Paloma PHH-32 User Manual

Horizontal Vent Terminal Location
Outside Walls
INSTALLATION INSTRUCTIONS
C
F
B
D E
Fixed
Closed
Operable
L
H
B
Fixed
Closed
K
X
I
MM
Vent Terminal
X
Air Supply Inlet
Area Where Terminal is Not Permitted
Interior Wall
A
X
G
B
Operable
A J
B
Venting
37
INSTALLATION INSTRUCTIONS
Venting for Direct-Vent Water Heater (cont.)
The following chart details the minimal dimensional information needed to determine the proper location of the vent terminal for direct vent and outdoor tankless water heaters. See corresponding letter reference in the illustration at left.
Venting
Location
A = Clearance above grade, veranda, porch,
deck, or balcony.
B = Clearance to window or door that may be
opened.
U.S. Installation Requirements
12 in. (30 cm) above anticipated snow level.
6 in. (15 cm) for water heaters less
than or equal to 10,000 Btuh (3 kW).
1
9 in. (23 cm) for water heaters greater
than 10,000 Btuh (3 kW) and less than or equal to 50,000 Btuh (15 kW).
12 in. (30 cm) for water heaters
greater than 50,000 Btuh (15 kW).
C = Clearance to permanently closed window.
D = Vertical clearance to ventilated soffit lo-
cated above the terminal within a horizontal distance of 2 ft. (61 cm) from the centerline of the terminal.
E = Clearance to unventilated soffit.
F = Clearance to outside corner.
G = Clearance to corner.
H = Clearance to each side of centerline ex-
tended above meter/regulator assembly.
I = Clearance to service regulator vent outlet.
J = Clearance to nonmechanical air supply inlet
to the combustion air inlet to any building or other appliance.
6 in. (15 cm) for water heaters less
than or equal to 10,000 Btuh (3 kW).
9 in. (23 cm) for water heaters greater
than 10,000 Btuh (3 kW) and less than or equal to 50,000 Btuh (15 kW).
12 in. (30 cm) for water heaters
greater than 50,000 Btuh (15 kW).
K = Clearance to mechanical air supply inlet. 3 ft. (91 cm) above if within 10 ft. (3 m)
L = Clearance above paved sidewalk or paved
driveway located on public property.
M = Clearance under veranda, porch, deck, or
balcony.
1 In accordance with current ANSI Z223.1/NFPA 54 National Fuel Gas Code. 2 In accordance with current CSA B149.1 Installation Codes.
For clearances not specified in ANSI 223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated:
a) A minimum clearance value determined by testing in accordance with section 2.20, or b) A reference to the following footnote: “Clearance in accordance with local installation codes and the requirements of the
gas supplier.”
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single-family dwellings and
serves both dwellings.
horizontally.
Not Allowed Not Allowed
Canadian Installation Requirements
12 in. (30 cm) above anticipated snow level.
2
6 in. (15 cm) for water heaters less
than or equal to 10,000 Btuh (3 kW).
12 in. (30 cm) for water heaters
greater than 10,000 Btuh (3 kW) and less than or equal to 100,000 Btuh (30 kW).
36 in. (91 cm) for water heaters
greater than 100,000 Btuh (30 kW).
3 ft. (91 cm) within a height of 15 ft. (4,57 m) above the meter/regulator assembly.
3 ft. (91 cm)
6 in. (15 cm) for water heaters less
than or equal to 10,000 Btuh (3 kW).
12 in. (30 cm) for water heaters
greater than 10,000 Btuh (3 kW) and less than or equal to 100,000 Btuh (30 kW).
36 in. (91 cm) for water heaters
greater than 100,000 Btuh (30 kW).
6 ft. (1,83 m)
7 ft. (2,13 m)
38
Horizontal Vent Considerations
Rising moisture will collect under eaves.
Inside
Corner
Caulk
Caulk
Caulk
Caulk
If soft vent is too close, block off and install new vent at another location.
6' (1.8 m) Caulk zone or to edge of window etc., starting within 6' (1.8 m)
4'
(1.2 m)
Rising moisture will collect under eaves.
Inside
Corner
Caulk
Caulk
Caulk
If soft vent is too close, block off and install new vent at another location.
6' (1.8 m) Caulk zone or to edge of window etc., starting within 6' (1.8 m)
4'
(1.2 m)
12"
(300 mm)
WARNING: Moisture in the flue gas
will condense as it leaves the vent terminal. In cold weather this condensate can freeze on the exterior wall, under the eaves, and on surrounding objects. Some discoloration to the exterior of the building is to be expected. However, improper location or installation can result in severe damage to the structure or exterior finish of the building.
Do not install vent terminals under any patio or
deck.
