Pacific Gas Specialties Corp S27r, S36r, S27, S36 Owner's Manual

OWNERS MANUAL

LEGACY SERIES GRILLS

PACIFICA SERIES (S36&S36R) Assembly, Operating
NEWPORT SERIES (S27&S27R)

LP OR NATURAL GAS Revised January 1, 2005
PORTABLE OR MASONRY

& Maintenance Instructions

WARNING: Read this Owner’s Manual carefully and be sure your grill has been properly

assembled, installed and maintained. Failure to follow these instructions could result in serious
bodily injury and/or property damage. This grill is intended for outdoor use only and is not to
be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this Owner’s Manual with the consumer after delivery and/or
installation.

NOTE TO CONSUMER: Leave this Owner’s Manual in a convenient place for future ref erence.
Nuts, bolts and fittings may become loose during transit, so for your own safety, thoroughly
inspect every nut, bolt and connection and secure as necessary before using your new grill.

IMPORTANT SAFETY NOTE: This grill is manufactured to exact specifications for the type of
fuel marked on the outside carton, as well as noted on the rating plate found on the grease tray.
Conversion from one fuel type to the other fuel type can only be done with an entire valve train
change, and only by a trained expert.

Pacific Gas Specialties Corporation

[phone] fax [phone]

P.O. Box 16097

Irvine, CA 92623-6097

E-mail:

[e-mail]

CONGRATULATIONS! You have purchased a truly exceptional outdoor cooking
appliance with your Legacy Series grill from PGS. Your outdoor gas grill has been
designed and constructed to give you many years of outdoor cooking enjoyment. Al l
PGS grills are designed with quality, dependability, performance and safety features not
found in any other gas grills.

Please read this manual from cover to cover. It will provide great information on the
assembly, care, maintenance and most important safe use of your “outdoor grilling
machine”.

Your grill will become one of the most versatile, exciting, and often used appliances that
you own! We would like to thank you for selecting one of our fine products. If we
can be of any help or can answer any questions please do not hesitate to contact us.
We also welcome any and all comments you might have about your grill and how we
might improve it in the future.

Bon Appetit!

Pete Arnold
President

Please note: We have made our catalogs, specification sheets, and other materials relating to
our fine line of outdoor cooking products as comprehensive and accurate as possible. We are
constantly trying to improve all aspects of our products and therefore, reserve the right to make
changes in them at anytime, without notice. Because product improvements may have been
made since the time our materials were printed, please check with your Authorized PGS Dealer or
Distributor if you have any specific questions concerning our products. PGS is dedicated to

producing the finest leisure gas appliances for the home

.

Pacific Gas Specialties, Post Office Box 16097, Irvine, CA 92623-6097 TEL:[phone]

FAX: [phone] e-mail:

[e-mail]

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TABLE OF CONTENTS

Recap of Safety Tips, Warnings and Recommendations................................................. Page 4 & 5

Grill Model Identification ...................................................................................................Page 6

Liquid Propane Gas Safety, Connections, Handling and Storage ..................................... Page 6 & 7

Natural Gas Pressure Requirements....................................................................................Page 7

Parts Listing.....................................................................................................................Page 8

Location of Grill/Clearances from Combustibles ...................................................................Page 9

Assembly Instructions...............................................................................................Page 9 & 10

Connection to Gas Supply................................................................................................Page 10

Orifice Engagement........................................................................................................Page 10

Final Assembly/Leak Tests...............................................................................................Page 10

Lighting Your Grill...........................................................................................................Page 11

If Grill Fails to Light.........................................................................................................Page 11

Electrode Adjustment......................................................................................................Page 11

Grease Tray Clean Out ....................................................................................................Page 11

Periodic Cleaning....................................................................................................Page 11 & 12

Flash Back (Spider Fires).................................................................................................Page 12

Flare Ups .......................................................................................................................Page 12

Gas Grill Conversion........................................................................................................Page 12

Troubleshooting......................................................................................................Page 12 & 13

Care of Stainless Steel.....................................................................................................Page 13

