Panasonic AFP7CPS41E, AFP7CPS31E, AFP7X16DW, AFP7Y16R, AFP7Y16T User Manual

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Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.
To ensure that you use this product correctly, read this User’s Manual thoroughly before use.
Make sure that you fully understand the product and information on safety.
This manual uses two safety flags to indicate different levels of danger.

If critical situations that could lead to user’s death or serious inj ury is assumed by
mishandlin g of t he product.

WARNING

-Always take precautions to ensure the overall safety of your system, so that the whole

system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion.

-Exposing this product to excessive heat or open flames could cause damage to the lithium
battery or other electronic parts.

-Battery may explode if mistreated. Do not recharge, disassemble or dispose of fire.

If critical s i tuations that could lead to user’s injury or only property damage is
assumed by mishandling of the product.

CAUTION

-To prevent excessive exothermic heat or smoke generation, use this product at the values
less than the maximum of the characteristics and performance that are assured in these
specifications.

-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke
generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock.

-Use the external devices to function the emergency stop and interlock circuit.

-Connect the wires or connectors securely.
The loose connection could cause excessive exothermic heat or smoke generation.

-Ground the protective earth (PE) terminal (Class D grounding). Failure to do so could lead to
an electric shock.

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside
of the product. It could cause excessive exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power
supply is on. It could lead to an electric shock.

Copyright / Trademarks

-This manual and its contents are copyrighted.

-You may not copy this manual, in whole or part, without written co nsent of

Panasonic

Industrial Devices SUNX Co., Ltd.

-Windows is a register ed trademark of Microsoft Corporation in the U n ite d States and other
countries.

-Ethernet is a registered trademark of Fuji Xerox Co., Ltd. and Xerox Corp.

-All other company names and product names are trademarks or registered trademarks of
their respective owners.

PLC_BATPE_ET

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Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read
the installation instructions and the users manual, and understand their contents in detail to
use the product properly.

Types of Manual

 There are different types of users manual for the FP7 series, as listed below. Please refer to

a relevant manual for the unit and purpose of your use.



The manuals can be downloaded on our website.

Unit name or purpose of
use

Manual name Manual code

FP7 Power Supply Unit

FP7 CPU Unit Users Manual (Hardware) WUME-FP7CPUH

FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR
FP7 CPU Unit Users Manual

(Logging Trace Function)

WUME-FP7CPULOG

FP7 CPU Unit

FP7 CPU Unit Users Manual (Security Function) WUME-FP7CPUSEC

Instructions

for Built-in

LAN Port

FP7 CPU Unit Users Manual
(LAN Port Communication)

WUME-FP7LAN

Instructions

for Built-in

COM Port
FP7 Extension Cassette

(Communication)
(RS-232C/RS485 type)

FP7 series Users Manual (SCU communication) WUME-FP7COM

FP7 Extension Cassette
(Communication)
(Ethernet type)

FP7 series Users Manual (Communication
cassette Ethernet type)

WUME-FP7CCET

FP7 Extension (Function)
Cassette
Analog Cassette

FP7 Analog Cassette Users Manual

WUME-FP7FCA
(Upcoming)

FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit Users Manual WUME-FP7DIO
FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME-FP7AIH
FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME-FP7AOH
FP7 High-speed counter Unit FP7 High-speed counter Unit Users Manual WUME-FP7HSC

FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual

WUME-FP7PG

(Upcoming)
FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP
FP7 Serial Communication

Unit

FP7 series Users Manual (SCU communication) WUME-FP7COM

PHLS System PHLS System Users Manual WUME-PHLS
Programming Software

FPWIN GR7

FPWIN GR7 Introduction Guidance WUME-FPWINGR7

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Table of Contents

Selection of CPU Units

Note the following points when selecting a CPU unit.

 Specification changes of CPU unit

 The firmware version of CPU units has been changed in accordance with the extension of

the specifications. Specify units with new model numbers.

Conventional

model number

（Ver.1）

New model number

（Ver.2）

Program

capacity

Ethernet
function

With Encryption

function

No Eencryption

function

With Encryption

function

196K steps Available AFP7CPS4E

→

AFP7CPS41E AFP7CPS41ES

Available AFP7CPS3E

→

AFP7CPS31E AFP7CPS31ES

120K steps

Not available AFP7CPS3

→

AFP7CPS31 AFP7CPS31S

 The CPU units Ver.2 are upward compatible with the conventional Ver.1.
 For using CPU units Ver.2, Ver.2.0 or later version of FPWIN GR7 is required.
 For using the projects (programs, comments and configuration data) created for the

conventinal CPUs Ver.1, the projects must be converted to the projects for CPU units Ver.2
using the "Convert PLC Type" function of the tool software.

 For using the units released after December 2013 or add-on cassettes, Ver.2 or later version

of CPU unit is required.

 The layout of the operation monitor LEDs on the CPU units has been changed.

 Regulations on Encryption function in China

 Some CPU units have the encryption fu nction which encrypts a part or all parts of programs

in projects.

