.6.1.Work table grounding
• Put a conductive material (sheet) or steel sheet on the area where the traverse unit (optical pick-up) is placed, and ground the
sheet.
3.6.2.Human body grounding
• Use the anti-static wrist strap to discharge the static electricity from your body.
3.7.Handling of Traverse unit (optical pick-up)
1. Do not subject the traverse unit (optical pick-up) to hard shock as it is high precision mechanism.
2. Install the traverse unit, and then remove the short pin to discharge.
Connect the connector in a short time.
3. Take care not to apply excessive stress to the flexible cable.
4. Do not turn the variable resistor (laser power adjustment).
Power source:110V-240V, 50/60Hz
Power consumption:36W
DC output:12V, 2000mA
Car DC Adaptor:
DC output:12V, 2A
Battery pack
DY-DB30(lithium ion):
Voltage:7.2V
Capacity:5800mAh(typ)
Dimensions
(excluding protrusions and
battery):
(WxDxH):
Mass:
Including battery:approximately 1392g [49.10oz]
Without battery:approximately 1157g [40.81oz]
Operating temperature range:+5°C to +35°C(+41 to +95°F)
Operating humidity range:10% - 80%RH (no condensation)
LCD screen:
HDMI
AUDIO/VIDEO output:
number of terminals:1 system
Speaker:
output:0.5W + 0.5W (8Ω)
Head phone output:
output:
number of terminals:1 system
Battery duration(at 20°C)
Using headphones
Option Battery pack:
DY-DB300
when brightness is set to
"-5" while playing DISC:
when brightness is set to
"0" while playing DISC:
when brightness is set to
"+5" while playing DISC:
Battery recharge time:
(at 20°C)
Pickup:
Wave Length:405nm/660nm/780nm (BD/DVD/
Laser Power:CLASS 1M/CLASS 1M/
Approx. 18W
Approx. 22W
Approx. 0.5W
Approx. 5W
Vehicle with 12V battery only
5400mAh(min)
39Wh
238mm x 188.3mm x 52.7mm
3
/8" x 713/32" x 21/16")
(9
8.9" -Si, TFT wide-screen LCD
(1024 x 600 x RGB)
stereo mini-jack(3.5mm)
3.5 hours/6 hours (DY-DB300)
3.25 hours/5.5 hours (DY-DB300)
3 hours/5 hours (DY-DB300)
5 hours/8 hours (DY-DB300)
CD)
CLASS 1M (BD/DVD/CD)
Region Code:DVD: #2(B100EB/EG)
DVD: #5(B100EE)
BD: Region B(B100EB/EG)
BD: Region C(B100EE)
*1: Finalizing is necessary.
*2: ISO9660 level1 or 2(except for extended formats), Joliet.
This unit is compatible with multi-session.
This unit is not compatible with packet writing.
*3: UDF1.02 without ISO9660, UDF1.5 with ISO9660.
*4: UDF2.5.
*5: DivX Certified to play DivX video up to HD 1080p, including
premium content.
GMC(Global Motion Compensation) is not supported.
Maximum number of folders recognizable:300 folders.
(including the root folder).
Maximum number of files recognizable:200 files.
For B100EB/EE:
*6: CPRM is not supported.
SD card:
SD Memory Card(*1)
formatted FAT12, FAT16,
FAT32(*2), ex FAT(*3 ):
*1: includes SDHC, SDXC card.
includes miniSD
includes microSD/microSDHC/micro SDXC Card.
(need a microSD Adaptor.)
*2: Not support long file name.
*3: SDXC only.
Contents:
JPEG:
SD card, CD-R/RW, DVD-RAM, BD-RE, DVD-R:
Pixcels:34x34~8192x8192
Sub Sampling:4:2:2, 4:2:0
SD card:JPEG conforming DCF(Design
Maximum numbers of folders and files:
Card(need a miniSD Adaptor.)