Masonry Cut Out Dimensions...........................................................................................Page 13

Infra Broil Rear Burner Use..............................................................................................Page 14

Side Burner Accessory.............................................................................................Page 14 & 15

COOKING TIPS AND TIMES.............................................................................................Page 16

Beef Cooking Guide ........................................................................................................Page 21

Poultry Cooking Guide .....................................................................................................Page 22

Warranty Information......................................................................................................Page 23

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VERY IMPORTANT SAFETY TIPS AND WARNINGS

At PGS, we are most concerned about the safe use of our product. The following two pages are a
summarization of the safety tips found throughout this manual. Please take the time to review them,
as they are critical in the enjoyable and safe use of your grill. Improper assembly, neglect, use or
insufficient care of your PGS gas grill may result in serious bodily injury and/or property damage.

GIVE THIS SYMBOL SPECIAL ATTENTION THROUGHOUT THIS MANUAL. IT NOTES
SAFETY RELATED ITEMS OR PRODUCT WARNINGS

• Our grills are tested in accordance with ANSI Z21.58 Standard for Outdoor Gas Cooking
Appliances. Check your local building codes for the proper methods of installation. In the
absence of local codes, this grill should be installed in compliance with the National Fuel Code No.
Z223.1 and the National Electrical Code ANSI/NFPA No. 70-1995. GAS GRILLS ARE NOT FOR

USE ON RECREATIONAL VEHICLES, PORTABLE TRAILERS, BOATS OR ANY OTHER MOVING
INSTALLATION.

• CALIFORNIA PROPOSITION 65 WARNING: The burning of gas cooking fuel generates some
by-products which are on the list of substances which are known by the State of California to cause
cancer or reproductive harm. California law requires that businesses warn consumers of potential
exposure to such substances. To minimize exposure to these substances, always operate this gas
grill according to the use and care instructions found in this manual. Be certain to provide adequate
ventilation when cooking.

• WARNING: Do not try to light this appliance without first reading the “LIGHTING
INSTRUCTIONS” section of this manual found on page 11.

• Do not modify original equipment. You r gril l has been designed and engineered to operate as
outlined in this manual. Only replace components with Genuine PGS Replacement Parts, which are
available from your local dealer and/or distributor. Use of non-genuine parts may result in inferior
performance and or safety hazards and may void the warranty.

• Children should not be left alone or unattended in an area where the grill is in operation. We
suggest placement of your grill to be well away from areas where children play. Do not store items
that may interest children in or around the grill, in the cart, or in the masonry enclosure. Never
allow children to crawl or play inside a masonry enclosure.

• NEVER STORE ADDITIONAL OR EMPTY PROPANE CYLINDERS IN GRILL CABINET OR
AROUND THE GRILL. DO NOT STORE A PROPANE CYLINDER INDOORS OR ON ITS SIDE.
NEVER ALLOW A PROPANE CYLINDER TO BE OVERFILLED. Never use dented, rusty or
damaged propane cylinder. Ne ver replace the tank, regulator or hose safety fittings on
the grill with any other connections.

• Never store pool chemicals or other flammable materials in any cabinet below or near the grill.
Never allow loose clothing, potholders, synthetic materials, or other flammable materials to come in
contact with the grill and/or its parts. Flammable materials could ignite and cause personal injury
and/or property damage.

• Do not heat up unopened food containers on grill as a buildup of pressure may cause the container to
burst.

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VERY IMPORTANT SAFETY TIPS AND WARNINGS CONTINUED

• Never move your gas grill when operating. Never move grill when HOT.

• Use an insulated glove when opening and operating the grill. Open grill lid slowly to allow heat and

smoke to escape before fully opening.

• Never lean over hot grill surface or look directly into grill when attempting to light. The grill hood
must be opened fully when lighting. Be sure that all family members are aware of safe lighting and
operating procedures of grill.