Do not locate vent terminal on the side of a
building with prevailing winter winds. This will help prevent water lines from freezing and moisture from freezing on walls and under eaves.
Do not locate vent terminal too close to
shrubbery, since flue gases may damage them.
All painted surfaces should be primed to
lessen the chance of physical damage. Painted surfaces will require maintenance.
Guard against accidental contact with people
and pets.
INDOOR TANKLESS WATER HEATERS
WARNING: For multiple-unit
installation, a minimum distance between vent terminations must be maintained to prevent recirculation of vent gases. Maintain a center­to-center distance between each pair of vent terminations of 24 in. (61 cm) for a two-unit installation; 24 in. (61 cm) and 36 in. (91.4 cm) for an installation of three units; and 24 in. (61 cm), 36 in. (91.4 cm), and 24 in. (61 cm) for an installation of four units.
INSTALLATION INSTRUCTIONS
Venting
Do not terminate vent directly on brick or
masonry surfaces. Use rust-resistant, sheet­metal backing plate of 1 sq. ft. (30 sq. cm) behind the vent.
Caulk all cracks, seams, and joints within
6 ft. (1.8 m) of the vent terminal.
Caulk around wall faceplate for weather-tight
seal.
Do not extend exposed vent pipe of indoor
water heaters outside of the building.
This water heater requires its own separate
venting system. Do not connect the exhaust vent to an existing vent pipe or chimney.
OUTDOOR TANKLESS WATER HEATERS
Install outdoor water heater such that air inlet
and flue outlet are above anticipated snow level.
39
INSTALLATION INSTRUCTIONS
Exhaust Vent Pipe
Air Intake Pipe
Wall Plate
Inspection
Access Panel
(Optional)
Inspection
Access Panel
(Optional)
Ceiling
Downward Slope
12"
(300 mm)
Venting for Direct-Vent Water Heater (cont.)
Venting
40
Horizontal Vent Installation
injury – Solvent cements and primers are highly flammable. Provide adequate ventilation and do not assemble near heat source or open flame. Do not smoke. Avoid skin or eye contact. Observe all cautions and warnings on material containers.
heater manufacturer-approved Schedule 40 PVC (foam core is not permitted at any time), Schedule 80 PVC, CPVC, ABS polypropylene, or UL 1738-listed Category III Stainless Steel. No other vent material is permitted.
Joining Pipes and Fittings
All pipe, fittings, solvent cement, primers, and procedures, for the U.S., must conform to American National Standards Institute and American Society for Testing and Materials (ANSI/ASTM) standards. For Canada, all pipe, fittings, solvent cement, primers, and procedures must conform to ULC­S636 and vent manufacture specifications.
Do NOT use solvent cement that has become curdled, lumpy, or thickened.
Do NOT thin solvent cement. Observe shelf precautions printed on the containers.
For applications below 32°F, use only lower temperature-type solvent cement.
Appropriate solvent and cleaner must be used for the type of vent pipe used (PVC, CPVC, or ABS).
WARNING: Danger of fire or bodily
CAUTION: Use tankless water
CAUTIONS:
Cleaner-Primer and Medium-Body Solvent Cement
All joints in vent piping must be properly sealed, and we recommend using the following material:
PVC materials should use ASTM D-2564-grade cement.
CPVC materials should use ASTM F-493-grade cement.
ABS materials should use ASTM D-2235-grade cement (ABS is not allowed in Canada).
Cementing Joints
1. Cut pipe end square; remove jagged edges and
burrs. Chamfer end of pipe; then clean fitting socket and pipe joint area of all dirt, grease, or moisture.
2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe.
3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe and insert pipe into fitting with a slight twisting motion until it bottoms out.
4. Hold the pipe fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting.
5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time will vary according to fit, temperature, and humidity.
NOTICES:
Cement must be fluid; if not, recoat.
Stir the solvent frequently while using. Use a
natural bristle brush or the dauber supplied with the can. The proper brush size is one inch.
Horizontal Vent Installation (cont.)
Fasteners will vary depending on the wall type.
For particle board or composite sheathing, use
4 hollow wall anchors. The anchors should be at least 1/8 in. (0.3 cm) in diameter and the appropriate length for the sheathing thickness.
For plywood or solid
wood sheathing or members, use 4 #10 x
1 1/4-in. wood screws.
For masonry walls, use
suitable masonry anchors long enough to pass through the wall.
NOTICES:
The distance between the back edge of the exhaust vent terminal and the exterior wall must
be 12 inches (30.5 cm) more for the exhaust vent terminal than the air intake terminal.
To prevent possibility of condensate freeze-up, do not install vent kits one above the other.
Once the vent terminal location has been determined, make holes through the exterior wall to accommodate the vent pipes. Vent pipes must exit exterior wall horizontally only.
