Pahlen 14983311, PVP11, PVP10, 14983314, PVP13 User Manual

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PVP
Copyright © 2017 Pahlén AB, Box 728, SE-194 27 Upplands Väsby, Sweden
Tel. +46 8 594 110 50, Fax +46 8 590 868 80, e-mail: info@pahlen.se, www.pahlen.com
Manual
MA20-14 rev.2
Swedish design
and manufacture
User manual
Page 2
Content
Product description .................................................. 3
Key functions .......................................................... 3
Technical parameters ............................................. 3
Safety .............................................................................. 4
Transporting ............................................................ 4
Dimensions ................................................................... 5
Installation ................................................................... 5
Placing ..................................................................... 5
Pipe installation ...................................................... 6
Electric installation ................................................. 6
Before connecting power supply ......................... 6
Wiring diagram ....................................................... 6
Operation ....................................................................... 7
Display ..................................................................... 7
When the heat pump is commissioned .............. 7
Setting the desired water temperature ............... 7
Controlling and adjusting the water ow ............ 7
Mode selection ....................................................... 7
Extra defrosting ...................................................... 8
Maintenance ................................................................. 8
Winter storage ........................................................ 8
Troubleshooting ......................................................... 9
Error codes .............................................................10
ENGLISH
Product warranty terms
The product and its components must be transported, stored, installed and used according to this manual regulations.
Repair should be done by the qualied personnel, and only original parts may be used.
Warranty will be void if the above conditions are breached.
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Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
It is important that this manual is read carefully by both the installers and users to ensure the heat pump’s function and lifetime. Pahlén AB is not responsible for any damage due to improper installation, mishandling or improper maintenance.
Product description
Pahlén heat pump Aqua PVP is intended for heating the swimming pools or whirlpools. It is intended for operation at air temperatures between -7°C and + 43°C to obtain 18-35°C of the pool temperature (maximum power is achieved at the air temperatures between +15°C and +25°C).
Heat pump efciency is inuenced among other things by water, air and pool temperatures. On cold days and nights,
the operating time required to obtain the desired temperature in the pool becomes longer than on hot days . For economy reasons it is better to cover the pool when not in use, especially at nights. Approximately 60-70% of the heat is lost through the pool water surface. Covering the pool therefore reduces the heat pump operating time. By-pass-kit (item no. 14950181 for c-c 340 mm and 390 mm, 14950182 for c-c 620 mm) is a Pahlen accessory containing all
connections required for proper installation, and allows to easily adjust the optimal water ow through the heat pump.
Key functions
This heat pump is equipped with safety functions that automatically stop the operation in order to protect the heat pump. The display shows the current pool temperature, or an error code if an error occurs.
Flow switch
The ow switch is turned on when a sufcient ow of pool water ows through the heat pump’s titanium heat exchanger . At low ow or no ow, the heat pump shuts off, and the display shows “E3” error code. When the ow returns to normal, the heat pump restarts automatically.
High and low pressure guard
Protects compressors. The pressure switch can detect the refrigerant circuit pressure at high pressure/ low pressure sides and turn off the heat pump at too high/low pressures.
If the pressure switch detects a too high pressure, the display shows “E1” error code. If the pressure switch detects a too low pressure, the display shows “E2” error code. When the pressure returns to normal, the heat pump restarts automatically.
Low outdoor temperatures
The heat pump automatically shuts off if the outside temperature is too low for the pump to produce heat.
The display shows “Eb” error code. Heat pump restarts automatically when the outdoor temperature becomes too high.
The exact temperature for disconnection varies depending on the current weather (and the amount of sunlight), and activates the temperature sensor positioned on the heat pump back side.
Restart delay
Heat pump has a 3-minute restart delay (to prevent the compressor thermal overloading caused by the refrigerant pressure being not balanced, which can occur at short starts and stops).
Operating mode
Heat pump has two different operating settings: “Smart” and “ Silence”. They have different advantages in different situations.
Smart:
The operation is automatically adapted to the air and water temperatures in order to quickly heat the pool to the desired temperature. Recommended during the heating phase:
Silence:
Heating capacity between 25 and 80%, noise level 3% lower than in the “Smart” operating mode.
