Palmgren 80342A, 80341A User Manual

operating manual & parts list 80341A & 80342A
33
RADIAL ARM BENCH AND FLOOR DRILL PRESSES
Read carefully and follow all safety rules and operating instructions before first use of this product.
30982.29-0111
DESCRIPTION
1
/2 HP, 1725 RPM motor.
Chuck and chuck arbor are included. Palmgren drill presses are ideal for use in home shops, mainte-
nance shops and light industrial applications. Spindle speeds are adjustable for drilling steel, cast iron, aluminum, wood and plastic.
UNPACKING
Check for loose, missing or damaged parts. If any damage or loss has occurred, claim must be filed with carrier immediately. Check for completeness. Immediately report missing parts to dealer.
Drill press is shipped unassembled. Locate and identify the follow­ing assemblies and loose parts (Refer to Figures 1 and 2):
MODEL 80341A BENCH DRILL PRESS
A Head Assembly B Column Assembly CBase D Table and Bracket Assembly with Worm Gear E Quill Feed Handle (3) F Table Crank Handle G Retaining Ring HRack I Drill Chuck with Key JYoke KStrap
Not Shown: Chuck arbor, Drift key, Lock handle, Shoe, M10 x 30 Hex head bolts (2), M10 Flat washers (2), M10 Hex nuts (2), M8 x 30 Hex head bolts (4), M8 Flat washers (4), M8 Lock washers (4), and 3mm and 4mm hex wrenches.
MODEL 80342A FLOOR DRILL PRESS
A Head Assembly B Column C Column Flange DBase E Table Arm and Bracket Assembly with Worm Gear F Extension Arm G Table H Drill Chuck with Key I Table Crank Handle J Quill Feed Handle (3) K Retaining Ring LRack
Not Shown: Chuck arbor, Drift key, Lock handle, Shoe, M10 x 40 Hex head bolts (4), M8 Flat Washers (4), M8 Lock washers (4), and 3mm, 4mm and 5mm hex wrenches.
IMPORTANT: The tool has been coated with a protective coating. In order to ensure proper fit and operation the coating must be removed. Remove coating with mild solvents such as mineral spir­its and a soft cloth. Nonflam mable solvents are recommended. After cleaning, cover all exposed surfaces with a light coating of oil. Paste wax is recommended for table top.
CAUTION: Never use highly volatile solvents. Avoid getting clean-
ing solution on paint as it may tend to deteriorate these finishes. Use soap and water on painted components.
SPECIFICATIONS
MODEL 80341A
Chuck size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16mm, 3JT
Spindle taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MT2
Spindle travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15”
Quill diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.85”
Quill collar diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16”
Column diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.36”
Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575-3520
Swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33”
Head tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45°L, 90°R
Table size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7
/8 x 9”
Table slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
/2
Base size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1
/8 x 163/4
Base working surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1
2 x 9”
Drilling capacity (cast iron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
/8
Distance, spindle to table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1
/4-15”
Distance, spindle to base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22”
Overall height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37”
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 lbs
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
/2 HP, 115 V, 1725 RPM, 4.8 Amps
2
Palmgren Operating Manual & Parts List 80341A & 80342A
Figure 1 – Model 80341A Unpacking
D
E
F
H
J
K
I
C
B
A
G
Figure 2 – Model 80342A Unpacking
D
L
E
F
H
J
K
I
C
B
A
G
3
UNPACKING (CONTINUED)
MODEL 80342A
Chuck size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16mm, 3JT
Spindle taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MT2
Spindle travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15”
Quill diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.85”
Quill collar diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16”
Column diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.76”
Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575-3520
Swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33”
Head tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45°L, 90°R
Table size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3
8 x 103⁄8
Table slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
/2
Base size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 x 23
3
/4
Base working surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7
8 x 123⁄8
Drilling capacity (cast iron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
/8
Distance, spindle to table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30”
Distance, spindle to base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50”
Overall height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65”
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 lbs
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
/2 HP, 115 V, 1725 RPM, 4.8 A
SAFETY RULES
PROPOSITION 65 WARNING: Some dust created by power
sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause can­cer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks and cement and other
masonry products.
Arsenic and chromium from chemically-treated lumber. Your risk from these exposures vary, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
Before any work is done, carefully read the cautions listed. Working safely prevents accidents.
BE PREPARED FOR JOB
Wear proper apparel. Do not wear loose clothing, gloves, neck-
ties, rings, bracelets or other jewelry which may get caught in moving parts of machine.