DL:Dual Layer), JPEG
DL:Dual Layer), DivX(*4, *5)
AVCHD format, JPEG
Video Recording format
(*1, *6) AVCHD format(*1),
JPEG(*2), MP3(*2), DivX(*2, *3,
*5)
Video Recording format
(*1, *6) AVCHD format(*1),
JPEG(*2), MP3(*2), DivX(*2, *3,
*5)
1080p(1125p) HDMI (x.v.Color
High Bit rate Audio)
(This unit supports “HDAVI
Control 5” function.)
Solder:This model uses lead free
solder(PbF).
Note:Specifications are subject to
change without notice.
TM
,
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4.1.Others (Licenses)
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5Location of Controls and Components
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6Service Mode
Information necessary for service can be displayed.
Service mode setting:
1. Turn the power off.
2. Press the [OPTION] + [PLAY] and [VOL DOWN] button simultaneously for five seconds.
3. It is displayed on LCD as [SERV]. : It is shown to have entered the service mode.
([PLEASE WAIT] is displayed previously according to the A/V mode.)
4. The command is transmitted by attached remote control.
Method of making clear service mode : Press the power button (power off).
The display of information to each command is as follows.
NOTE:
Do not use it excluding the designated command.
ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
Release ItemsItem of Service Mode executing is cancelled.Press[0][0] or [Return] in service
mode.
Error Code DisplayLast Error Code of U/F held by memory is dis-
played on FL.
*Details are described in "Self-Diagnosis
Functions".
7.1. Self-Diagnosis Functions.
ROM Version DisplayThe display contents are switched over every
5 seconds.
1. Region code
2. Main firm version
3. Timer firm version
4. Drive firm version
5. ROM correction version
6. BOO2 version
7. BOO3 version
Press [0] [1] in service mode.
If any error history does not exist,
[F00] is displayed.
Press [0] [2] in service mode.
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ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
Drive CheckSimple quality of BD drive
Drive CheckSimple quality of BD drive
Laser Used Time
Indication
Check laser used time (hours) of drive.
*If the date of the present or the
trouble occurred time is incorrect, it
may be not able to judge correctly.
*If the date of the present or the
trouble occurred time is incorrect, it
may be not able to judge correctly.
Press [0] [3] in service mode.
Press [3] [8] in service mode.
Press [4] [1] in service mode.
(****) is the used time display in
hour.
Laser used time of BD/ DVD/ CD
in Playback/Recording mode is
counted.
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ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
BD drive last errorBD drive error code display.1. Error Number is displayed for 5
seconds.
2. Time when the error has occurred
is display for 5 seconds.
YY: Year
MM: Month
DD: Day
3. Last drive error (1/2) is displayed
for 5 seconds.
00 : Bad disc
03 : Bad disc
04 : Bad disc or drive malfunction
4. Last drive error (2/2) is displayed
for 5 seconds.
Press [4] [2] in service mode.
5. Error occurring disc type is displayed for 5 seconds.
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ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
6. Disc maker ID is displayed for 5
seconds.
7. Factor of drive error (hexadecimal) occurring is left displayed.
In case that the maker cannot be
identified, display is blackout.
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ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
8. When the last error doesn't exist .
CEC (H) output checkCheck of the CEC terminal high output of
HDMI.
CEC (L) output checkCheck of the CEC terminal low output of
Manufacturing DateRead out the manufacturing date of the unit.
Delete the Laser Used
Time
HDMI.
Laser used time information stored in the
memory of the unit is deleted.
Press [5] [5] in service mode.
Press [5] [6] in service mode.
Press[6][1]in service mode.
YY: Year
MM: Month
DD: Day
Press [9] [5] in service mode.
Delete the Last Drive
Error
Delete the Error HistoryError History information stored on the unit is
Initialization of Error code Last Error Code information stored by timer is
Initialization of the
Service Mode
Laser Drive Error information stored on the
BD Drive is deleted.
deleted.
deleted. (Write in F00)
Last Drive Error, Error History and Error code
information stored on the unit are initialized to
factory setting.
Press [9] [6] in service mode.
Press [9] [7] in service mode.
Press [9] [8] in service mode.
Press [9] [9] in service mode.
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ItemLCD displayKey operation
Mode nameDescription(Remote controller key)
Release Service Mode Release Service Mode and turns the Power
Off.