Recommended at night or when the pool has the required temperature, and the ambient temperature is at least 15°C .
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4
Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Technical parameters
PVP10
Item no. 14983311
PVP11
Item no. 14983314
PVP13
Item no. 14983315
PVP17
Item no. 14983316
PVP28
Item no. 14983318
Heat power
in “Smart” operation mode
A 2.4–9.8kW* 2.8–11.3kW* 3.4–13.3kW* 4.4–17.3kW* 7.0–27.5kW*
B 1.7–6.5kW* 1.9–7.3kW* 2.3–9.4kW* 2.8–11.4kW* 4.5–18.0kW*
Heat power
in “Silence” operation mode
A 2.4–7.8kW* 2.8–9.0kW* 3.4–10.4kW* 4.4–13.8kW* 7.0–21.7kW*
B 1.7–5.1kW* 1.9–5.8kW* 2.3–7.4kW* 2.8–8.8kW* 4.5–14.5kW*
C.O.P.
in “Smart” operation mode
A 6.4–15.0* 6.5–15.1* 6.4–15.0* 6.3–15.2* 6.2–15.2*
B 4.4–7.6* 4.5–7.7* 4.4–7.6* 4.3–7.8* 4.3–7.8*
C.O.P.
in “Silence” operation mode
A 7.4–15.0* 7.5–15.1* 7.4–15.0* 7.3–15.2* 7.2–15.2*
В 5.1–7.6* 5.2–7.7* 5.1–7.6* 5.2–7.8* 5.0–7.8*
Rated power 0.2–1.4kW 0.22–1.6kW 0.25–2.1kW 0.33–2.6kW 0.58–4.0kW
Rated operation current 0.86–6.4A 0.95–7.4A 1.1–9.1A 1.4–10.9A 0.8–5.8A
Electric connections 230V/1-phase/50Hz 400V/3-phase 50Hz
Recommended water ow 3–4m³/h 4–6m³/h 5–7m³/h 6.5–8.5m³/h 10–12m³/h
Pipeline water in and out Ø50mm
Weight 49 kg 50 kg 52 kg 63 kg 90 kg
Refrigerant R410A
Refrigerant quantity 0.85 kg 1.0 kg 1.1 kg 1.25 kg 2.6 kg
Recommended pool volume 20–40m³ 25–50m³ 30–60m³ 40–75m³ 60–120m³
A (Ambient conditions А) = Air +26°С, Water +26°С, Humidity 80%. B (Ambient conditions В) = Air +15°С, Water +26°С, Humidity 70%.
* Data is provided for optimal conditions.
Note!
We reserve the right to change the specications without prior notice.
Please note that the heat pump funkctions and parameters vary depending on the circumstances. See the rating plate on the pump for details.
Safety
Make sure that the main power switch is located out of reach of children.
Never remove the protection in front of the fan.
Never put your hands in the air outlet.
Turn off the heat pump during lightning storms in order to prevent damage.
Do not place near the heat pump any objects that can block airow.
Never use/store ammable gaseous or liquid substances (e.g. paint thinner, paint, fuel ) near the heat pump.
Never attempt to repair the heat pump. In case of an unusual noise, smell, smoke or electric faults - immediately switch off the
machine power and contact your installer.
If the pump has not been used for a long time: switch the power off and drain the heat pump from water. Cover it.
Transporting
Transport the heat pump standing safely in its original packaging. The heat pump should NOT be lifted with pipe connections since the titanium heat exchanger inside the heat pump can be dam­aged. Pahlén is not responsible for any damage caused by improper handling.
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5
300
800
300300
3
0
0
F
C
B
H
A
D
E
G
3
0
0
-
4
0
0
2500
Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Dimensions
A B C D E F G H
Item no. 14983311 Heat pump PVP10 315 590 312 340 961 340 74 658
Item no. 14983314 Heat pump PVP11 315 590 312 340 961 340 74 658
Item no. 14983315 Heat pump PVP13 315 590 312 340 961 340 74 658
Item no. 14983316 Heat pump PVP17 395 590 392 420 961 390 74 658
Item no. 14983318 Heat pump PVP28 395 590 392 420 1092 620 74 958
Installation
Water ow through the heat pump is driven by the external pool circulation pump. The recommended water ow is shown in the technical specication.