Wear protective hair covering to contain long hair.
Wear safety shoes with non-slip soles.
Wear safety glasses which comply with United States ANSI
Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
Wear face mask or dust mask if cutting operation is dusty.
Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause drowsiness.
WORK AREA SHOULD BE READY FOR JOB
Keep work area clean. Cluttered work areas and work benches
invite accidents.
Do not use power tools in dangerous environments. Do not use
power tools in damp or wet locations. Do not expose power tools to rain.
Work area should be properly lighted.
Proper electrical outlet should be available for tool.
Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
Extension cords should have a grounding prong, and the three
wires of the extension cord should be of the correct gauge.
Keep visitors at a safe distance from work area.
Keep children out of workplace. Make workshop childproof. Use
padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.
TOOL SHOULD BE MAINTAINED
Always unplug tool prior to inspection.
Read operating instructions manual for specific maintaining
and adjusting procedures.
Keep tool lubricated.
Use sharp cutters and keep the tool clean for safest operation.
Remove adjusting tools. Form the habit of checking that adjust-
ing tools are removed before turning on the machine.
Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their intended function.
Check for damaged parts. Check for alignment of moving parts,
binding, breakage, mounting and any other condition that may affect a tool’s operation.
Damaged parts should be properly repaired or replaced. Do
not perform makeshift repairs. (Use the parts list provided to order replacement parts.)
KNOW HOW TO USE TOOL
Use the right tool for the job. Do not force tool or attachment
to do a job for which it was not designed.
Disconnect tool when changing accessories such as bits, cut-
ters and the like.
Avoid accidental start-up. Make sure switch is in OFF position
before plugging in.
Do not force tool. It will work most efficiently at the rate for
which it was designed.
Handle workpiece correctly. Secure work with clamps or vise.
Leave hands free to operate machine to protect hands from possible injury.
Never leave a tool running unattended. Turn the power off and
do not leave tool until it comes to a complete stop.
Do not overreach. Keep proper footing and balance.
Never stand on tool. Serious injury could occur if tool is tipped
or if cutter is unintentionally contacted.
Keep hands away from moving parts and cutting surfaces.
Know your tool. Learn its operation, application and specific
limitations.
Feed work into a bit or cutter against the direction of rotation
of bit or cutter.
Turn the machine off if it jams. A cutter jams when it digs too
deeply into the workpiece. (The motor force keeps it stuck in workpiece.)
Use recommended accessories. Refer to page 13. Use of
improper accessories may cause risk of injury to persons.
Clamp workpiece or brace against column to prevent rotation.
Use recommended speed for drill accessory and workpiece
material.
WARNING:Think Safety! Safety is a combination of operator
common sense and alertness at all times when drill press is being used.
Palmgren Operating Manual & Parts List 80341A & 80342A
ASSEMBLY
Refer to Figures 3 - 12 and 22.
MOUNT COLUMN ASSEMBLY TO BASE (80341A)
Refer to Figures 3 and 23.
Place base on flat level surface.
Mount column assembly to base using four hex head bolts, lock
washers and flat washers.
Push supporting yoke (Ref. No. 6) into holes at rear of base (Ref.
No. 1) with bent portion of yoke facing down.
Use strap, washers, bolts and nuts (Ref. Nos. 2 - 5) to secure yoke
in position.
MOUNT COLUMN ASSEMBLY TO BASE (80342A)
Refer to Figure 4.
Place base on flat level surface.
Mount column flange to base using four hex head bolts, lock
washers and flat washers.
Insert column into flange. Push column down until it seats in
flange. Secure column in position with the two set screws.
MOUNT TABLE BRACKET ASSEMBLY (80341A)
Refer to Figures 5 and 6, page 4 and 5.
Make sure worm gear is in the table bracket and engages pin-
ion teeth.
Place rack inside table bracket. Slide rack into the slot in the
bracket so that rack teeth engage the pinion gear in the bracket. Large non-machined portion of rack should be at top.
4
Palmgren Operating Manual & Parts List 80341A & 80342A
Column Flange
Rack
Table Bracket Assembly
Figure 5 – Position Table Bracket Assembly on Column
Figure 3 – Mount Column Assembly to Base (80341A)
Hex Head Bolts
Column Assembly
Base
Figure 4 – Mount Column Flange to Base
Column
Hex Head Bolts
Set Screw
Flange
Base
Palmgren Operating Manual & Parts List 80341A & 80342A
5
ASSEMBLY (CONTINUED)
Slide table bracket assembly with rack over column. Place bot-
tom end of rack inside beveled edge of column flange. See Figure 5, page 4.