 In China, the types equipped with the encryption function cannot be used as they are subje c t

to "Regulation of Commercial Encryption Codes". For using machines or systems
incorporating FP7 series in China, or exporting and importing them, select the types without
the encryption function.

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i

Table of Contents

1. Overview ..............................................................................1-1

1.1 System Configuration .............................................................................1-2

1.1.1 Units........................................................................................................1-2

1.2 Restrictions on Combinations of Units....................................................1-4

1.2.1 Common Restrictions on Each Unit........................................................1-4

1.2.2 Restrictions on the Number of Installed Units.........................................1-4

1.2.3 Restrictions on the Combination of Extension Cassettes.......................1-4

1.2.4 Restrictions on Communication Functions to be Used...........................1-5

1.2.5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR71-5

1.3 Selection of Power Supply and Restrictions on Combination.................1-6

1.3.1 Power Supply for Internal Circuit.............................................................1-6

1.3.2 Power Supply for External Circuit...........................................................1-9

1.4 Programming Tools ..............................................................................1-10

2. Names and Functions of Parts...........................................2-1

2.1 CPU Unit.................................................................................................2-2

2.2 Power Supply Unit..................................................................................2-4

3. I/O Number Allocation.........................................................3-1

3.1 Basics of I/O Allocation...........................................................................3-2

3.1.1 How to Count the I/O Numbers...............................................................3-2

3.1.2 Concept of I/O Number Allocation...........................................................3-2

3.1.3 Occupied I/O Points for Each Unit ..........................................................3-3

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ii

Table of Contents

3.2 Optional Allocation Using FPWIN GR7.................................................. 3-4

3.2.1 Registration of a Unit to be Used and the Starting Word Number..........3-4

3.2.2 Optional Settings in the “Unit Selection” Dialog Box...............................3-6

3.3 Mount Allocation Using FPWIN GR7...................................................... 3-7

3.3.1 Mount Registration of a Unit to be Used and the Starting Word Number3-7

3.3.2 Changing the Starting Word Number......................................................3-8

3.4 Automatic Allocation............................................................................... 3-9

3.4.1 Allocation without Using FPWIN GR7.....................................................3-9

3.5 I/O Map Registration ............................................................................ 3-10

3.5.1 I/O Map Registration .............................................................................3-10

3.5.2 I/O Map Clearance................................................................................3-10

4. Installation and Wiring........................................................4-1

4.1 Installation.............................................................................................. 4-2

4.1.1 Installation Environment and Space........................................................4-2

4.1.2 Attaching Units........................................................................................4-4

4.1.3 DIN Rail Attachment................................................................................4-6

4.2 Wiring the Power Supply........................................................................4-8

4.2.1 Common Precautions..............................................................................4-8

4.2.2 Wiring for Power Supply Units ................................................................4-9

4.2.3 Wiring for the Power Supply Part of the CPU Unit................................4-10

4.2.4 Grounding..............................................................................................4-11

4.3 Safety Measures .................................................................................. 4-12

4.3.1 Safety Circuit.........................................................................................4-12

4.3.2 Momentary Power Drop ........................................................................4-12

4.3.3 Alarm Output.........................................................................................4-13

5. Operation.............................................................................5-1

5.1 Before Powering On...............................................................................5-2

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Table of Contents

iii

5.1.1 Check Points...........................................................................................5-2

5.1.2 Procedures before Starting Operation ....................................................5-3

5.2 RAM/ROM Operation..............................................................................5-4

5.2.1 Transmission of the Project.....................................................................5-4

5.2.2 Operations following Powering On..........................................................5-5

5.2.3 Data Hold During Power Failure .............................................................5-6

5.2.4 Online Editing..........................................................................................5-6

5.3 Backing Up the Project...........................................................................5-7

5.3.1 Transmission from the Execution Memory RAM to the Backup Memory

ROM2......................................................................................................5-7

5.3.2 Transmission from the Backup Memory ROM2 to the Execution Memory

RAM/ROM1.............................................................................................5-8

5.3.3 Operations following Powering On/Off....................................................5-8

5.4 SD Memory Card Operation...................................................................5-9

5.4.1 Preparing SD Memory Cards..................................................................5-9

5.4.2 How to Insert an SD Memory Card.......................................................5-10

5.4.3 Saving an Execution File for SD Memory Card Operation ...................5-11

5.4.4 Provisional Operation by an SD Memory Card.....................................5-12

5.4.5 Transmission from an SD Memory Card to the Execution Memory......5-14