Placing
Placing of the heat pump is very important and can affect its performance and maintenance options.
Consider the following factors:
Heat pump must be installed outdoors in a well-ventilated place in order to avoid cold air recirculation.
It requires at least 300 mm clearance from the walls, shrubbery or the like around the heat pump in order not to block air intake. Note also that the pump requires at least 2500 mm space in front of it in order to prevent air recirculation. We do NOT recommend placing the pump under the eaves, wooden decks or porches, since this may cause cool air recirculation that can greatly affect performance.
Consider that it should be easy to access around the heat pump at installation (plumbing and electric works), and that enough
space is also available for future maintenance .
The total length of pipe between the heat pump and the pool should not exceed 10 meters. Heat pump must ALWAYS be
connected with a xed tube.
It should be placed on a rm, level surface, on a 300-400 mm high concrete base or a tripod that can handle its weight.
Fix the heat pump frame/feet with M10 bolts.
Heat pump should never be placed near any source of explosive or corrosive substances.
In order to protect the heat pump in exposed locations, prevent sand or air with high salt content (since this can cause clogs,
damage or corrosion to the pump), you can plant shrubs or put up fences for protection, but at a good distance from the heat pump.
When the heat pump is working, condensation water is formed in the bottom. Make sure that the supplied drainage hose for
water drainage has been installed.
Required free space = min. measured in mm
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Installation Heatpump PHP 2016
IN
OUT
R
1
3
7
8
9
10
2
6
99
9
9
9
11
5
4
5
L
GREEN / YELLOW
BLUE
BROWN
P2P1NL
N
BLUE
GREY
BLACK
TN
S
R
GREEN / YELLOW
BEIGE
T
N
R
S
Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
1. Skimmer
2. Main drain
3. Inlet
4. JetSwim
5. Light
6. Circulation pump
7. Filter
8. Heat pump
9. Check valve
10. Drain
11. Drain
Pipe installation
Heat pump must always be connected with a xed PVC pipe Ø50 or a bypass kit (recommended by Pahlén ).
The pipes may need to be relieved, so that the connections do not have too much burden (breakout force can damage the heat exchanger). Any tightening of the coupled connections to the heat pump should be made by hand (tools can damage connections). To protect the heat pump from dirt and snow it is optimal to place it on a base or stand above the ground level.
NOTE! The pipe length between the pump and the pool should not be more than 10 meters.
Install the supplied drain connection down through the holes in the heat pump’s base. Connect it to the following drainage hose and make sure that wastewater and condensate are drained from the heat pump.
Electric installation
Electric installations must be performed by a qualied electrician in accordance with applicable regulations.
Installation must be preceded by installation of a residual current device and maintenance switch. Never start the pump until all wiring and re-checking are performed.
PVP10 PVP11 PVP13 PVP17 PVP28
Maintenance switch Rated current 11A 12A 13A 16A 9A RCD Leakage current 30mA 30mA 30mA 30mA 30mA
Маx.ström 9A 10A 11 A 13.5A 7A
Fuse 13A 13A 13A 16A 10A Power cable 3x2,5 mm² 3x2,5 mm² 3x2,5 mm² 3x2,5 mm² 5x2,5 mm²
NOTE! The above data applies to the electric cable ≤ 10 m. If the cable is longer than 10 meters the cable section must be
prolonged.
Before connecting power supply
Check that installation and pipe connections are like on the diagram.
Check that electrical wires are connected according to the diagram.
Check earth connection carefully.
Check that the pump air inlet and outlet are not blocked.
Wiring diagram
Mainte­nance switch
Earth
Fuse
Distribution box
Power cord
Earth fault relay
Connection in the heat pump
220-240V 1-phase/50Hz
Option
P1: not used
P2: not used
GREEN/YELLOW
BLUE
BROWN
Mainte­nance switch
Earth
Fuse
Distribution box
Power cord
Earth fault relay
Connection in the heat pump
400V 3-phase/50Hz
GREEN/YELLOW
BLUE
BLACK
GREY
BEIGE
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22
Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Operation
If a power failure occurs during operation, the heat pump restarts automatically when the power is restored.
Display
When the heat pump is turned on, the display indicates the pool temperature or a possible error code.
