Pacific Steamex TRIUMPH 870, TRIUMPH 1190, TRIUMPH MX-21 Maintenance Manual

TRIUMPH
870, 1190 & MX-21
SELF-CONTAINED
CARPET EXTRACTORS
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
READ THIS BOOK
This operator’s book has important information for the use and safe operation of this machine. Read this book care­fully before starting the machine. Keep this book and tell all operators to read the book. If you do not follow the instructions, you can cause an injury or damage equipment, furniture or buildings.
For new books write to: Pacific Steamex, Inc.
2259 S. Sheridan Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.
The contents of this manual are based on the latest product information available at the time of publication. Pacific Steamex reserves the right to make changes or improve­ments to its machines without notice.
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORT ANT INFORMATION:
MODEL_______________________________
SERIAL NUMBER_______________________
P ART NUMBER ________________________
DA TE PURCHASED _____________________
INTRODUCTION
The Pacific Steamex TRIUMPH Machine is a fully self-contained, portable carpet extractor system and is intended for commercial use. A wand with external vacuum and solution hoses are not necessary with your TRIUMPH machine, but available.
The TRIUMPH 870/1 190/MX-21 has a 100 psi solution pump and a four (4) jet spraying system located on the bottom side of the machine to apply solution to the carpet.
A rotating brush (16” on the 870/1190; 21” on the MX-21) is driven by a cogged belt system at approximately 1200 RPM’ s. This brush provides a very aggressive agitation of the solution into the carpet fibers to loosen ground-in dirt. The chevron pattern of the brush bristles channels the dirty water to the center of the aluminum vacuum head for better extraction.
The heavy duty three-stage vacuum motor on the TRIUMPH 1190 & MX-21 is capable of 137 inches of water lift; while the TRIUMPH 870’s two-stage vacuum motor creates 1 17 inches of water lift. Your TRIUMPH machine extracts virtually all of the dirty solution from the carpet fibers, which dramatically reduces drying time.
The TRIUMPH 870/1190/MX-21 machines are very “user friendly” machines. All controls are located at the top of the handle grips, literally at your fingertips. The recovery tank drain valve is located high enough for the recovered solution to be drained into a five (5) gallon bucket or bathroom toilet.
TRIUMPH 870/1190/MX-21 machines are balanced on large 10 diameter wheels for ease of operation and transporting. The machines can be rotated 360° with relative ease, even when filled with solution.
The location of the wheel axle and the large diameter wheels allows for easy transporting up and down steps when empty . It is not recommended these machines be transported up or down steps while containing any liquid in either the solution or recovery tanks.
Grounding Instructions
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equip­ment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accor­dance with all local codes and ordinances.
W ARNING - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electri­cian. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 14/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replace­ment parts.
NOTE: Do not use adapters shown in figures B & C in Canada
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IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must have training in the operation of this machine before using it.
2. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials.
3. Do not operate this machine unless it is completely assembled.
4 . Do not use this unit for dry pick-up of dust or debris; Do not pick up anything that is burning or smoking, such as cigarettes,
matches or hot ashes.
5. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or mainte­nance to this machine.
6. To prevent injury, always remove the electrical plug from the electrical outlet before leaving the machine.
7. Maintenance and repairs must be done by authorized personnel only.
8. Do not immerse. T o reduce the risk of electrical shock, use only on carpet moistened by the cleaning process. Protect the machine from rain. Keep the machine in a dry building. Always clean the machine with a clean dry cloth.
9. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
10. T o prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Keep cord away from heated surfaces.
11. Make sure all switches are turned off before plugging or unplugging it power cord into/from a wall receptacle.
12. Do not use water that is hotter than 60°C (140°F).
13. To prevent damage to the solution system components do not store in freezing temperatures without proper maintenance.
14. Do not allow to be used as a toy. Close attention is necessary when used near children.
15. Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
16. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
17. Do not handle the plug or machine with wet hands.
18. Do not put any object into openings. Do not use with any opening blocked. Keep free of dust, lint, hair and anything that may reduce the airflow.
19. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
20. Use extra care when cleaning on stairs.
SAVE THESE INSTRUCTIONS
PREP ARA TION AND TRANSPORT A TION
PRESTAR T-UP CHECKS
TRIUMPH models 870/1190/MX-21 are very simple and easy to operate. Very little maintenance and service are required to keep your machine in top operating condition.
The following procedures are recommended to maintain the high level of performance expected from your machine. They are also intended to identify potential safety hazards and problems which could reduce the service life of the machine.
READ BEFORE TRANSPORTING OR OPERA TING YOUR MACHINE:
1 . Check power cord, plug and strain relief for worn or
damaged insulation. Repair or replace if necessary.
2 . Make sure the drain valve is closed (T-Handle pushed
down). If the valve is left open, the vacuum is dramati­cally reduced and any recovered solution will drain out.
3. The knob for the spool valve is located on the lower back panel of the machine. During normal operation as a self­contained extractor this knob is turned toward “ma-
chine” (horizontal position). It should be turned to the “tool” position (vertical) when a wand or other tool is
being used.1.
6. Check the inlet strainer for damage or debris. It is
located at the bottom of the fresh water tank. Holes in the screen can allow contaminants to enter the pump resulting in costly repairs. A clogged strainer will re­duce pump performance and may cause permanent dam­age.
7 . Remove the clear dome on top of the recovery tank.
a) Inspect for damage to the dome and gasket.
Dirt or debris on the gasket or sealing surface of the tank can cause a vacuum leak and re­duce vacuum performance.
b) The intake filter screen at the vacuum hose
connection should be clean of debris and checked periodically for any damage, replace if necessary.
c) Ensure that the deflector shield and intake
filter are in their proper positions to prevent recovered water from entering the vacuum motor (blower).
Return the cover to its original position with the front lip seated under the retaining bracket.
2 . Lock the brush chassis in the up position for storage or
transport. This is done by pulling up on the lift-handle at the front of the machine, then resting the round lift stop behind the bracket.
3 . Inspect the vacuum head and brush by tilting the ma-
chine backwards, allowing it to balance on the wheels and drain valve spout.
a ) Vacuum Head: Check for any damage. Burrs on the
contact surface may snag carpet fibers. Gouges, scratches and chipped areas can reduce vacuum performance.
b) Brush: Inspect for damaged or missing bristles,
replace if necessary.
Return the machine to the upright position.
YOUR MACHINE IS NOW READY FOR OPERA TION.
TRANSPORTING
The TRIUMPH is equipped with large diameter (10) wheels for balance and ease of transporting. It is designed to be tilted back on the wheels and pushed or pulled. The brush
chassis should be locked in the up position any time the machine is in storage or being transported.
The large diameter of the wheels permits you to pull the machine up stairs in the same manner you would use a hand truck. Never go up or down stairs with recovered water or solution in the tanks. Always empty the machine com­pletely before transporting up or down stairs or in a vehicle.
When empty, the machine may be laid down on the side for transporting without damaging any of its components.
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OPERA TING PROCEDURES
The TRIUMPH 870/1190/MX-21 machines are the most “user friendly” self-contained extractors available. The following procedures are intended to describe and detail proper op­eration of your machine. Failure to follow these recommended procedures can reduce the machine’s performance and may result in damage to the machine.
1. Vacuum the area to be cleaned. Y our machine will do a more thorough job if the loose dirt and debris are re­moved before the extraction process begins.
2. Fill the fresh water tank (lower tank) with water and Heavy Duty Carpet Extraction chemical. Hot water is recommended, but not required. Do not use water hot-
ter than 60°C (140°F). Mix in chemicals according to the chemical manufacturer’s recommendations. For best results use Steamex Heavy Duty Carpet Cleaner.
3. Use of an extension cord is not recommended. How­ever, if one is necessary, use only a 14 gauge or larger cord. Smaller or inferior cords are dangerous and may cause damage to your machine.
4. After the machine is filled with solution, connect the power cord plug to a 115 volt grounded wall socket. See Grounding Instructions.
5. Lower the floating brush chassis using the lift handle located in the front of the machine. Lift the handle off the lift stop bracket and lower until the brush contacts the floor. Remember to always raise and lock the brush chassis for storage and transport.
