Panasonic 103 inch plasma Training Manual

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Panasonic Service and Technology Company

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Technical Guide

103” Plasma Display Monitor

National Training

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Panasonic Service and Technology Company

Prepared by

Jean Magloire

Panasonic Service and Technology Company

National Training

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Warning

This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.

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Drawing of Installation with Pedestal Stand 10 Pictures of Installation with Pedestal Stand 11 Pictures of Plasma unit and Eye bolts 12 Pictures of Eyebolt Cap unit and Power Inlet 13 Pictures of Stand Hook and Location for Eyebolt 14 Rear Panel and Vertical Installation 15 Wall Mount Installation 16 Pedestal Stand (TY-ST103PF9) 18 Preparation 19 Wall Hanging Bracket (Horizontal) Building Frame Size 20 103 Plasma Service Support 21 103 Servicing Requirements 22 103” PDP easy facts 25 P Board Circuit (Main Voltages) 77 Chassis structure 29 P Board Circuit (VSUS) 79 Back Covers 30

Troubleshooting for signal symptom Relationship of board and display area Picture Trouble Picture trouble all area Picture Trouble (Vertical line) Power Supply Circuit Explanation Power supply circuit (VDA and Low Voltages) Power supply circuit (VSUS) Line Filter Power supply Circuit Block Diagram PC Board Block Diagram P Board Circuit (Standby Operation)

Voltage Distribution

47 48 50 57 59 61 62 64 65 66 69 71

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Chassis Layout 32 Boards and Description 33 Signal Circuit Explanation 35

Protection Circuit Panel SOS Circuit _ Power LED Blinks Table Panel SOS Circuit _ Power LED Blinks 1~8 times

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83 84 85

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Table of Contents (Continued)

Subject Page #

DS board SOS Circuit _ Power LED blinks 10 times FAN SOS _ Power LED blinks 11 times DN board SOS Power LED blinks 13 times Alignment Procedure Driver Setup Driver Setup Voltages Initialization Pulse Adjustment Quick adjustment after P.C.B. Replacement Adjustment Volume Location Adjustment Test Point Location How to Enter the Self-check Screen How to Enter the CAT (Serviceman) Mode

How to Enter the IIC Mode 98 How to Access the pattern generator 99

86 87 88 89 90 91 92 93 94 95 96 97

How to Enter the CD Mode How to enter the MS Mode

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Specifications

Power Source 240 V AC, 50 / 60Hz Power Consumption 1,500 W

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Specifications

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Plasma Display panel

Screen size 89.5” (2,269 mm) (W) × 50.5” (1,277 mm)

Mass (weight)

Resolution 1,920 horizontal x 1,080 vertical (1080P) Contrast ratio 4000:1 Gradation

Drive method: AC type 103-inch, 16:9 aspect ratio

(H) × 103” (2,604 mm) (diagonal) Approx. 500.0 lbs unpacked, 1000lbs

Crated 280 lbs for Pedestal mount,

55 lbs for wall mount

16-bit processing to produce 4,096 steps of gradation

Signal Type

Slots Three interchangeable slots

1080/60p/50p, 1080/50i, 720/60p/50p, 480/60i/p, and 575/50i/p video signals

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Installation and Construction

Pedestal Stand

Installation & Construction

- preparation

- electrical work

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- installation procedure

- pedestal stand assembly

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Preparation of Installation using Pedestal Stand

Pedestal Stand (TY-ST103PF9)

1) The power source is to be 240V – 1550W

2) Floor strength is to be more than 500kg/m2(102.408lb/ft2). To avoid damaging the floor, prepare an underlay board, more than 15mm (0.6”) thick and larger than the size of the bottom stand to disperse load.

3) To prevent personal injury or damage on goods, the following measures must be taken.

* (1) Secure the Plasma by anchoring * (2) Secure the Plasma to the wall by wires or chains. (against toppling) * (3) (1)+(2) both

Keep the earthquake-resistance strength and right construction procedure.