Putting heat pump into operation
Note! Pool system CIRCULATION PUMP should always BE STARTED BEFORE THE HEAT PUMP.
Do the following:
1. Check that the heat pump and pipe connections are installed according to the pipe laying diagram.
2. Check the installation against the wiring diagram and that grounding is correct.
3. Check that the heat pump operating switch is turned off.
4. Start the pool system circulation pump.
5. Check that there are no water leaks in the system.
6. Check that the pump air inlet and outlet are not blocked.
7. Turn on the operating switch for the heat pump and check that the heat pump control panel lights up (current pool temperature is shown in the display window).
8. Start the heat pump by pressing the On/Off button on the heat pump control panel (Lamp 1 lights). At the pump start, time delay activates in order to protect the heat pump: in 3 minutes the heat pump fan activates, and in 30 seconds the compressor starts working (Lamp 2 lights).
9. Check the heat pump temperature setting / Set the appropriate temperature, see below.
10. Check that no unusual noises are coming from the heat pump when it is in operation.
Setting the desired water temperature
Setting the water temperature can be done regardless of whether the heat pump is operating or not.
Press ▲ or ▼ to set the required temperature. In order to check the settings, press ▲ or ▼. The desired temperature is displayed as a blinking light.
After the required pool temperature is obtained, the heat pump will adjust it once an hour. Heating will start again after the controls detect that the temperature has fallen by 1°C (below the set value)
Controlling and adjusting the water ow
Adjust to the recommended water ow through the heat pump by means of valves in the bypass kit 14950181 or another pipe
laying pattern.
Let the heat pump run for at least for 5 minutes.
Hold the MODE button for 10 seconds. Check parameters C0 ( = incoming water temperature ), resp. C1 (= outgoing water).
Shifting of the parameters is done with the arrow keys. The difference for optimal efciency should be between 1– 3°C. Open the bypass valve in order to increase the difference or the throttle valve to reduce the difference. Leave the parameters menu by the On/Off button or wait a while, since the pump returns to a normal view automatically.
Mode selection
Heat pump always starts in a “Smart” mode indicated by the “Smart” lamp. Press the “Mode” button to change the operation mode. The current operating mode is indicated by a lighting lamp in the “Start” or “Silent” mode.
Button:
On / Off
(operation / stand-by)
Lamp 1: indicates that the heat pump is turned on Steady = heating mode Flashing light = defrosting mode
Buttons for setting the desired water temperature:
Increase temperature Reduce temperature
Lamp 2: indicates that the heat pump is working
Display
Button
select operation mode
(Smart or Silence)
Indicator* Defrosting
* only on some models
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Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Extra avfrostning
If defrosting is effected automatically not sufcient to do away with excessive ice on the heat pump back side extra defrosting
option can be enabled. Before activating extra defrosting, make sure that the compressor has been in operation for at least 10 minutes.
Enable extra defrosting by simultaneously pressing the buttons “Mode” and ▼ for 5 seconds.
The defrosting in progress (automatic or extra) is indicated either by a small red dash lights on the display to the left of the temperature indication or by lamp 1 blinking.
NOTE! Interval between extra defrostings must be more than 30 minutes.
Maintenance
NOTE! Always turn off the power supply to the pump before cleaning , inspection and repair.
Service maintenance should be done once a year. Check that no unusual noises are coming from the heat pump when it is in operation. Regularly check the bolts, cables and connections. Turn off the heat pump during a thunderstorm. Clean the heat pump’s intake from any leaves, pine needles and other dirt that can obstruct circulation. Clean the exterior heat pump with household detergents or clean water, NEVER use gasoline, thinners or similar liquids.
Winter storage
Product warranty does not cover frozen heat exchangers.
For the winter season, or if the unit has not been used for a long time, the electricity should be shut off and the heat exchanger drained of all water. Close the valves and drain the heat exchanger by loosening the lower pipe connection. If associated bypass kit and/or plastic valves are used, they must be fully opened to avoid frost damage. Cover the heat pump, when it is not running, with the supplied protection in order to protect it from dust and dirt.
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Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Troubleshooting
NOTE! Always turn off the power supply to the pump before its inspection and repair .