Display in STOP (SS) mode.Press [POWER] button on the front
panel or Remote controller in service mode.
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7Troubleshooting Guide
7.1. Self-Diagnosis Functions
Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has
occurred.
U**, H** and F** are stored in memory and held.
You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode.
In case of clear the self-diagnosis display, remove the battery pack and the AC adaptor from the main unit after the power of the
main unit is turned off.
Error CodeDiagnosis contentsDescriptionLCD Display
U580Battery supply current abnormalityA problem has occurred with the battery pack. Consult
U581Abnormal charge time on battery power The battery pack has been recharging but has failed to
your dealer.
recharge for some reason. Recharge again.
U582Battery-powered temperature anomaly You are recharging in a location that is too hot or too cold.
U59Abnormal inner temperature detectedDisplay appears when drive temperature exceeds 70°C.
U72HDMI connection error
(communication error)
U73HDMI connection error
(authentication error)
U76Connection errorThis error is displayed when equipment such as TVs or
U77Illegal disc error This error is displayed when it becomes impossible to
U88Restoration is operation.
(When the disc is in the disc tray)
H19No working Fun MotorPreserves the Error record in case the Fun Motor doesn't
F00No error informationInitial setting for error code in memory
F58Drive hardware errorWhen drive unit error is detected, the event is saved in
F74HDMI Device Key Communication
error
Recharge at normal temperature [+5 to +35 °C (+41 to
+95 °F)].
The power is turned off forcibly.
For 30 minutes after this, all key entries are disabled.
The event is saved in memory as well.
This error is displayed when there are any communication
problems with the unit and the equipments (TV, amplifier
etc.) connected to the unit by HDMI. (or when there is a
problem with the HDMI cable).
The display disappears only when the connection is
released. Neither the button operation nor the passage of
the fixed time disappear the display.
When authentication error occurs while the equipments
(TV, amplifier etc.) are connected by HDMI. (or when
there is a problem with the HDMI cable).
The display disappears only when the connection is
released. Neither the button operation nor the passage of
the fixed time disappear the display.
amplifiers connected to the unit with the HDMI cable do
not correspond to the copyright protection. (The BD/DVD
video where the copyright is protected cannot be played.)
reproduce because of copyright illegal information.
This error is displayed when there is a disc in the disc tray
or abnormality is confirmed during playback. It is shown
that the restoration to return the main unit operation
normally is operating. It becomes possible to use as soon
as not the breakdown but the U88 display disappears.
work at the time of Power-On.
(Error code Initialization is possible with error code initialization and main unit initialization.)
memory.
This error is displayed when the information error is
occurred at HDMI device key loading.
"U59" is displayed for 30 minutes.
Display for 30 seconds.
No display
Not automatic display. Press [0][1]
in service mode. (Remote controller key)
Not automatic display. Press [0][1]
in service mode. (Remote controller key)
F75HDMI Device Key Loading error This error is displayed when the key of loaded is illegal at
HDMI device key loading.
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Error CodeDiagnosis contentsDescriptionLCD Display
F99Hang-upDisplayed when communication error has occurred
between Main microprocessor and Timer microprocessor.
"F99" is displayed utill the [Power]
key is pressed.
UNSUPPORT
No ReadDisc read errorThis error is displayed when the following are detected.
Hard Error Drive errorThis error is displayed when the drive detected a hard
Self Check Restoration operationThis error is displayed when the restoration is operating
UnformatUnformatted disc error This error is displayed when the unformatted DVD-RAM/
Unsupported disc errorThis error is displayed when the following are detected.
1. When the unsupported format disc is reproduced.
2. When the unsupported format data is saved in the
supported format disc.
3. When it becomes impossible to read because the
quality of the disc is bad.
1.When the disc is dirty or damaged.
2. When falling in reading the reack information.
3. When the drive error occurs.
error.
because it is power failures or turns off power during a
operation. If there is no problem, the display disappears
automatically. If a display does not disappear, there is the
possibility that defective Main P.C.B. / Drive unit.
DVD-RW or the DVD-RW recorded by another make of
recorder is inserted.