5.4.6 Precautions Concerning SD Memory Card Operation..........................5-15

6. Troubleshooting..................................................................6-1

6.1 Self-Diagnosis Function..........................................................................6-2

6.1.1 CPU Unit's Operation Monitor LED.........................................................6-2

6.1.2 Operation at the Time of Error ................................................................6-2

6.2 What to Do If an Error Occurs ................................................................6-3

6.2.1 ERROR LED Flashes on the CPU Unit ..................................................6-3

6.2.2 PROG Mode Does Not Change to RUN.................................................6-4

6.2.3 ALARM LED Turns ON on the CPU Unit................................................6-4

6.2.4 POWER LED Does Not Turn ON on the Power Supply Unit..................6-5

6.2.5 A Protect Error Message Appears ..........................................................6-5

6.2.6 If Expected Output Is Not Available ........................................................6-6

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iv

Table of Contents

7. Maintenance and Inspection..............................................7-1

7.1 Handling of Backup Battery.................................................................... 7-2

7.1.1 Functions of Backup Battery ...................................................................7-2

7.1.2 Replacement of Backup Battery..............................................................7-3

7.1.3 Lifetime and Replacement Interval of Backup Battery............................7-4

7.2 Inspection...............................................................................................7-5

8. Specifications......................................................................8-1

8.1 CPU Unit Specifications......................................................................... 8-2

8.1.1 General Specifications ............................................................................8-2

8.1.2 Performance Specifications.....................................................................8-4

8.1.3 CPU Unit Communication Specifications................................................8-6

8.1.4 Operation Memory Area..........................................................................8-8

8.1.5 List of System Relays............................................................................8-10

8.1.6 List of System Data Registers...............................................................8-17

8.1.7 Error Codes Table.................................................................................8-20

8.2 Power Supply Unit Specifications......................................................... 8-24

8.2.1 General Specifications ..........................................................................8-24

8.2.2 Performance Specifications...................................................................8-25

8.2.3 Alarm Output Specifications..................................................................8-25

8.3 Dimensions........................................................................................... 8-26

8.3.1 Power Supply Unit.................................................................................8-26

8.3.2 CPU Unit................................................................................................8-27

8.3.3 Terminal Block Type Unit......................................................................8-27

8.3.4 Connector Type Unit .............................................................................8-28

8.3.5 Serial Communication Unit....................................................................8-29

8.3.6 PHLS Master Unit..................................................................................8-29

8.3.7 End Unit.................................................................................................8-30

8.3.8 Figures of Unit Combination..................................................................8-30

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1

Overview

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1-2

Overview

1.1 System Configuration

1.1.1 Units

3241

5

6

③ Digital I/O Units

Model number

AFP7X16DW

Remarks

Input 16-point, 12 to 24VDC

AFP7Y16R

Output 16-point, Relay

AFP7Y16T

Output 16-point, Sink type

AFP7Y16P

Output 16-point , Source type

Model number

AFP7XY64D2T

Remarks

Input 32-point, 24V DC
Output 32-point, Sink type

AFP7X64D2

Input 64-point, 24V DC

AFP7Y64T

Output 64-point, Sink type

AFP7Y64P

Output 64-point , Source type

AFP7XY64D2P

Input 32-point, 24V DC

Output 32-point , Source type

Model number

AFP7X32D2

Remarks

Input 32-point, 24V DC

AFP7Y32T

Output 32-point, Sink type

AFP7Y32P

Output 32-point , Source type

③ Analog I/O Units

Model number

AFP7AD4H

Remarks

Input 4ch

AFP7DA4H

Output 4ch

① Power Supply Unit

Model number

AFP7PSA1

Remarks

100 to 240V AC, 24W

Model number

AFP7PSA2

Remarks

100 to 240V AC, 43W

② CPU Unit

Model number

AFP7CPS41E

Remarks

196k steps

With Ethernet functi on

120k steps

With Ethernet functi on

120k steps

Without Ethernet fu nc tion

196k steps

With Ethernet function
With Encryption function

120k steps

With Ethernet function
With Encryption function

120k steps

Without Ethernet fu nc tion
With Encryption function

AFP7CPS31E

AFP7CPS31

AFP7CPS41ES

AFP7CPS31ES

AFP7CPS31S

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1.1 System Configuration

1-3

③ Positioning Unit

Model number

AFP7PP02T

Remarks

2-axis, Pulse train, 500kpps

Open collector output

AFP7PP02L

2-axis, Pulse train, 4Mpps
Line driver output

Model number

AFP7PP04T

Remarks

4-axis, Pulse train, 500kpps

Open collector output

AFP7PP04L

4-axis, Pulse train, 4Mpps
Line driver output

Model number

AFP7PG02T

Remarks

2-axis, Pulse train, 500kpps

Open collector output

AFP7PG02L

2-axis, Pulse train, 4Mpps
Line driver output

Model number

AFP7PG04T

Remarks

4-axis, Pulse train, 500kpps

Open collector output

AFP7PG04L

4-axis, Pulse train, 4Mpps
Line driver output

⑤ Add-on Cassette (Optional)

● Communication Cassette

Model number

AFP7CCS1

Remarks

Model number

Remarks

RS-232C × 1ch

AFP7CCS2

RS-232C × 2ch

AFP7CCM1

RS-422 / RS-485 × 1ch

AFP7CCM2

RS-422 / RS-485 × 2ch

AFP7CCS1M1

RS-232C × 1ch
RS-422 / RS-485 × 1ch

Model number

AFP7CCET1

Remarks

Ethernet × 1ch

⑤ Add-on Cassette (Optional)

● Function Cassette

④ End Unit

⑥ CPU Unit Attachment Options

● Backup battery

● SD memory card

Model number

AFPX-BATT

Remarks

Only used for the
clock / calendar

Commercially available products
For project backup and SD memory
card operation

③ High-speed Counter Unit

Model number

AFP7HSC2T

Remarks

2ch

Model number

AFP7HSC4T

Remarks

4ch

③ Serial Communication Unit

Model number

AFP7NSC

Remarks

Selectable combination
of two interfaces from
AFP7CCS1、AFP7CCS2
AFP7CCM1、AFP7CCM2
AFP7CCS1M1

Connect to the end of system
Attaches to CPUunit.