• If a professional installer or a dealer installs grill, be sure that he shows you where your gas supply
shut off is located. All gas lines must have a shut off that is readily and easily accessible. If you
smell gas, check for gas leaks immediately. Check only with a soap and water solution. Never
check for gas leaks with an open flame.

• Never use charcoal, volcanic rock, wood chip materials, or non-PGS briquettes in your grill.

• Keep the optional rotisserie motor and electrical supply cord away from heated casting, cooking grids,

other hot parts or water. Store rotisserie motor and parts in a dry place.

• Never use grill in a windy area and never use the grill during an extremely windy day. Climatic
conditions will impact the performance of the grill. In consistently windy conditions, we suggest
installing a suitable windbreak, if at all possible.

• Always adhere to the required clearances from combustibles. THE GRILL IS DESIGNED
FOR USE OUTDOORS ONLY; never operate in garage, buildings, shed, breezeways or other
enclosed areas.

• Store your grill in a well-vented area. Remov e the LP cylinder, if equipped with one, and store it
outdoors in a well-ventilated area away from heat and where children may possibly tamper with it.

• When using the optional side burner kit, use pots that have flat bottoms and are large enough to
cover entire burner. Adjust the flame so that it only heats the bottom of the pot or pan to avoid the
possible lighting of clothing. Position handle in a way that it does not conflict with the opening and
closing of grill lid.

• Grease is extremely flammable. Let hot grease cool down before attempting to handle or dispose of.
Please clean out your grease tray on a regular basis.

• Never cover cooking grid with a material that will trap heat beneath cooking grids such as large pans
or aluminum foil. Heat reflected below may cause damage to rock grates, burners, and gas valve
assembly and possibly to gas train. You need only to “Pre-Heat” your grill five to seven minutes
before cooking. You do not need to “Burn-Off” your gas grill for extended times after use.

• If left uncovered, grease tray will accumulate water if grill left in the rain or snow. Please empty
water before using grill.

Please refer to specific sections of this manual if you have questions regarding different types of fuels,

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lighting, or trouble-shooting. If you have questions that are not answered in this manual, please call
your local dealer.

ASSEMBLE, INSTALL, LEAK CHECK, CARE AND OPERATE
YOUR GAS GRILL. SAVE INSTRUCTIONS FOR FUTURE
REFERENCE.

1. SHUT OFF GAS TO THE APPLI ANCE.

2. EXTINGUISH ANY OPEN FLAME.

3. OPEN LID.

4. IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS
SUPPLIER.

THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY

FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS
APPLIANCE.

THIS GRILL IS NOT INTENDED FOR USE ON A BOAT OR
RECREATIONAL VEHICLE.

STORE THE LP GAS (PROPANE) CYLINDER OUTDOORS IN A
WELL-VENTILATED SPACE. DO NOT STORE A PROPANE
GAS CYLINDER IN DIRECT SUNLIGHT. DO NOT STORE
EXTRA CYLINDERS IN CART OR NEAR GRILL. DO NOT
STORE PROPANE CYLINDER ON SIDE.

venturi, ignitor, collector box, and ignitor lead wire installed. Take
your time in assembly. Please read instructions thoroughly before
starting assembly.

This manual is based on information available when the manual was
printed. Continued improvements in design could cause changes
in the grill that may or may not be included herein.

Please consult your authorized PGS dealer if you have any questions
concerning assembly, installation or operation of your grill.

PLEASE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE, TAKE
THE TIME NOW TO RECORD THE MODEL AND SERIAL NUMBERS
HERE. PLEASE RETURN OWNER REGISTRATION CARD
IMMEDIATELY. RETURN OF WARRANTY CARD INSURES
WARRANTY REGISTRATION.

A model number identifies your PGS Grill and a serial number
located on the stainless steel grease tray that is in cluded in your grill
head. Always use both the model number and the serial number
when calling or writing PACIFIC GAS SPECIALTIES about your grill.