"This disc is incompatible."
Display for 5 seconds.
"Cannot read, please check the
disc."
Display for 5 seconds.
"DVD drive error."
Display for 5 seconds.
This disc is not formatted properly.
Format the disc in DISC
MANAGEMENT?
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8Service Fixture & Tools
Part No.UsesPcsInterchangeability with Old Fixture Tools
RFKZ03D01KSLead Free Solder (0.3mm/100g Reel)Sharing with EH55/EH75V/XP10/XW30 Series
RFKZ06D01KSLead Free Solder (0.6mm/100g Reel)Sharing with EH55/EH75V/XP10/XW30 Series
RFKZ10D01KSLead Free Solder (1.0mm/100g Reel)Sharing with EH55/EH75V/XP10/XW30 Series
RFKZ0316Lead Free Solder with Low Melting Point
for Unsolder (50g)
RFKZ0328FluxSharing with EH55/EH75V/XP10/XW30 Series
1
1New
1New
1New
Sharing with EH55/EH75V/XP10/XW30 Series
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9Disassembly and Assembly Instructions
9.1.Disassembly Flow Chart
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9.2.P.C.B. location
9.3.Main cabinet unit
1. Remove the 2 foot rubbers.
2. Remove the 13 screws .
<Removing battery pack>
Release the lock lever and remove the battery pack in the
direction of the arrow.
3. Release the latches and remove the connector .
4. Remove the bottom cabinet.
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9.4.Traverse Unit
NOTE:
The countermeasure against static electricity is necessary
when servicing the surrounding of traverse unit.
Moreover, the traverse unit is the precision optical part.
Take care not to touch surrounding of the lens and not to
shock to the traverse unit.
1. Pull out the P55010(FFC) and the P55011(FFC).
3. Remove the 3 screws and remove the main P.C.B. with
BAT-CONNECTOR P.C.B..
9.6.Operation P.C.B.
1. Remove the screw and remove the HP P.C.B..
2. Release the connector and latches, pull out the
P55001(FFC), and then remove the traverse unit.
9.5.Main P.C.B.
1. Remove the connector and the flexible cable.
2. Pull out the P57002(FFC) and the P4001(FFC).
2. Remove the 5 screws and remove the Operation P.C.B..
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9.7.Disc cover
1. Remove the screw and the STOPER JIKUUKE.
2. Remove the disc cover in order of (a) and (b).
9.8.Monitor assembly
1. Remove the connector and the flexible cable.
2. Remove the 2 screws.
3. Release the latches and remove the JIKU COVER L/R.
Caution:
Please don't lose the spring.
4. Remove the screw and remove the monitor assembly.
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9.9.Monitor cover
1. Remove the 2 rubbers and the 2 screws (A).
2. Remove the 3 screws (B) and screw (C).
9.10.Mono arm
1. Remove the connector and 2 screws, then remove the
monitor sheet.
2. Release the latches and remove the Hinge cover.
3. Remove the connector and the flexible cable.
4. Remove the monitor cover.
<Caution to be taken when installing monitor cover>
Please do not nip the wire.
3. Release the friction hinge from boss and remove the
mono arm assembly.
4. Remove the 6 screws.
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5. Release the latches and remove the mono arm cover.
6. Remove the plate and friction hinge (A)/(B).
9.11.LCD panel
1. Remove the 6 screws.
2. Remove the monitor angle and LCD plate .
3. Remove the LCD panel.
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9.12.Cleaning of the Optical Pick-up
Disassemble to the item 4 (9.3. MAIN CABINET UNIT), and clean the optical pick-up.
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10 Measurements and Adjustments
10.1.Service Positions
Note:
For description of the disassembling procedure, see the section 9.
10.1.1.Checking and Repairing of Main P.C.B. (1)
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10.1.2.Checking and Repairing of Main P.C.B. (2)
32
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10.1.3.Servo Adjustment when exchange the Traverse or Main P.C.B.
Refer to “9. Disassembly and Assembly Instructions” for details of disassembly and assembly.