AFP7FCAD2

Analog input x 2ch

AFP7FCA21

Analog input x 2ch

AFP7FCTC2

Thermocouple input x 2ch

Analog output x 1ch

③ Pulse Output Unit

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1-4

Overview

1.2 Restrictions on Combinations of Units

1.2.1 Common Restrictions on Each Unit

 You can use FP7 series combining the CPU unit with optional input/output units and

intelligent units.

 Up to 16 input/output units and intelligent units can be connected.
 Make sure to connect an end unit to the end of the system.
 You can either connect a power supply unit for system driving power, or directly supply

power from an external 24 V DC power supply to the CPU unit. See “1.3 Selection of Power
Supply and

Restrictions on Combi

nation“ for restrictions on combination.

1.2.2 Restrictions on the Number of Installed Units

There are following restrictions depending on units to be used.

Unit type Number of installed units Remarks

Power Supply Unit, CPU Unit Max. 1 unit
Serial Communication Unit Max. 8 units
Other units Max. 16 units

1.2.3 Restrictions on the Combination of Extension Cassettes

There are following restrictions depending on units and cassettes to be used.

Attachable add-on cassettes

Unit type

Number of
attachable

cassettes

Communication

cassette

AFP7CCS*

AFP7CCM*

Communication

cassette

AFP7CCET

Application

cassette

AFP7FC*

CPU Unit Max. 1 unit

Attachable Attachable Attachable

Serial
Communication
Unit

Max. 2 units per
unit

Attachable Not attachable Not attachable

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1.2 Restrictions on Combinations of Units

1-5

1.2.4 Restrictions on Communication Functions to be Used

There are the following restrictions on functions to be used when using the SCU or ET-LAN
that is built in the CPU unit, or the serial communication unit (SCU).

Function to be used Restrictions

PLC link function

Up to two communication ports can be used. For using two ports, allocate
different link areas to them.

SCU built-in the CPU unit (COM.1 port)
Serial communication unit (COM.1 port)

MEWTOCOL-COM master
MODBUS-RTU master

A maximum of 16 communication ports and the number of connections in
combination can be used simultaneously.

SCU built-in the CPU unit (COM.1 port to COM. 2 port)
Serial communication unit (COM.1 port to COM.4 port)
ET-LAN built-in the CPU unit (User connections 1 to 16)

MEWTOCOL-COM slave
MEWTOCOL7-COM slave
MODBUS-RTU slave

A maximum of 15 communication ports and the number of connections in
combination can be used simultaneously.

SCU built-in the CPU unit (COM.1 port to COM. 2 port)
Serial communication unit (COM.1 port to COM.4 port)
ET-LAN built-in the CPU unit

(System connections 1 to 4 / User connections 1 to 16)

General-purpose
communication

There is no restriction.

1.2.5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR 7

For using the unit, the following versions of CPU unit and FPWINGR7 are required.

Applicable versions

Unit type

CPU unit FPWINGR7

Remarks

FP7 High-speed Counter Unit Ver.1.2 or later Ver.1.2 or later (Note 1)
FP7 Serial Communication Unit Ver.1.2 or later Ver.1.3 or later
FP7 Communication Cassette

(Ethernet type)

Ver.1.3 or later Ver.1.0 or later (Note 2)

FP7 Analog I/O Cassette, Analog
Input Cassette, Thermocouple Input
Cassette

Ver.2.0 or later Ver.2.0 or later

FP7 Pulse Output Unit Ver.2.0 or later Ver.2.0 or later

(Note 1) For using the high-speed counter unit and the positioning unit in combination, and for using the interrupt

function with the high-speed counter unit, the positioning unit Ver.1.1 or later is required.

(Note 2) Configurator WD should be Ver.1.7 or later.

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1-6

Overview

1.3 Selection of Power Supply and Restrictions on
Combination

1.3.1 Power Supply for Internal Circuit

 Restrictions on combination of power supply for internal circuit and units

 Power for internal circuit is supplied from a power supply terminal of the power supply unit or

the CPU unit.

 Select units within the respective restrictions indicated below.

When a power supply unit is used When no power supply unit is used

Select units so that the sum of internal current
consumptions of connected input/output units and
intelligent units does not exceed the capacity of the
power supply unit.

Select units so that the sum of internal current
consumptions of connected input/output units and
intelligent units does not exceed Max. 2 A.

 Selection of a 24V DC power supply

 Select a power supply larger than the capacity of the units. In the minimum configuration,

select a power supply of 24 W or larger.