The standard horizontal air intake termination is a 2-inch or 3-inch pipe which terminates at the exterior wall and uses a coupling to prevent the pipe from being pushed back into the structure. The standard horizontal exhaust outlet termination is a 2-inch or 3-inch pipe which terminates 12 inches from the air intake termination. Insert a small length of vent pipe through the wall and connect the coupling. Connect vent cap or terminal to the vent pipe on the exterior of the building.
1. Use the vent plate as a template to locate air
intake holes and four mounting holes. Observe minimum clearances. Vent terminals must be a minimum of 5.5 inches (14 cm) and a maximum of 24 inches (61 cm) apart horizontally.
2. Cut two 2 1/2" (6.4 cm) diameter holes (for a
2" [5.1-cm] diameter pipe) or 3 1/2" (8.9 cm) diameter holes (for a 3" [7.6-cm] diameter pipe) for the exhaust vent and air intake openings.
Reinstall the decorative sheathing around the faceplate. The decorative sheathing may be painted to match the exterior decor.
INSTALLATION INSTRUCTIONS
1
Apply silicone sealant or silicone/latex caulk to seal the vent pipe to the vent cap to permit field disassembly for annual inspection and cleaning. Completely seal where it passes through the wall plate and where it is attached to the structure.
2
Attach the female end of the next vent pipe
section to the male end of the 2-in./3-in. (5.1-cm/7.6-cm) vent pipe. See “Cementing Joints” on page 40.
3
Complete the rest of the vent pipe installation to the water heater’s flue outlet and air intake.
Venting
41
INSTALLATION INSTRUCTIONS
Exhaust Vent Pipe
Air Intake Pipe
Inspection
Access Panel
(Optional)
Inspection
Access Panel
(Optional)
Ceiling
Downward Slope
Exhaust Vent Pipe
Air Intake Pipe
Wall Plate
Inspection
Access Panel
(Optional)
Inspection
Access Panel
(Optional)
Ceiling
Downward Slope
Air Inlet
Exhaust Outlet
Pipe Support Strap
24"
Max.
12"
From Wall
For information about termination kits, refer to "If You Need Service" on page 26, "Call for Assistance" for the telephone number to speak to Customer Service Representative.
Venting for Direct-Vent Water Heater (cont.)
Alternative Horizontal Vent Installations
Alternative horizontal vent termination kits are commercially available. Please refer to the instruction sheet packaged with the kit for complete installation instructions.
Venting
Concentric vent termination kit
42
Flat horizontal termination kit
INSTALLATION INSTRUCTIONS
Hole
Through Roof
C
L
Hole
Through Ceiling
C
L
A, B, C, D
Vertical Vent Installation
WARNING: Improper vent
installation can result in death, personal injury, product damage, and/or poor performance.
NOTICES:
Only Rheem-approved termination and parts should be used during installation.
Maintain the recommended air space clearance to combustible materials and building insulation.
1
Cut a hole through the roof and interior ceiling to accommodate the vent pipes.
NOTICE: Free-standing vent pipe that
penetrates a roof/ceiling requires another means of support from a second location. Determine the vent terminal height and install
the vent pipe accordingly. Refer to “Vertical Vent Terminal Location” on page 44 for clearance requirements.
Venting
4
Install adequate flashing where the vent pipe
passes through the roof.
2
Complete the vent pipe installation to the water
heater’s vent connector fittings. Use cleaner­primer and PVC cement where the vent pipes join the water heater.
3
Support vertical and horizontal runs as described on page 35. Vertical supports are required every 4 ft. (1.2 m) along a vertical pipe route, after every transition to vertical, and after every offset elbow.
5
Air Intake Condensate Trap
For vertical terminations or where the air intake pipe slops down towards the water heater, it is recommended to install a drain tee assembly. This is to prevent any condensate or liquid water from entering the intake of the water heater. Connect the trap drain line to a suitable drain. Do not connect it directly to the condensate drain line from the water heater.
1
One trap method: Glue a 3” by 4” adapter
coupling to each end of a 4” PVC pipe length. Drill a ½” hole in the side of the larger diameter pipe. Tap and thread for a ½” barbed fitting, install fitting. Install the collector with the fitting facing down. Connect a drain hose to the fitting and clamp, run hose to a suitable drain.
43
A, B, C, D
12" Min.
(300 mm)
Vent Pipe
Through Roof
Optional
INSTALLATION INSTRUCTIONS
Venting for Direct-Vent Water Heater (cont.)
Vertical Vent Terminal Location
Venting
The following chart with diagrams details the minimum dimensional information needed to determine the proper location of the vertical vent terminal for direct-vent indoor tankless water heaters:
U.S. Installation
Location
A = Minimum clearance above the roof level. 12 in. (30.5 cm) above roof level. 18 in. (45.7 cm) above roof level.