10.3. Adjustment Instruction when Exchange the Traverse or Main P.C.B. (Servo Adjustment)
1. Connect the serial cable (RFKZ0139) to the main P.C.B. (P51601).
2. Fix the traverse unit from the bottom with thirteen screws.
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10.2.Caution for Replacing Parts
10.2.1.Items that should be done after replacing parts
Note 1:
Download latest Firmware and burn it on CD-R or CD-RW, and update Firmware.
10.2.2.Standard Inspection Specifications after Making Repairs
After making repairs, we recommend performing the following inspection, to check normal operation.
No.ProcedureItem to Check
1Turn on the power, and confirm items pointed out.Items pointed out should reappear.
2Insert RAM disc.The Panasonic RAM disc should be recognized.
4Perform playback for one minute using the RAM disc.No abnormality should be seen in the picture, sound or operation.
5Perform playback for one minute using the BD-Video disc.No abnormality should be seen in the picture, sound or operation.
6If a problem is caused by a BD-Video disc, VCD, DVD-R,
DVD-Video, Audio-CD, or MP3, playback the test disc.
7After checking and making repairs, upgrade the firmware to the
latest version.
8Transfer [9][9] in the service mode setting, and initialize the service
settings (return various settings and error information to their
default values. The laser time is not included in this initialization).
Use the following checklist to establish the judgement criteria for the picture and sound.
*Panasonic DVD-RAM disc should be used when recording and
playback.
No abnormality should be seen in the picture, sound or operation.
Make sure that [UPD OK] appears in the FL displays.
*[UNSUPPORT] display means the unit is already updated to
newest same version. Then version up is not necessary.
Make sure that [CLR] appears in the FL display.
After checking it, turn the power off.
ItemContentsCheckItemContentsCheck
Picture
Block noise
Crosscut noiseNoise (static, background noise, etc.)
Dot noiseThe sound level is too low.
Picture disruptionThe sound level is too high.
Not bright enoughThe sound level changes.
Too bright
Flickering colour
Colour fading
Sound
Distorted sound
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10.3. Adjustment Instruction when
Exchange the Traverse or Main
P.C.B. (Servo Adjustment)
(Preparation)
1. Install adjustment software "BD Drive Adjustment" of the
pertinent model placed in the "TSN Website", therefore,
access to "TSN Website" at "Support Information from
NWBG/VDBG-AVC".
2. Prepare the SD Memory card, and then write the following data.
(Write it after the SD Memory card formats with FAT/
FAT16 without fail.)
[ Condition of SD Memory Card ]
128MB - 2GB (SDHC Memory Card cannot be used)
a. 6a9b.bin
b. drv.bin
c. BD-P Update history.txt
3. Take notes of the number of fifteen digits of QR code
label (label of the lower) pasted to bottom of the OPTICAL
PICK-UP.
[Upgrade procedure of firmware by disk making]
• Step 1.
Choose the model that you are using and download the firmware.
• Step 2.
Please defrost the downloaded file.
• Step 3.
Prepare a CD-R disc, and write the above-mentioned file on
the CD-R disc, and then make the disc for the upgrade.
• Step 4.
Set the disc the made upgrade, and do the upgrade of the
firmware.
(Adjustment Procedure)
1. Start “BDP Adjustment”.
4. Prepare three test discs:
RFKZ0515: BD-ROM test disc (VFF0396),
RFKZ0514: DVD-RAM test disc (X5RAM-BPS),
RFKZ0516: CD-ROM test disc (CD-ROM-B01).
5. Prepare a new CD-R disc, and then make the disc for the
upgrade of the latest firmware.
2. Begin the adjustment of “Start”.
3. Select “DMP-B100”, and select “OK”.
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4. Select “Utility”.
9. Select “Exit”.
5. Select “COM Setup”.
6. Select “COM1”, and select “OK”.
7. Select “Spec Setup”.
10. Select “Adjustment”.
11. Insert the SD DIAG Card.
12. Turn on the switch of serial cable (RFKZ0139), and select
“OK”.
13. Connect the AC power supply code with the power supply
outlet, and select “OK”.