 In order to protect the unit against abnormal voltage from the power supply line, the power

supply should be an insulated type, and should be enclosed within a protective circuit.

 If using a power supply device without an internal protective circuit, always make sure power

is supplied to the unit through a protective element such as a fuse.

NOTE

When a power supply unit is used, do not connect a DC power supply to the CPU unit.

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1.3 Selection of Power Supply and Restrictions on Combination

1-7

 Output current of power supply units (24V)

Product name Model number

Rated output
current (mA)

100 to 240V AC, 24W AFP7PSA1 1,000

Power Supply Unit

100 to 240V AC, 43W AFP7PSA2 1,800

 Unit’s current consumption table (24V)

Product name Model number

Current

consumption (mA)

196k steps, Built-in Ethernet function

AFP7CPS4E
AFP7CPS41E
AFP7CPS41ES

200 mA or less

120k steps, Built-in Ethernet function

AFP7CPS3E
AFP7CPS31E
AFP7CPS31ES

200 mA or less

CPU Unit

120k steps, No Ethernet function

AFP7CPS3
AFP7CPS31
AFP7CPS31S

200 mA or less

RS-232C x 1ch AFP7CCS1 35 mA or less
RS-232C x 2ch AFP7CCS2 60 mA or less
RS-422 / 485 x 1ch AFP7CCM1 60 mA or less
RS-422 / 485 x 2h AFP7CCM2 90 mA or less
RS-232C x 1ch

RS-485 x 1ch

AFP7CCS1M1 70 mA or less

Add-on Cassette
(Communication
Cassette)
(Note 1) (Note 2)

When attaching to
CPU unit

Ethernet AFP7CCET1 35 mA or less
Analog I/O cassette AFP7FCA21 75 mA or less
Analog input cassette

AFP7FCAD2 40 mA or less

Add-on Cassette
(Function Cassette)

Thermocouple input cassette

AFP7FCTC2 45 mA or less
16-point terminal block, 5 to 24 V DC AFP7X16DW 25 mA or less
32-point MIL connector, 24V DC AFP7X32D2 30 mA or less

Input
Unit

DC Input

64-point MIL connector, 24V DC AFP7X64D2 35 mA or less

Relay
output

16-point terminal block AFP7Y16R 180 mA or less
16-point terminal block, sink type AFP7Y16T 35 mA or less

32-point MIL connector, sink type AFP7Y32T 50 mA or less
64-point MIL connector, sink type AFP7Y64T 75 mA or less
16-point terminal block, source type AFP7Y16P 35 mA or less
32-point MIL connector, source type AFP7Y32P 50 mA or less

Output
Unit

Transistor
output

64-point MIL connector, source type AFP7Y64P 75 mA or less
Input 32-point / output 32-point MIL

connector, sink type

AFP7XY64D2T 55 mA or less

I/O mixed unit

Input 32-point / output 32-point MIL
connector, source type

AFP7XY64D2P 55 mA or less

(Continued on the next page)

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1-8

Overview

Product name Model number

Current

consumption (mA)

Analog Input Unit 4ch AFP7AD4H 100 mA or less
Analog Output Unit 4ch AFP7DA4H 250 mA or less

2-ch type

AFP7HSC2T 65 mA or less

High-speed Counter
Unit

4-ch type AFP7HSC4T 65 mA or less
2-axis, open collector output AFP7PG02T 65 mA or less
4-axis, open collector output

AFP7PG04T 65 mA or less

2-axis, line driver output

AFP7PG02L 65 mA or less

Pulse Output Unit

4-axis, line driver output

AFP7PG04L 65 mA or less
2-axis, open collector output AFP7PP02T 120 mA or less
4-axis, open collector output AFP7PP04T 120 mA or less
2-axis, line driver output AFP7PP02L 120 mA or less

Positioning Unit

4-axis, line driver output AFP7PP04L 120 mA or less

Serial Communication Unit AFP7NSC

50 mA 以下

RS-232C x 1ch AFP7CCS1

20 mA 以下

RS-232C x 2ch AFP7CCS2

40 mA 以下

RS-422 / 485 x 1ch AFP7CCM1

30 mA 以下

RS-422 / 485 x 2h AFP7CCM2

60 mA 以下

Extension Cassette
(Communication
Cassette) (Note 1)
(Note 2)

When attaching to
Serial
Communication Unit

RS-232C x 1ch
RS-485 x 1ch

AFP7CCS1M1

50 mA 以下

PHLS master unit AFP7RMTM 85 mA or less
Programmable display GT series (5V DC type) (Note 3) - 100 mA or less

(Note 1) Power consumption indicated under "Add-on Cassette" refers to the current consumption increment of the

CPU unit following addition of the relevant cassette.

(Note 2) The consumption current of add-on cassette (communication cassette) varies according to the unit to which

the cassette is attached (CPU unit or serial communication unit).

(Note 3) Power consumption indicated under "Display" refers to the current consumption increment of the CPU unit

following connection of a GT series display (5V power supply type) to the GT power supply terminal of the CPU
unit. For GT series displays (24V power supply type), please see their respective hardware specifications.