UPON UNBOXING YOUR GRILL, PLEASE NOTE THE
FOLLOWING:

MODEL NUMBER _______________________

IT IS YOUR RESPONSIBILITY TO :

FOR YOUR SAFETY IF YOU SMELL GAS:

Teflon tape or pipe joint compound will be
required on all steel pipe connections. Never use
a sealer when your connection is brass to brass.
Brass to brass is self-sealing.

The grill itself is partially assembled, with the burner,

MODEL IDENTIFICATION

PLEASE NOTE THIS SYMBOL IT
DEALS WITH PRODUCT SAFETY
ISSUES AND WARNINGS

TYPE OF GAS _______ NAT GAS______ PROPANE
SERIAL NUMBER _____________________________

DATE PURCHASED ____________________________

DEALERSHIP NAME
__________________________

SAFETY

YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY. Please
thoroughly review all safety statements recapped on pages four and
five on this manual and found throughout.

materials, flammable vapors or liquids such as gasoline. The grill
surfaces become very hot during use. Keep children and pets away.
Use hot pads or oven mitts.

The grill must be located no closer than 30"
from any combustible surface above, below,
behind or to the sides. The grill should not be
located under overhead, unprotected
combustible materials.

Keep the area around the grill clear of combustible

GAS

Both natural gas (NG) and propane gas (LP) have a long history of
safe use, when simple rules are followed. If not, there is danger
of fire or explosion.

Check Local Codes. Consult your local LP dealer or Natural Gas
company listed in your local directory for recommended installation
procedures and regulations. In the absence of local codes,
installation must conform to the Natio nal Fuel Gas Code, ANSI
Z233.1.

Never connect an unregulated propane gas cylinder or unregulated
natural gas to your gas grill (Note: most homes equipped with
natural gas have a regulator near the gas meter).

SAFETY INFORMATION OF PROPANE MODELS

Your PGS grill is designed to operate on propane gas regulated at a
gas pressure of 11" water column (W.C.) (2 .7kPa). If you are
hooking your grill into “System LP” which fuels your home, please
be certain that you are at this pressure.

NEVER USE NATURAL GAS IN A UNIT

DESIGNED FOR LIQUID PROPANE OR

THE REVERSE. IF YOU WISH TO CONVERT

YOUR GRILL FROM ONE TYPE OF GAS TO

THE OTHER, PLEASE CONTACT YOUR LOCAL

DEALER, DISTRIBUTOR, OR PGS.

6

Operating your grill at pressure higher

or lower than recommended may damage

the grill or result in a hazard or poor

A regulator adjusted to this pressure must be installed in the gas
supply line before the grill is connected to the propane source.
PGS propane gas grills include a 11” W.C. regulator and a “TYPE I
“ Cylinder Connection Device. This system complies with the
specifications and requirements of ANSI Z21.58b standards. This
system can only be used with a QCC Type I tank. Our hoses
include an excess flow safety system that will stop the flow of gas to
your grill in the event of leaking gas or a damaged hose.

Wait five minutes before attempting to light. Always turn
on the valve at the top of your tank and then the valves to
your grill head to the “ON” position. The safety system
detailed above has been incorporated into your PGS gas grill
to provide you and your family the maximum in safety when
operating the grill.

PLEASE DO NOT CHANGE THE LP HOSE OR USE WITH A
TANK LARGER THAN 20 LBS. OR TO A TANK EQUIPPED
WITH ANYTHING OTHER THAN A QCCI FITTING. TURN
VALVE THAT IS LOCATED AT THE TOP OF TANK TO “OFF”
WHEN GRILL IS NOT IN USE.

PLEASE NOTE. In the event that you
inadvertently have the valves of your grill
turned to the “ON” position, and then open
the valve on top of your tank, the excess
flow device will activate and shut off the
flow of gas. If this should occur, turn the
valves to the “OFF” position on your grill
head then the valve on the tank “OFF”.

performance.

PROPANE CYLINDER FILLING & HANDLING

TIPS

When the hose and regulator are disconnected from the tank, the
flow of gas is safely shut off. You
tank valve located at the top of the tank when transporting your
tank or when the unit is not in use.