Never attempt to repair the heat pump. In case of an unusual noise, smell, smoke or electric faults - immediately switch off the machine power and contact your installer.
Description Possible cause Action
Hot steam or water coming from the heat pump
Fan automatically stops when defrosting, and condensation water is drained from the heat pump.
Nothing wrong.
Clicking sound The valve that switches between heating
and defrosting modes can make this sound when it turns on and off.
Nothing wrong.
During operation or when the air conditioner just stopped, sounds can be made by the refrigerant circulating in the heat pump.
Nothing wrong.
Sounds can occur during the temperature changes in the heat exchanger.
Nothing wrong.
Heat pump will not start After the set pool temperature is obtained,
heat pump stops and begins to check the temperature every 60 minutes.
Nothing wrong. It will start again when the controls detect a temperature drop by 1° C. Restarting can be done manually by
pressing the On/Off button. Heat pump then starts
working after appr. 3 minutes.
Power failure. Check the circuit. Wait until power is restored.
The operating switch may be off. Check it.Turn on the power.
Fuses have tripped. Check the circuit. Replace the fuse.
Some security device stopped the pump. Check if any error code appears on the display.
Heat pump is running but does not provide enough heat
Air intake or outtake can be blocked. Check and clean
Evaporator is blocked Check the circuit. Action.
Restart delay is 3 minutes. Wait.
Display is normal but there is no operation.
Set the required water temperature as obtained.
Set the required higer temperature.
Restart delay is 3 minutes. Wait.
Fuse or earth fault relay trigger on at a number of occasions
Immediately turn off the heat pump, switch off the power and contact your installer.
If the above measures do not correct the problem contact your installer.
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Heat pump PVP Inverter
MA20-14E rev 1
ENGLISH
Error codes
Error code
Error description Action
E1 Protection from high gas pressure. Contact your installer.
E2 Protection from low gas pressure. Contact your installer.
E3 Too low or no water ow. 1. Check that the circulation pump is in operation.
2. Check that the direction of water ow through the machine is according to the specication.
3. Check that the water ow through the machine goes at
recommended speed.
4. Contact your installer.
E4 Power failure (only PVP28) 1. Check that all fuses are intact.
2. Contact your installer.
E5 Abnormal voltage to the heat pump. Contact your installer.
E6 For a large temperature difference between the inlet
and outlet temperatures (nothing wrong).
Insufcient water ow.
1. Check that the water ows through the machine in the
recommended direction.
2. Check that the circulation pump is in operation.
3. Kontakta installatören.
E7 For the low temperature of the outgoing water. Contact your installer.
E8 For high temperature of hot gas from the compressor. Contact your installer.
EA Superheated evaporator. Contact your installer.
Eb Nothing wrong. Outdoor temperature is too low or too
high.
Wait until the outdoor temperature returns into the heat pump’s operation range (-7 to +43°C).
Ed Antifreeze warning. Contact your installer.
P0 Control panel communication error. Contact your installer.
P1 Temperature sensor for ingoing pool water. Contact your installer.
P2 Temperature sensor for outgoing pool water. Contact your installer.
P3 Temperature sensor for hot gas from the compressor. Contact your installer.
P4 Temperature sensor for titanium heat exchanger. Contact your installer.
P5 Temperature sensor for gas suction pipe. Contact your installer.
P6 Temperature sensor for the evaporator. Contact your installer.
P7 Temperature sensor for air temperature. Contact your installer.
P8 Temperature sensor for cooling plate (inverter mo-
dule).
Contact your installer.
P9 High current sensor (amps). Contact your installer.
PA Memory for restart delay. Contact your installer.
F1 Compressor driver (inverter module). Contact your installer.
F2 PFC module. Contact your installer.
F3 Compressor start. Contact your installer.
F4 Compressor operation. Contact your installer.
F5 Compressor module overcurrent. Contact your installer.
F6 Compressor module thermal protection. Contact your installer.
F7 Overcurrent protection. Contact your installer.
F8 Cooling plate for inverter module is overheated. Contact your installer.
F9 Fan motor fault. Contact your installer.
Fb Condenser without power/voltage. Contact your installer.
This information is required when contacting the installer or Pahlén AB:
Heat pump model Serial number Installation date Installer Phone number
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