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1.3 Selection of Power Supply and Restrictions on Combination

1-9

1.3.2 Power Supply for External Circuit

The 24 VDC power supply used as the input power supply of the input units and the output
circuit driving power of the output units are supplied from the external terminal of each unit.

 Unit’s current consumption table (24V)

Product name Model name

Current

consumption (mA)

16-point terminal block, 5 to 24 V DC

AFP7X16DW 6 mA per point

32-point MIL connector, 24V DC AFP7X32D2 2.7 mA per point

Input
Unit
(Note 1)

DC Input

64-point MIL connector, 24V DC AFP7X64D2 2.7 mA per point

Relay output 16-point terminal block AFP7Y16R -

16-point terminal block, sink type AFP7Y16T 70 mA or less
32-point MIL connector, sink type AFP7Y32T 110 mA or less
64-point MIL connector, sink type AFP7Y64T 140 mA or less
16-point terminal block, source type AFP7Y16P 70 mA or less
32-point MIL connector, source type AFP7Y32P 130 mA or less

Output
Unit

Transistor
output

64-point MIL connector, source type AFP7Y64P 180 mA or less

Input 32-point / output 32-point MIL connector, sink
type

AFP7XY64D2T

Input 2.7 mA per point
Output 70 mA

I/O mixed
unit

Inupt 32-point / output 32-point MIL connector, source
type

AFP7XY64D2P

Input 3.4 mA per point
Output 90 mA

(Note 1) Figures for input unit indicate current that flows into the internal circuit. Figures for other units indicate current

values required for driving the internal circuit. This value does not include the load current of the output unit.

(Note 2) For current consumption of a 24 V power supply used for the I/O circuits of high-speed counter unit, pulse

output unit and positioning unit, please see the User’s Manual of each unit.

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1-10

Overview

1.4 Programming Tools

 Required tools

1. Tool software FPWIN GR7

 Dedicated to the FP7 series
 Used for program editing, debugging and documentation.

2. PC connection cable

 Use a commercial cable.

Cable type Length

USB 2.0 cable (A:miniB) Max. 5m

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2

Names and Functions of

Parts

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2-2

Names and Functions of Parts

2.1 CPU Unit

CPS4E/CPS3E/CPS3

CPS41E/CPS31E/CPS31

CPS41ES/CPS31ES/CPS31S

 Names and functions of parts

(1) Operation monitor LEDs

Body display

LED

color

Contents

- Blue Turns on when the CPU unit power is ON.
RUN Green Turns on in the RUN mode. Blinks during forced input/output.
PROG. Green Turns on in the PROG. mode.

SD Green Turns on while sending data from the COM.0 port.

COM.0

RD Green Turns on while receiving data from the COM.0 port.
SD Green Turns on while accessing the SD memory card.
CARD Green Turns on while operation by the SD memory card is selected.
COPY Green Turns on during the COPY operation.
ERROR Red Turns on when an error has been detected through self-diagnosis.

ALARM Red

Turns on if a hardware error occurs, or operation slows because of the program,
and the watchdog timer is activated.

Note) The layout of the operation monitor LEDs in Ver.1 of the CPU unit is different from that in Ver.2.

(2) Add-on cassette (Optional)

Attach an optional Add-on Cassette (Communication Cassette or Function Cassette).

(3) COM0 port terminal

3-wire RS-232C port

(4) GT power supply terminal

For our programmable display "GT series", either 5V DC or 24V DC can be used.

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2.1 CPU Unit

2-3

(5) Power supply connector

Connected with an external power supply (24V DC); When a power supply unit is used, do not
connect this.

(6) DIN hook

Used for fixation on the DIN rail.

(7) LAN port (CPS4E、CPS41E、CPS41ES、CPS3E、CPS31E、CPS31ES)

Port for connection to Ethernet LAN

(8) USB port

Connected to a PC using the tool software

(9) Unit connectors

Connected to the internal circuit of I/O units and intelligent units

(10) CF card cover

Number Name Functions

10-1 Battery holder Attach a battery.
10-2 SD memory card slot Insert an SD memory card.

10-3 Card operation switch

Select between ROM operation or SD operation. By selecting SD
operation, provisional operation from the SD memory card
becomes possible.

10-4 Power supply connector Connected to a power supply connector

(11) Mode switch

Switch position Operation Mode

RUN (left) Set to the RUN mode. The program is executed and operation begins.
PROG. (middle) Set to the PROGRAM mode.

COPY (right, momentary)

When the switch is set to COPY, a project stored in the internal RAM /
ROM1 is transmitted to ROM2 as a backup project.

(Note) Whether the switch is set to RUN or PROG., the mode can be switched through remote operation from the

programming tool. When power is turned on again, it operates in the mode set on the switch.

(12) Fixing hook

Used for fixing a power supply unit to the CPU unit.

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2-4

Names and Functions of Parts

2.2 Power Supply Unit

 Names and functions of parts

(1) POWER LED (blue)

Turns on when power supply is turned on.