B = Minimum clearance above anticipated snow
level.
C = Maximum clearance above roof level (without
additional support for vent pipe).
D = Maximum clearance above anticipated snow
level (requires additional vent support).
E = Required vent clearance from any gable,
dormer, or other roof structure with building interior access (i.e., vent, window).
F = Required vent clearance from any forced air
inlet, including dryer and furnace air inlets.
G = Minimum/maximum horizontal distance
between vent terminals
1 In accordance with current ANSI Z223.1/NFPA 54 National Fuel Gas Code. 2 In accordance with current CSA B149.1 Installation Codes.
The vertical intake air termination requires a
Requirements
12 in. (30.5 cm) above anticipated snow level.
24 in. (61 cm) above roof level. 24 in. (61 cm) above roof level.
24 in. (61 cm) above anticipated snow level.
4 ft. (1.2 m) 4 ft. (1.2 m)
10 ft. (3 m) 6 ft. (1.8 m)
5.5 in. (14 cm)/24 in. (61 cm) 5.5 in. (14 cm)/24 in. (61 cm)
1
Canadian Installation Requirements
12 in. (30.5 cm) above anticipated snow level.
24 in. (61 cm) above anticipated snow level.
2
return bend or two short or long sweep radius 90° elbows to keep the inlet downward and prevent entry of rain. Refer to figure above for the proper location of the air intake with respect to the exhaust outlet termination. The vertical exhaust outlet termination is a 2-inch or 3-inch pipe which terminates at least 12 inches above the air intake termination. The air intake and exhaust outlet terminations must be at least 12 inches above the roof line or anticipated snow levels.
44
Adjustable Roof Flashing
Support Clamp
Upward Slope
Support Hanger
Air Intake
Pipe
Exhaust Vent
Pipe
Condensate
Drain
Optional
Standard Vertical Vent Termination
INSTALLATION INSTRUCTIONS
Venting
45
Support Hanger
Adjustable Roof Flashing
Support Clamp
Upward Slope
Air Intake
Pipe
Exhaust Vent
Pipe
Minimum Clearance Above Anticipated Snow Level
Condensate
Drain
INSTALLATION INSTRUCTIONS
Venting for Direct-Vent Water Heater (cont.)
Alternative Vertical Vent Termination
Alternative vertical vent termination kits are commercially available. Please refer to the instruction sheet packaged with the kit for complete installation instructions.
Venting
46
Water Supply
INSTALLATION INSTRUCTIONS
CAUTION: This water heater
MUST ONLY be used with the following water supply conditions to prevent product damage and operation failure.
Clean, potable water free of corrosive chemicals, sand, dirt, or other contaminates.
Inlet water temperatures above 32°F (0°C), but not exceeding 120°F (49°C).
DO NOT reverse the HOT and COLD water connections.
DO NOT connect this water heater to water lines previously used for space heating. All water piping and components shall be suitable for potable water.
With recommended water quality (see chart).
Chart for Recommended Water Quality Levels
pH
6.5–8.5 Up to 500 mg/L Up to 15 mg/L
TDS (Total
Dissolved Solids)
Free Carbon
Dioxide (CO
)
2
Total
Hardness
Up to
200 mg/L
Aluminum Chlorides Copper Iron Manganese Zinc
0.2 mg/L
Up to
Thermal Expansion
A thermal expansion tank will be required if the water heater is installed in a recirculation system. This prevents damage to the heater, related piping, and the relief valve.
NOTICE: Replacing the relief valve will
not correct the problem!
The expansion tank is designed with a built-in air cushion that compresses as the system pressure increases. This relieves the over-pressure condition and eliminates the repeat operation of the relief valve.
For other approved methods of thermal expansion, contact an installing contractor, water supplier, or plumbing inspector.
Up to
200 mg/L
Up to
1.0 mg/L
Up to
0.3 mg/L
Up to
0.05 mg/L
Up to
1.0 mg/L
Plumbing
Water Supply Connections
CAUTION: IMPORTANT—Do
not apply heat to the HOT or COLD water connections. If sweat connections are used, sweat tubing to the adapter before fitting the adapter to the water connections on the water heater. Any heat applied to the water supply fittings will permanently damage the internal components of the water heater.
NOTICE: In cold environments, ice can
accumulate in the water heater’s connectors. Plug in the water heater power cord for approximately 10 minutes before making these connections. This will melt any ice buildup.
Plumbing should be carried out by a qualified plumbing contractor in accordance with local codes.
Only use approved plumbing materials.
The minimum diameter of all water pipes should be 3/4 in. (1.9 cm).
To conserve energy and to prevent freezing, insulate both COLD and HOT water supply lines. Do not insulate the drain line or pressure-relief valve.
47
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