• Do not modify hose or LP fittings. Contact local dealer

or distributor if tank, hose or fittings need replacement.

• If it is evident there is excessive abrasion or wear, or

the hose is cut, it must be replaced prior to the grill
being operated. Please see your local PGS dealer or
call the factory for an exact replacement.

• Store propane tank outdoors in a cool, well ventilated

area. Never store extra tanks in, on, or around your
grill.

• Turn off tank when not in use.

• Transport tanks upright ONLY.

• Never allow a tank to be overfilled. 100% empty

tanks hold only 4.5 gallons of propane.

• Inspect your grill cabinet often to ensure that

ventilation openings in sides and back of cart are free
from debris and have proper air circulation.

•

Never paint LP cylinder a dark color. This may cause
OVERHEATING. Do not apply heat directly to tank.

• LP Gas is stored under high pressure and must be

handled with care. Do not handle a tank roughly.

• Be sure your LP gas dealer checks the cylinder with a

soapy solution for leaks after filling.

• Do not turn gas valve on unless connection between

regulator and tank is complete.

• Storage of your gas grill indoors is permissible only if

the cylinder is disconnected, removed from grill and
cylinder stored outdoors.

BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN THE
GAS VALVE KNOBS ARE IN THE OFF POSITION. TURN

must still shut off the main

TANK VALVE ON BY TURNING KNOB ON TOP OF TANK,
COUNTER CLOCKWISE. CHECK ALL CONNECTIONS WITH A
SOLUTION OF 50% LIQUID SOAP, 50% WATER.
SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR
PAINTED ON ALL CONNECTIONS WITH A BRUSH. IF
BUBBLES APPEAR THERE IS A LEAK, TURN OFF GAS,
TIGHTEN FITTINGS AND REPEAT THIS CHECK.

The cylinder must be provided with a shutoff valve terminating in an
LP-gas supply cylinder, valve outlet specified, as app licab le, for
Connection No. 510 in the Standard for Compressed Gas Cylinder
Valve Outlet and Inlet Connections, ANSI/CGA-V-1, or Connection
No. 600 in the Compressed Gas Association’s Limited Standard
Cylinder Valve Outlet Connection for Propane Small Valve Series or a
combination LP-gas cylinder valve and QCC1 assembly compl ying
with 1.5.5-c and a safety relief device making a direct connection
with the vapor space of the cylinder. The cylinder supply system
must be arranged for vapor withdrawal and must include a collar to
protect the cylinder valve.

*Special Note** All new tanks are filled with air, not

propane. Air must be purged before the tank is filled.
When purchasing an LP gas tank, be certain it meets all
standards, and allow only a qualified LP-gas dealer to fill
the propane gas cylinder.

PROPANE GAS CYLINDER

DISCONNECTED CYLINDER MUST
NOT BE

All LP-gas cylinders used with this gr ill shall be approximately 12" in
diameter and about 18" in height. The maximum fuel capacity
must be 20 lbs. of propane (47.7 lbs. nominal water capacity or 4.5
gallons). DO NOT connect your grill to a propane gas cylinder
that exceeds this capacity.

All refillable propane-gas cylinders used with the gas grill must be
inspected at every filling and must be re-qualified by a licensed
LP-gas cylinder f iller in ac cordance with DOT (US) or CTC (Canadian)
requirements for LP-cylinders.

Weight (filled) 40 lbs (18.14 kg)
Capacity 4.5 gallons
Diameter (outside) 12 1/8" (30.8 cm)
Height 18" (45.7 cm)
Connection TYPE I (QCC)

STORED IN A BUILDING, GARAGE OR ANY

OTHER ENCLOSED AREA. BEFORE LIGHTING

YOUR GRILL, INSPECT THE HOSE TO ENSU R E

THAT IT IS IN TACT AND THERE ARE NO LEAKS.

All propane-gas cylinders used with the

grill must be constructed and marked in
accordance with the specifications for
propane-gas cylinders of the U.S.
Department of Transportation (DOT). In
Canada, gas cylinders must meet CTC
specifications.