(2) Power supply terminals

Terminal block for power supply wiring. A solderless terminal for M3 can be used.

(3) Earth terminals

The unit should be grounded at a grounding resistance of 100 Ω or less to prevent noise and
electric shock.

(4) Alarm contact output terminal

Closed when power supply is ON. If the watchdog timer is operated due to a hardware error
or a program error, turning the relay contact into an open status.

(5) DIN rail attachment lever

Used for fixation on the DIN rail.

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3

I/O Number Allocation

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3-2

I/O Number Allocation

3.1 Basics of I/O Allocation

3.1.1 How to Count the I/O Numbers

 Counting and expression of the I/O numbers

Since I/O numbers are handled in units of 16 points, they are expressed as a combination of a
device type code and the lowest-digit of a decimal or hexadecimal number.

E.g. In the case of an external input, X0 to X9 and XA to XF are used.

3.1.2 Concept of I/O Number Allocation

 Examples of I/O Number Allocation

I/O numbers are determined by the status of unit attachment and the occupied I/O points
allocated to respective units.

 Starting word numbers of input/output units and intelligent units

 By default, the starting word number for the unit attached next to the CPU unit is set at "10",

and the I/O numbers start with X100 or Y100.

 The starting word number for each unit can be freely changed in the "FP7 Configuration"

menu of the tool software FPWIN GR7.

 How to count I/O numbers for units that have both inputs and outputs

In the case of a unit that has both inputs and outputs (e.g. mixed input/output units, intelligent
units), input numbers and output numbers start with the same value.

E.g. If input numbers for a mixed input/output unit are X100 to X11F, the unit's output
numbers are set at Y100 to Y11F.

 I/O numbers allocated to the CPU unit

A fixed area is allocated to the COM port and the ET-LAN port.

1 2 7 F

<Decimal>

0, 1, 2, 3 ..... 9

<Hexadecimal>

0, 1, 2, 3 ..... 9, A, B ...F

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3.1 Basics of I/O Allocation

3-3

3.1.3 Occupied I/O Points for Each Unit

 List of occupied words and I/O points by unit

Occupied words

(occupied I/O points)

Unit Type Model number

Input Output

SCU built-in CPU Unit Common

2 words (32 points)
Fixed to WX0-WX1

2 words (32 points)
Fixed to WY0-WY1

Communication
Cassette
(Ethernet type)

AFP7CCET1

4 words (64 points)
Fixed to WX0-WX3

2 words (32 points)
Fixed to WY0-WY1

Analog I/O Cassette AFP7FCA21

1 word (16 points)

WY2
Analog Input Cassette AFP7FCAD2 －
Thermocouple Cassette AFP7FCTC2

2 words (32 points)
WX2 to WX3

－
System reserved area Common

Fixed to WX2 ­WX6

Fixed to WY2 -

WY6

CPU Unit

ET-LAN built-in CPU
Unit

AFP7CPS4*E*
AFP7CPS3*E*

3 words (48 points)
Fixed to WX7-WX9

3 words (48 points)

Fixed to WY7-WY9
Input unit 16 points AFP7X16DW 1 word (16 points) 
Input unit 32 points AFP7X32D2 2 word (32 points) 
Input unit 64 points AFP7X64D2 4 word (64 points) 

Output unit 16 points

AFP7Y16R
AFP7Y16T
AFP7Y16P

 1 word (16 points)

Output unit 32 points

AFP7Y32T
AFP7Y32P

 2 word (32 points)

Output unit 64 points

AFP7Y64T
AFP7Y64P

 4 word (64 points)

Input/Output
Units

Mixed input/output units
Input 32 points / Output
32 points

AFP7XY64D2T
AFP7XY64D2P

2 word (32 points) 2 word (32 points)

Analog Input Unit AFP7AD4H 8 word (128 points) 4 word (64 points)
Analog Output Unit AFP7DA4H 4 word (64 points) 8 word (128 points)

AFP7HSC2T

High-speed Counter
Unit

AFP7HSC4T

8 word (128 points) 4 word (64 point)

AFP7PG02T,
AFP7PG02L

2 word (32 points) 2 word (32 points)

Pulse Output Unit

AFP7PG04T,
AFP7PG04L

4 words (64 points) 4 words (64 points)

Positioning Unit

AFP7PP02T
AFP7PP02L
AFP7PP04T
AFP7PP04L

12 word
(196 points)

12 word

(196 points)

Serial Communication
Unit

AFP7NSC 2 words (32 points) 2 words (32 points)

Intelligent Unit

PHLS master unit AFP7PHLSM

63 word
(1,008 points)

63 word

(1,008 points)

(Note 1) Input/output contacts of the CPU unit are allocated for the usage of communication functions of each

cassette. Regardless of use of such functions, input occupies 10 words (160 points, WX0 to WX9) and output
occupies 10 words (160 words, WY0 to WY 9). The starting numbers of I/O contacts of each unit including the
CPU unit can be changed by the setting of tool software.