8. Select the new soft ware, and select “OK”.
(Make it to the latest software selecting “NEW”.)
14. The last repair date is displayed.
Confirm and select “OK”.
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15. Input the number of fifteen digits of QR code label (label
of the lower) pasted to OPU assay of the traverse unit,
and select "OK".
16. Take out the SD DIAG Card.
17. Detach the AC power supply code from the power supply
outlet, and select “OK”.
18. Turn off the switch of serial cable (RFKZ0139).
19. Connect the AC power supply code with the power supply
outlet, and select “OK”.
21. Set the DVD-RAM test disc (X5RAM-BPS), and select
“OK”.
22. Adjust “DISC” by the automatic operation.
20. Adjust “DIAG” “SPEC” “LPC” by the automatic operation.
(It takes a few minutes.)
23. Take out the DVD-RAM test disc (X5RAM-BPS).
24. Set the BD-ROM test disc (VFF0396), and select “OK”.
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25. Take out the BD-ROM test disc (VFF0396), and select
“OK”.
26. Detach the AC power supply code from the power supply
outlet, and select “OK”.
27. Finish the servo adjustment.
Select “Exit” and finish.
28. Detach the serial cable (RFKZ0139), and assemble the
main body, and then confirm the sound with CD-ROM test
disc (RFKZ0516).
29. Improve the version to the latest firmware, after traverse
unit or main P.C.B. is exchanged.
Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it
may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product
itself.
E.S.D. standards for Electrostatically Sensitive Devices,
refer to “PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY
SENSITIVE (ES) DEVICES” section.
Notes:
*Parts indicated with "JIG & ADJ." in the Remarks column
are necessary to adjust the BDP/Digital P.C.B..
This adjustment software can be downloaded from "Support
Information from NWBG/VDBG-PAVC" web-site in "TSN
system", together with instructions of "BD Drive Adjustment" including preparations and connections etc.
Safety Ref.
No.
1VEP76212AOPERATION P.C.B.1 (RTL)
2RFKB76203DTMAIN P.C.B.1 B100EG
2RFKB76203KTMAIN P.C.B.1 B100EB/
2-1RMQ1715CONDUCTION CUSHION3
2-2RSC0861SHIELD PLATE A1
2-3RSC0863SHIELD PLATE B1
2-4RMZ0993INSULATION SHEET1
3RMQ1735CONDUCTION CUSHION1
4VEP74123AHP REMOTE CONTROL
Part No.Part Name &
Description
CASING
P.C.B.
Pcs Remarks
E.S.D.
(RTL)
E.S.D.
JIG &
ADJ
EE
(RTL)
E.S.D.
JIG &
ADJ
1 (RTL)
E.S.D.
6RMF0440SPACER1
7L5EDD2Q00012 LCD PANEL1
8VEP74121ASPEAKER P.C.B.1 (RTL)
9L0AA01B00017 SPEAKER A(L)1
10L0AA01B00009 SPEAKER B(R)1
11RFKGB100WMONITOR CABINET1
12RMG0808-KPROTECT CUSHION(B)2
13RGQ0553-SMONITOR COVER ASS'Y 1
14RGQ0556-SMONO ARM1
15RGQ0557-SMONO ARM COVER1
16RGQ0554-S1SHAFT HOLDER (L)1
17RGQ0555-S1SHAFT HOLDER (R)1
18RGQ0587-KPROTECT CUSHION1
19REZ1974MONIITOR CABLE1