4) Prepare two fixing points at the wall or building structure to prevent toppling. (M10 anchor bolt, more than 45mm (2”) depth)

5) Prepare four fixing points for anchor bolts. (M12 anchor bolt, more than 60mm (2.4”) depth)

6) Keep more than 300mm (11.8”) of open space from the top and both sides of the unit. Keep more than 200mm (8”) from the rear cover of the Plasma for heat release.

7) For safety, more than 4 persons are recommended to do the work.

8) Prepare blankets or any soft fabric to prevent damaging the Plasma or the wall/floor during this installation work.

9) The Plasma Monitor weighs 220kg (500lbs) and the Pedestal Stand 122kg (280lbs). To perform the installation, a hanging appliance or machine (such as Chain-block) is recommended.

10) Be careful not to tighten the bolts/screws too much or too little.

11) Perform the installation on a flat surface and follow the instruction of the manual.

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Electrical Work

1) The power source for this plasma monitor is 240V-1550W. Confirm that the source voltage is of the right level and capacity before installation. (Electrical Work requires a licensed electrician)

2) The prepackaged power cable is 3m length.

3) Confirm the location of the power cord. Do not allow the cable to be pinched between walls, forcedly bent, or twisted. The wires within the cable should not be exposed or short-circuited to avoid possible electrification and the start of a fire.

4) Separate the signal cables from the power cord.

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AC cord (included as an accessory)

Plug: Volex VS205A (NEMA 6-15P)

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Drawing of Installation with Pedestal Stand

Wall

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226 405

Aerial View

1,626.8

1,659.4

Anchor Bolts

2,270

Prevent toppling

1,512

305.3

120

870.2

Ceiling

Eyebolts

Anchor Bolts

Wire/chain to

prevent toppling

Wall

Keep 120mm space, so the rear stand cover can slide.

Front View

377.3

Floor

Wheels

Side View

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Pictures of Installation with Pedestal Stand (1)

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Lifting devices must have enough strength to handle the load.

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Installing 103 plasma on the wallhanging bracket using a chain-block with stand.

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Pictures of Installation with Pedestal Stand (2)

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Switches (Power etc.)

Eyebolt (top)

Ir receiver & LED indicator

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Pictures of Plasma unit and Eye bolts)

Slot (Interchangeable terminal)

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Pictures of Eyebolt Cap unit and Power Inlet)

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Eyebolt cap (side)

Power inlet

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Pictures of Stand Hook and Location for Eyebolt

Stand-hook

Stand-hook position for Pedestal

(default)

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Eyebolt can be fixed here

Stand-hook position for wall-hanging / anti-toppling (default : sealed by eyebolt cap)

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Rear Panel and Vertical Installation

Rear panel

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This side will be the upper side when the unit is Installed vertically

(with exhaust fan)

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Wall Mount Installation

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Pedestal Stand (TY-ST103PF9)

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Horizontal Installation

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Vertical Installation

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Preparation

1) Power requirement is 240V-1550W. (refer : “Electrical Work”)

2) Keep more than 300mm of empty space from the top and both sides of the unit. Keep more than 200mm from the rear cover of the Plasma to maintain the ambient temperature at 40 degree C or less. Moreover, it is recommended to keep more than 700mm maintenance space at the backside.

3) Do not install the Plasma monitor in an environment that may cause troubles and problems to its performance.

- near the sprinkler and any sensor

- where it could receive vibration and shock

- near a high voltage cable and power source

- near a source that provides magnetic field, heat, moisture, oily smoke, etc.

- where it can receive the air (exhaust) of a fan or a heater (to prevent dust accumulation)

4) Use appropriate construction methods to select the materials for the construction of the installation structure.

5) For wall fixing, use M12 x 80mm bolt (or equivalent, commercially available) which is appropriate to the construction materials (reinforcing steel, concrete and etc.)