(Note 2) As for the PHLS master unit, input occupies 63 words (1,008 points) and output occupies 63 words (1,008

points). The actual input/output points that can be used vary by the number of slave units that are connected,
with the maximum of 1,008 points.

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3-4

I/O Number Allocation

3.2 Optional Allocation Using FPWIN GR7

3.2.1 Registration of a Unit to be Used and the Starting Word Number

 Allocation method

The unit to be used and the starting I/O number are set in the following procedure.

PROCEDURE

1. From the menu bar, select "Option"  "FP7 Configuration".

2. In the relevant field, select "I/O map".

The "I/O map" dialog box is displayed.

3. Select and double-click Slot No. 0.

The “Unit selection” dialog box is displayed.

4. Confirm the CPU unit to be used and press the [OK] button.

The CPU unit is registered in the I/O map. If the CPU unit is different, select
"Tool"  "Convert PLC Type" from the menu bar and change the type.

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3.2 Optional Allocation Using FPWIN GR7

3-5

5. Select and double-click Slot No. 1.

The "Unit selection" dialog box is displayed.

6. In the unit type field, select a unit to be attached.

Subsequently, input words and output words are automatically entered.

7. As necessary, enter the starting word number and press the [OK] button.

The registered unit and the starting word number are included in the I/O map. A
number that combines the starting word number registered for each unit and 0 to
F becomes the starting I/O number.

6. Repeat registrations.

7. Press the [OK] button while the "FP7 configuration" dialog box is displayed.

KEY POINTS

 The I/O map registered using FPWIN GR7 is downloaded into the CPU unit,

together with other project information. If a difference with the actual units
and/or attachment status is identified when power supply is turned on or
during operation, such a difference is reported as a self-diagnosis error.

 If a starting word number is not entered, the system automatically enters

one.

 Based on the starting word number allocated to each unit, I/O numbers are

allocated.

 The starting number of I/O numbers allocated to the internal functions of

the CPU unit can be changed to another number from the word number 0.

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3-6

I/O Number Allocation

3.2.2 Optional Settings in the “Unit Selection” Dialog Box

 Input time constants

Input time constants for an input unit or a mixed input/output unit can be changed as
necessary. Select, and set for each unit, a desirable value from "No settings", 0.1, 0.5, 1.0,

5.0, 10.0, 20.0 or 70.0 ms. The selected time constants are added to the hardware-specific
response time of each unit.

For details, please see the "FP7 Digital Input/Output Unit Users Manual".

 Exclude this unit from the scope of verification.

 In general, this check box should be turned off.
 If you want to exclude this unit from the scope of verification error temporarily for unit

replacement or adjustment, turn on this check box.

 Exclude this unit from the scope of I/O refresh.

 In general, this check box should be turned off. Input/output processing is performed at the

timing of I/O refresh in a normal scan.

 By using operation devices "Direct input IN " or "Direct output OT", it becomes possible to

directly perform input/output processing during operation, independent of normal I/O refresh.
When this operation device is used, turn on the check box "Exclude this unit from the scope
of I/O refresh".

 By turning this check box on, all inputs and outputs of registered units are excluded from the

scope of I/O refresh.

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3.3 Mount Allocation Using FPWIN GR7

3-7

3.3 Mount Allocation Using FPWIN GR7

3.3.1 Mount Registration of a Unit to be Used and the Starting Word Number

 What is mount registration?

If all units to be used are physically at hand, you can connect FPWIN GR7 online to the FP7
CPU unit, read the actual mount status, and complete registration.

 Allocation method

Mount registration of the unit to be used and the initial I/O number are set in the following
procedure.

PROCEDURE

1. From the menu bar, select "Online"  "Online Editing".

The screen is switched to the “Online Editing” mode.

2. Select "Option"  "FP7 Configuration".

3. In the relevant field, select "I/O Map".

The "I/O Map" dialog box is displayed.

4. Press the [Mount Registration] button.

The mount status is read, and the read I/O map is registered in the CPU unit.

KEY POINTS

 Following the mount registration operation, the system automatically reads

the unit attachment status, formulates an I/O map, and enters the initial
word number.

 The I/O map that has been mount-registered using FPWIN GR7 is registered

into the CPU unit, together with other project information. If a difference
with the actual units and/or attachment status is identified when power
supply is turned on or during operation, such a difference is reported as a
self-diagnosis error.

 If a starting word number is not entered, the system automatically enters

one.

 Based on the starting word number allocated to each unit, I/O numbers are

allocated.

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3-8

I/O Number Allocation

3.3.2 Changing the Starting Word Number

When you want to change the starting word number following mount registration, please take
the following procedure.

 Allocation method

Changing the starting word number following mount registration should be performed in the
following procedure. In the following procedure, it is assumed that an I/O map is already
displayed.

PROCEDURE

1. On the "I/O Map", double click a unit for which the starting word number
should be changed.

2. Enter a desired starting word number and press the [OK] button.

The changed number is registered in the I/O map.

KEY POINTS

 Once you change the starting word number using FPWIN GR7, the I/O map

is changed from the initial status following mount registration. It is
necessary to edit the I/O map online, or to download the project once again.

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