20RKC0027-2FRICTION HINGE (A)1
21RKC0028FRICTION HINGE (B)1
22RMA2233HINGE PLATE1
23RMA2234MONITOR ANGLE1
24RMB0835LOCK LEVER SPRING1
25RML0721-1MONO ARM LOCK LEVER 1
26RMR1959-WROLLER2
27XQN17+B4FNSCREW1
28XQN17+BG4FNJ SCREW27
29XQN17+BG6FNSCREW5
30XQN2+B3FNSCREW4
31XTN17+6GFJKSCREW19
32RMZ1089MONITOR SHEET1
33RGQ0558-SHINGE COVER1
35RGL0731-WLIGHTING PIECE1
36REZ1976-1FFC1
37RGU2669-S1POWER BUTTON1
39RGU2662-SOPERATION BUTTON1
42RGU2663-S1OPEN BUTTON1
43REZ1977-1FFC1
44RFKKB100EGDISC COVER ASS'Y1
45RKM0622A-S1MAIN CABINET 1
46RMB0912OPEN SPRING1
47RMB0834OPEN BUTTON SPRING1
48RMR1960-WRELEASE LOCK LEVER 1
49RGQ0563-WSTOPPER PIECE1
50RGU2664-WLCD OFF BUTTON1
51RKS0465-H1BOTTOM CABINET1
52RMY0400HEAT SINK PLATE1
53RGN2987B-H1NAME LABEL1 B100EB/
53RGN2987D-H1NAME LABEL1 B100EE
54RKW0914-WREMOTE SENSOR WIN-
DOW
55THNX042NUT1
56REZ1981FFC1
60RGQ0560-HSD HOLDER1
61RKF0870-SSD COVER1
67REZ1975MONITOR KEY CABLE1
68RKA0223-KFOOT RUBBER2
69RMA2235LCD PLATE1
70RGQ0559-W1MONITOR CUSSION1
71RGU2661-SMONITOR BUTTON1
72UDQF4FH52EFAN1
73XTB2+4GFJSCREW2
74VEP76213ALCD SW P.C.B.1 (RTL)
75VEP71176ABAT-CONNECT P.C.B.1 (RTL)
76RMV0365LED SHEET1
78 RSC0924HEAT RADIATION
PLATE A
79 RSC0925HEAT RADIATION
PLATE B
80 RSC0928HEAT RADIATION
PLATE C
81RFKNB100EBTTRV U + Main P.C.B. 1 B100EB
81RFKNB100EETTRV U + Main P.C.B. 1 B100EE
81RFKNB100EGTTRV U + Main P.C.B. 1 B100EG
82VXA8770TRV UNIT1 JIG &
E.S.D.
EG
1
E.S.D.
E.S.D.
1
1
1
ADJ
53
Page 54
ACCESSORY
A1N2QAJC000019 REMOTE CONTROL
A1-1ETR006632001 BATTERY HOLDER1
A2K2CT3CA00004 AC CORD1 B100EB
A2K2CQ2CA00006 AC CORD1 B100EE/
A4VQT2H74OPERATING INSTRUC-
A4VQT2H73OPERATING INSTRUC-
A4VQT2H72OPERATING INSTRUC-
A5RFEA219W-AAAC ADAPTOR1
A7RXQ1820BRACKET UNIT1
A8RFEC207P-ABCAR DC CABLE1
A10RPFC0031-BPOLYETHYLENE
PC1RPK2845PACKING CASE1 B100EB
PC1RPK2846PACKING CASE1 B100EE
PC1RPK2844PACKING CASE1 B100EG
PC2RPFC0116BPOLYETHYLENE FILM1
PC3RPQF0346ACCESSORY BOX1
PC4RPFC0115BPOLYETHYLENE BAG
PC7RPN2152ACUSHION (A)1
PC8RPN2152BCUSHION (B)1
PC9RPQ2652PAD1
ASS’Y
TIONS
TIONS
TIONS
BAG(UNIT)
(UNIT)
1
EG
1 (IA)
B100EE
1 (IB)
B100EB/
EG
1 (IC)
B100EG
1
1
54
Page 55
15.2.Electrical Replacement Parts List
Notes:
*Important safety notice:
Components identified by mark have special characteristics important for safety.
Furthermore, special parts which have purposes of
fire-retardant (resistors), high-quality sound (capacitors),
low-noise (resistors), etc. are used.
When replacing any of components, be sure to use only
manufacture’s specified parts shown in the parts list.
*Warning: This product uses a laser diode. Refer to caution
statements.
*Capacity values are in microfarads (μF) unless specified
otherwise, P=Pico-farads (pF), F=Farads (F).
*Resistance values are in ohms, unless specified otherwise,
1K=1,000 (OHM), 1M=1,000k (OHM).