7) Tolerance ;

- Wall surface i rregularity : 1.5mm

- Pitch tolerance > horizontal installation: +/-1.0mm left/right, +/- 2.0mm top/bottom > vertical installation : +/-2.0mm left/right, +/- 1.0mm top/bottom

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Wall Hanging Bracket (Horizontal) Building Frame Size

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Ceiling

113.1 200

733

200

175.1

451.1

1706

1512

2414.2

Front View

120

451.1

1421.2

Winch or chain block only when maintenance is offered

Wall

Ceiling

Access Hole

Keep 300mm space for ventilation

1421

Iron structure

（H-frame etc.）

200

Maintenance space more than 700mm

Iron structure （H-frame etc.)

Floor

Side View

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Wall Hanging Bracket (Vertical) Building Frame Size

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451.1

1,521

2,414.2

224

Front View

849

120

Winch or chain block only when maintenance is offered

Ceiling

Access Hole

2414

Wall

Keep 300mm space for ventilation

Iron structure （H-frame etc.）

451.1

225.1

200

733

1421.2

200

63.1

Iron structure （H-frame etc.)

357.1

Floor

200

Maintenance space more than 700mm

Floor

Side View

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103 Servicing Requirements

• ON- Site Service

• Panasonic Broadcast Field Engineers

• Migrate to additional servicing facilities

• Free Access to back of plasma

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– 24-36 inches access – Includes power up access

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Servicing Requirements (1)

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Servicing Requirements (2)

F A

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F A N S

N S

Vents along perimeter

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103” PDP easy facts (1 of 3)

Specifications:

Weight : 500 lbs unpacked

1,000 lbs crated

280 lbs for Pedestal mount, 55 lbs for wall mount Size: 95” x 56” Power: 220V AC +/- 10% single phase, 9 ft long power cord

1,550 W

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Vertical Installation: Panasonic logo on the left side Choice of pedestal or wall mount Ventilation: factory recommends clearance:

- 12” top and both sides

- 8” back

For wall mount installations: the supporting structure should support 5 x total weight = 5x 555 lbs = 2,575 lbs

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103” PDP easy facts (2 of 3)

Delivery and Installation:

Panasonic will ship the PDP using NVC Logistics company We recommend that NVC will provide the following services:

-site survey for delivery purposes

-Delivery, uncrate, dispose of crating materials

-Transport the PDP to mounting location

-Test PDP for functionality

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-Install PDP on pedestal (not on wall mount)

Wall mount or custom installations:

We recommend that the System Integrator, that reinforces the structure, be responsible for mounting the wall mounts and installation of the PDP.

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103” PDP easy facts (3 of 3)

Delivery and Installation Pricing:

-DSM/Rep to fill in attached questionnaire detailing level of Service requested, and email to Steve Beck, copy Theodore Radu

-Steve Beck will then provide a quote for delivery/Installation

-From Customer’s prospective: it is a Panasonic charge labeled as Freight

-Panasonic and NVC do not take any responsibility for reinforcing the

structure (wall or floor)

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Recommended action for wall/custom installations:

-The System Integrator is responsible for reinforcing the structure, mounting the equipment and billing the customer

-The customer will select the Integrator

-If no preferences please email Blue Water Technologies:

Linda Cronowirth at LCronowirth@visual-productions.com

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, copy T.Radu

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Chassis structure

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Back Covers

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The unit contains 6 back covers that provide access to different areas of the board assembly.

Zone Board

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①

② PB, DS, HX, HA, DN

③ D, CD×2, Ｃ4 ④ P, CX ⑤ P, F, C9 ⑥ SS, SS2, SS3, DR1/2

②＋④ FAN, CD ③＋⑤ FAN, CD, PC ①＋② C2 ③＋⑥ C5 ①＋④ CY, SC2 ⑤＋⑥ C8

SC, DR1/2, SU, SM, SD C1, CZ, FAN

HDD, CD, C3

C6, C7, FAN

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