6. Turn the spool valve knob (located on the back of the machine) to the:
8. Pull backward during operation. DO NOT A TTEMPT
TO OPERA TE IN A FOR WARD DIRECTION. Posi­tion yourself behind the machine, grasp the handle and gently lift up on the actuator bar. Lifting the ac- tuator bar activates the brush drive motor and the pump. Walk slowly backward to perform the cleaning pro­cess.
9. Release the actuator bar approximately 6 inches be- fore completing each pass. The spray jets are located behind the vacuum head making it necessary to pull the machine a few inches further to pick up the last amount of solution dispensed onto the carpet.
10. Tilt the machine back on the rear wheels and walk forward to position the machine along side the previ­ous pass (slightly overlapping).
11. As dirty solution is recovered, some foaming may be noted. Excessive foaming can be counteracted with liquid defoamer applied according to the chemical manufacturing directions. Do not allow foam to rise into or near the dome. Use defoamer or empty and flush the recovery tank.
12. To drain the recovery tank, place an empty bucket under the drain valve located on back of the machine. To open the drain valve pull the T-Handle up. Close the drain when the bucket is full or the recovery tank is empty. Dispose of the recovered water properly.
13. If streaking occurs after a period of operating time, this means the solution (fresh water) tank is near empty . Streaking is eliminated by adding more water and chemical solution to the tank.
a) “Machine” (horizontal) position for routine carpet
extraction as a self-contained unit, or
b) Turn it in the “Tool” (vertical) position when us-
ing a wand or tool.
7 . The switch panel is located on top of the handle and
contains the following:
a) Turn the vacuum switch on to start the vacuum
motor.
b) Accessory only pump switch: Do not turn on the
accessory pump switch unless the spool valve knob is turned to the tool position.
14. To drain the solution tank, attach the small drain or “pump out” hose to the accessory quick connect on the back of the machine. Turn the spool valve knob to the “tool” position. Place the open end of the hose into a bucket and turn on the accessory pump switch. When empty, turn off the pump switch and remove the hose from the quick connect. Also return the spool valve knob to the “machine” position.
15. After each use clean the dome, intake filter and gas- ket. Do not reinstall the dome until the next use, this will allow the recovery tank to dry out.
16. Raise the brush chassis for storage.
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SERVICING
TRIUMPH self-contained extractors are designed and manufactured to provide years of trouble free service with a minimum of maintenance and service. The following recommendations are intended to assist the operator and Service T echnician in perform­ing routine maintenance.
Failure to follow these recommendations can result in damage to your machine and diminished performance.
Warning: Always unplug your machine befor e performing any service. Severe personal injury could result if the electrical power is not disconnected.
1 . Always follow through with the recommended prestart-
up checks found in the Preparation and Transportation section of this manual.
2. Store your machine in a dry, protected area with the brush chassis raised and locked in place. Do not ex­pose this machine to rain, standing water or freezing temperatures.
3. We recommend a good, thorough cleaning after each use. Clean the dome top, intake filter screen and recov­ery tank with fresh, clean water. Flush the fresh water tank and strainer periodically with clean water.
AN AUTHORIZED SERVICE CENTER SHOULD PERFORM THE FOLLOWING PROCEDURES
1. Drive Belt Adjustment and/or Replacement: The
cogged drive belt system rarely needs tightening, so if it becomes loose from wear, it is time to replace it. Fol­low this procedure:
4. After continuous or repeated use, the jet tips and strainer/check valves will need cleaning. Unplug the cord and empty the recovery and solution tanks. Tilt the machine backward allowing it to balance on the wheels and drain valve. Remove the jet caps shown in the brush chassis illustration and clean with white vin­egar and a soft bristle brush. Remove the jet tip and strainer/check valve and soak it in vinegar until visible deposits are dissolved, then scrub with a soft bristle brush.
Jet tips and strainer/check valves should be replaced once a year because they tend to erode under extended use. This can cause overuse of solution and possible streaking.