*The marking (RTL) indicates the retention time is limited
for this item. After the discontinuation of this assembly in
production, it will no longer be available.
*All parts are supplied by CHPAVC.
E.S.D. standards for Electrostatically Sensitive Devices,
refer to “PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY
SENSITIVE (ES) DEVICES” section.
Safety Ref.
No.
C4101F3F0J476A032 6.3V 47U1
C4103F1G1H1010001 50V 100P1
C4104F1G1H1010001 50V 100P1
C4105F1G1H1010001 50V 100P1
C4106F1G1H1010001 50V 100P1
C4131F1G1C1030008 16V 0.01U1
C4132F1G1C1030008 16V 0.01U1
IR4101 PNA4811M00YD REMOTE SENSOR1
JK4103 K2HC103B0213 JACK1
LB4190 J0JBC0000028 COIL1
LB4192 J0JBC0000028 COIL1
LB4193 J0JBC0000028 COIL1
LB4194 J0JBC0000028 COIL1
Part No.Part Name &
VEP74123AHP REMOTE CONTROL
Description
P.C.B.
Pcs Remarks
(RTL)
E.S.D.
Safety Ref.
No.
R6106ERJ3GEYJ152V 1/10W 1.5K1
R6107ERJ3GEYJ222V 1/10W 2.2K1
R6108ERJ3GEYJ332V 1/10W 3.3K1
R6109ERJ3GEYJ472V 1/10W 4.7K1
S6101K0F111A00472 SWITCH1
S6102K0F111A00472 SWITCH1
S6103K0F111A00472 SWITCH1
S6104K0F111A00472 SWITCH1
S6105K0F111A00472 SWITCH1
S6106K0F111A00472 SWITCH1
S6107K0F111A00472 SWITCH1
S6108K0F111A00472 SWITCH1
S6109K0F111A00472 SWITCH1
S6110K0F111A00472 SWITCH1
S6111K0F111A00472 SWITCH1
S6112K0F111A00472 SWITCH1
R6001ERJ3GEYJ152V 1/10W 1.5K1
R6002ERJ3GEYJ222V 1/10W 2.2K1
R6003ERJ3GEYJ332V 1/10W 3.3K1
R6004ERJ3GEYJ472V 1/10W 4.7K1
S6003K0F111A00472 SWITCH1
S6004K0F111A00472 SWITCH1
S6005K0F111A00472 SWITCH1
P6001K1KA02AA0051 CONNECTOR(2P)1
P6201K1KA04AA0051 CONNECTOR(4P)1
C1801F1G1E1020001 25V 1000P1
C1802F1G1E1020001 25V 1000P1
IP1801 D1JBR012A007 IC PROTECTOR1
JK1801 K4ZZ04000033 BATTERY TERMINAL1
Part No.Part Name &
VEP76213ALCD SW P.C.B.(RTL)
VEP74121ASPEAKER P.C.B.(RTL)
VEP71176ABAT-CONNECT P.C.B.(RTL)
Description
Pcs Remarks
E.S.D.
E.S.D.
E.S.D.
P4101K1MN08BA0204 CONNECTOR(8P)1
QR4123 B1GFGCAA0001 TRANSISTOR1 E.S.D.
R4101ERJ2GEJ470X1/16W 471
R4133ERJ2GEJ472X1/16W 4.7K1
R4134ERJ2GEJ472X1/16W 4.7K1
R4135ERJ2GEJ561X1/16W 5601
R4136ERJ2GEJ561X1/16W 5601
R4137ERJ2GEJ102X1/16W 1K1
VEP76212AOPERATION P.C.B.(RTL)
P6101K1MY04BA0041 CONNECTOR(4P)1
R6101ERJ3GEYJ152V 1/10W 1.5K1
R6102ERJ3GEYJ222V 1/10W 2.2K1
R6103ERJ3GEYJ332V 1/10W 3.3K1
R6104ERJ3GEYJ472V 1/10W 4.7K1
R6105ERJ3GEYJ332V 1/10W 3.3K1
E.S.D.
55
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