Slide retaining ring over column with beveled edge down.
Position ring against top of rack so that rack is in beveled edge of ring. Secure ring with set screw.
Rotate table assembly around column. Adjust ring as necessary
to prevent binding of rack.
Attach crank handle onto worm gear shaft. Secure handle with
screw, tighten screw on flat of worm gear shaft.
MODEL 80342A
Refer to Figures 7 and 8.
Make sure worm gear is in the table bracket and engages pin-
ion teeth.
Place rack inside table bracket with large, unmachined portion
of rack to the top. Slide rack onto the slot in the bracket so that rack teeth engage the pinion gear in the bracket.
Slide table bracket assembly with rack over column. Place bot-
tom end of rack inside beveled edge of column flange. See Figure 7.
Slide retaining ring over column with beveled edge down.
Position ring against top of rack so that rack is in beveled edge of ring. Secure ring with set screw.
Rotate table assembly around column. Adjust ring as necessary
to prevent binding of rack.
Attach crank handle onto worm gear shaft. Secure handle with
screw, tighten screw on flat of worm gear shaft.
Insert the extension arm into the table arm bracket assembly.
NOTE: The table can be installed directly to the table arm bracket assembly.
Insert the table into the extension arm.
Tighten locking handles to secure table, extension arm and
bracket.
Figure 6 – Attach Retaining Ring, Crank Handle and
Locking Handle
Retaining Ring
Set Screw
Crank Handle
Figure 8 – Attach Extension Arm and Table
Bracket
Extension Arm
Locking Handle
Tab le
Figure 7 – Attach Bracket, Rack, Retaining Ring and Crank Handle
Retaining Ring
Set Screw
Bracket
Rack
Column Flange
Crank Handle
6
Palmgren Operating Manual & Parts List 80341A & 80342A
ASSEMBLY (CONTINUED)
MOUNT HEAD ASSEMBLY
Refer to Figures 9 and 10.
WARNING: Although compact, the drill press head assembly is
heavy. Two people are required to mount the drill press head assembly onto the column.
Place locking shoe into the cavity in the ram bracket.
WARNING: Do not install the head assembly onto column unless
the locking shoe is in place. The head assembly cannot be properly secured to the column without locking shoe.
Slide drill press head assembly onto top of column.
Position head so that it is centered over base.
Secure head assembly into position by tightening the locking
handles (see Figure 10).
MOUNT CHUCK AND ARBOR
Refer to Figure 22, page 12.
Be sure spindle, arbor and chuck tapers are clean and dry. Make
sure quill is completely retracted.
Use the provided chuck key (Ref. No. 1) to adjust the jaws of the
chuck (Ref. No. 2) until they are recessed inside the drill chuck body.
Place drill chuck on a workbench face down. Arbor (Ref. No. 80)
has a short taper and a long taper. Place short taper into top of drill chuck and tap with a rubber or wooden mallet.
Slide arbor into the spindle (Ref. No. 4) while slowly rotating
drill chuck. Spindle has a rectangular pocket in which the tang fits into. Once tang is oriented correctly, drill chuck will not rotate without turning the spindle.
Tap the end of drill chuck with a rubber or wooden mallet to
seat it into the spindle.
Use a hammer to carefully tap chuck securely onto the spindle.
MOUNT QUILL FEED HANDLES
Refer to Figure 11.
Thread the three quill feed handles into the threaded holes on
the pinion hub.
ADJUST V-BELT TENSION
Refer to Figure 12.
Open the pulley cover and loosen both motor lock knobs (one
on each side of the head).
Push motor back to apply tension to v-belt.
Correct tension is obtained when the v-belt can be flexed
approximately
3
/8” at belt midpoint using finger pressure.
When correct tension is obtained, secure motor in position by
tightening motor lock knobs.
Figure 10 - Secure Head Assembly
Head Angle Locking Handle
Head Rotation Locking Handle
Figure 11 - Install Quill Feed Handles
Pinion Hub
Quill Feed Handle
Figure 12 - Adjust V-belt Tension
Motor Lock Knob
Figure 9 – Place Locking Shoe Into the Cavity in Ram Bracket
Ram Bracket
Cavity
Locking Shoe
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