2. Pump Replacement:
a) Remove the lift stop handle as described in the
“Belt Drive” procedure (#1a).
a) Remove the two screws that attach the hanger
bracket to the brush shroud. Then remove the thru-bolt from the brush chassis and lift handle. Remove the lift handle and lift stop.
b) Tilt the machine backward allowing it to balance
on the wheels and drain valve. The brush chassis will remain on the floor exposing the brush drive belt and motor.
c) Loosen the two motor bracket mounting bracket
mounting bolts with a 7/16 wrench. DO NOT RE­MOVE THE BOL TS UNLESS YOU ARE REPLAC­ING THE MOTOR. Slide the motor away from the brush to tighten the belt or toward the brush for removal.
Unlike a “V” type belt, the cogged belt is run with basically zero deflection. To test the belt tension, hold the belt be­tween your thumb and forefinger and twist to the side. It
should turn approximately 90° with little effort. If it twists more than 90°, retighten the belt.
b) Tilt the machine backward as described in the “Belt
Drive” procedure (#1b)
c) Disconnect black wire (#2) and the white wire from
the bridge rectifier (part #A130172). Also discon­nect the ground wire (this will need to be respliced and reconnected to the ground wire on the brush motor when reassembling). Reference the electri­cal schematic.
d) Remove the two hoses from the pump. It is now
fully exposed for replacement.
e) When reassembling after any repairs, make certain
that all wire connections are properly plugged in and secure.
f) Make all solution hose connections secure.
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3. Vacuum Blower Replacement:
a) Remove the dome top and carefully turn the ma-
chine upside down.
b) Remove the two hex bolts at the base of the black
panel on the back of machine.
g) Then remove the three (3) bolts that hold the bracket for
the blower. Remove the bracket.
h) Release the blower from the bracket by removing the
three bolts which hold them together.
i ) The blower can now be removed.
c) Remove the wheels in order to get at the hex bolts
in step (d). Shoulder bolts hold the wheels on.
d) Then remove the six hex head bolts on both sides
of blower chassis.
e) Disconnect the two power leads and the ground
wire coming through the back of the machine to the blower.
f) Tip the blower and brush chassis away from the
machine and carefully feed the vacuum hose down through the back of the machine.
WIRING DIAGRAM
j ) When reassembling after any repairs, make certain that
all wire connections are properly plugged in and se­cure.
k) Avoid abrasive contact with sharp edges on the metal
parts as injury can result.
l) Make sure all vacuum hose connections are secure.
Additional service information is available from your local Pacific Steamex Distributor or through our Techni­cal Service Department.
7
T ANK & BLOWER
8
T ANK & BLOWER
870, 1190 & MX-21
9
W A TER CARR YING AND BRUSH CHASSIS
10
W A TER CARR YING AND BRUSH CHASSIS
870, 1190 & MX-21
11
W ARRANTY POLICY
P ACIFIC STEAMEX INC. LIMITED W ARRANTY
The Pacific Steamex Inc. Triumph Carpet Extractor has been manufactured, tested and inspected in accordance with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:
Five (5) years parts, One (1) year labor – Polyethylene components. One (1) year parts and labor – All other components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific Steamex Inc. Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number
908052 209750
S962P
A13013
3723 3689
3801 210901 210906 210904
3685
S626P S280P
F920W
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return part s including motors, pumps, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If
unable to locate the Dealer, you may contact Pacific Steamex Inc. at the address listed herein for the location of the nearest Pacific Steamex Inc. repair center or agent or for other instructions pertaining to your warranty difficulty.
Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or cost to the user.
Only Pacific Steamex Inc. or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so
at their own risk.
Part Name Cord Assembly Wheel Jet Tip Jet Tip Belt Brush Brush Carbon Brush Carbon Brush Carbon Brush Intake Filter Strainer Strainer/Check V alve Pump Out Hose
This warranty limits Pacific Steamex Inc. liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Pacific Steamex Inc. machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
06/01 215601
PACIFIC STEAMEX, INC.
2259 S. SHERIDAN
MUSKEGON, MICHIGAN 49442-6252
1-800-968-1332
FAX 1-800-863-9536
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