Pall Versalon G410 Service Manual

G410

EN

BR

G410 Series VersalonTM Filters

EN

G410 Service Instructions

EN

EN

service instructions

M&ESIG410EN

G410

VERSALON HIGH PRESSURE FILTERS

G410 Series

service instructions

1 Specifications

Housing materials:

Head: SG iron to BSEN1563 or equivalent
Bowl: Carbon steel to BS970 or equivalent
Bypass Valve Stainless steel and polyamide

Maximum operating pressure:

420 bar (6,090 psi)

Rated fatigue pressure

0-240 bar (0 - 3,480 PSI) per NFPA T2.6.1 R2-2001 CAT C/90

Proof pressure:

630 bar (9,135 psi)

Typical burst pressure:

1500 bar (21,750 psi)

Element collapse pressure:

G300 element 10 bard (145 psid) differential minimum

Operating temperature range:

-29 °C to 120 °C (-20 °F to 250 °F) with fluorocarbon seals for

EN

petroleum based and specified synthetic fluids 50 °C (120 °F)
maximum in HWCF, water-oil emulsion or water glycol

Bypass valve setting options:

4.5 ± 0.5 bard (65 ± 7 psid) differential minimum.

CAUTION:
Maximum surge flow should not exceed 1.3 times normal
flow.

Seals:

The actual operating conditions should be checked by the
user to ensure that the element, housing and all seals are
compatible with the fluid and application, and are within local
safety codes. Please contact Pall or an approved distributor if
further information is required.

2 Receipt of equipment

The filter housing, and any optional equipment, may be packed
if requested by the customer. Unpack carefully and ensure
optional items are not mislaid in packaging to be discarded.

3 General sources of information

3.1 For dimensions, operating parameters, assembly/
element part number, ordering information, notes,
performance data and specifications refer to
M&EG410EN

3.2 Where under reasonably foreseeable conditions,
including external fires, the allowable limits could be
exceeded, suitable protective devices must be installed
by the customer within the connecting fluid system.

4 Installation of housing

4.1 The filter can be installed in any attitude, but for ease of
servicing, it is recommended that it be installed vertically
with the filter bowl pointing downwards.

4.2 The minimum clearance required for element removal is
150 mm (6”) for all lengths.

4.3 Threaded differential pressure devices, when fitted,
must be torque tightened up to 38 ft/lb or 54 Nm.
Visual indicators should be clearly visible when
assembly is installed.

NOTE: The G410 head is supplied, if selected, with one or
two machined differential pressure warning ports fitted with a
plastic shipping plug.

CAUTION:
Never operate the filter unless the warning device port
is sealed.

4.4 Mount the filter assembly in position using four 3/8”-16­UNC 2B (‘A’ ports) or M10 x 1.5 (‘C’ ports) bolts in the
holes on the head mounting pads. Torque bolts to 9-19
ft/lb or 12-26 Nm.

4.5 Use a check valve downstream of the filter if there is a
possibility of reverse flow.

4.6 Install the filter housing using additional piping/valving
to allow complete filter assembly bypass if filter
maintenance is required without system shutdown.
This series is not available in a duplex or service
bypass configuration.

CAUTION:
Reverse flow through filter element will cause damage.

NOTE: Piping supports should be provided as close as is
practicable to the port connections in order to minimize
external loads. This filter assembly must not be electronically
isolated from the user’s earthing system. This filter assembly
must be earthed by connecting the user’s earthing system to
one of the inlet/outlet connections.

WARNING:
USE FITTINGS OR ADAPTORS COMPATIBLE WITH
SPECIFIED PORTS SUPPLIED: USE OF INCORRECT
FITTINGS OR ADAPTORS CAN CAUSE FILTER
HOUSING OR MANIFOLD FAILURE RESULTING
IN LOSS OF PRESSURE AND POSSIBLE SYSTEM
FAILURE OR PERSONAL INJURY.

4.7 Connect lines or hoses to housing inlet and outlet ports.

The Inlet Port is always on the opposite side to the Indicator
Port or Pad. See page 5 for details.
Note: Painting of the filter housing is optional. The coating
on the filter housing is a suitable painting base. Cover the
differential pressure warning device and nameplate if painting
of the housing takes place.

4.8 Bleed filters. Open plug at top of filter (if fitted), one and
a half turns. Jog filter and fill filter until all air bleeds
through, then tighten the plug. Pressurize system fully

CAUTION:
Failure to bleed the filter housing adequately will
increase the dissolved air content of the system fluid
which will shorten fluid life and may cause other
problems in the system.

2

and check for leaks. If leaks occur, refer to paragraph 5.2.