LP-Gas Tank Specifications:

NATURAL GAS MODELS

Your PGS gas grill has been designed and produced for
outdoor use only! Every gas-burning appliance produces
carbon monoxide and should not be allowed to accumulate
in confined areas. DO NOT OPERATE YOUR PGS GA S GRILL
INSIDE A HOME, GARAGE, RECREATIONAL VEHICLE, BOAT
OR ANY OTHER ENCLOSED AREA.

NEVER ATTEMPT TO OPERATE YOUR NATURAL GAS GRILL
USING PROPANE, CHARCOAL OR ANY OTHER FUEL SOURCE.

The grill is designed to operate on Natural Gas at a pressure of 5
1/2" water Column (W.C.) (1.75 kPa) unregulated. Check with

7

your gas utility for local gas pressure. Use of your gas grill at
pressures other than approximate 5 1/2" water column could affect
the performance of your grill and requires installation of a natural
gas regulator set at 5 1/2” W.C.

When choosing a location for your grill, you must locate it at least
30” away from any combustible material and out of traffic paths.
The grill and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5kPa).

The grill must be isolated from the gas by closing its valves during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5kPa).

PART NUMBERS AND DESCRIPTIONS

NUMBER USED IN (PARENTHESIS)

DESCRIPTION S27 S27R S36 S36R

Stainless Steel Grill Hood 402125(1) 402125(1) 403125(1) 403125(1)
Warming Rack 402200(1) 402200(1) 403200(1) 403200(1)
Cooking Grid 402140(2) 402140(2) 403140(3) 403140(3)
Moon Rok MOON ROK (1) MOON ROK(1) MOON ROK(2) MOON ROK(2)
Rock Grates 402170(2) 402170(2) 403170(3) 403170(3)
Ignition Module 400285(1) 400285(1) 400285(1) 400285(1)
AA Battery 100110(1) 100110(1) 100110(1) 100110(1)
Main Burner Assembly 400101 (2) 400101(2) 400101(3) 400101(3)
Main Burner Electrode 400290(2) 400290(2) 400290(3) 400290(3)
Main Burner Electrode Wire 400680(2) 400680(2) 400680(3) 400680(3)
Rear Burner Assembly N/A 400800(1) N/A 400800
Rear Burner Electrode N/A 400805(1) N/A 400805(1)
Rear Burner Electrode Wire N/A 400810(1) N/A 400810(1)
Control Valve Knob 400240(2) 400240(3) 400240(3) 400240(4)
Valve Manifold (black pipe) 402100(1) 402105(1) 403100(1) 403105(1)
Main Burner Valve f/LPG 400180(2) 400180(2) 400180(3) 400180(3)
Main Burner Valve f/Nat 400190(2) 400190(2) 400190(3) 400190(3)
Rear Burner Valve f/LPG N/A 400200(1) N/A 400200(1)
Rear Burner Valve f/NAT N/A 400205(1) N/A 400205(1)
Grease Tray 402430(1) 402430(1) 403430(1) 403430(1)
Front Handle 400520(1) 400520(1) 400520(1) 400520(1)
Front Handle Standoff Left 400525(1) 400525(1) 400525(1) 400525(1)
Front Handle Standoff Right 400530(1) 400530(1) 400530(1) 400530(1)
Side Shelf Bracket-Front 400600(2) 400600(2) 400600(2) 400600(2)
Side Shelf Brack-Rear 400605(2) 400605(2) 400605(2) 400605(2)
Side Shelf (no brackets) 400610(2) 400610(2) 400610(2) 400610(2)
LP Hose & Regulator LPG 100505(1) 100505(1) 100505(1) 100505(1)
12” Hose for Nat Gas 100480(1) 100480(1) 100480(1) 100480(1)
Dual Hose & Reg LPG Side Burner 100507(1) 100507(1) 100507(1) 100507(1)
NAT Gas Regulator 100395(1) 100395(1) 100395(1) 100395(1)
3/8”MPT X 3/8” FLR f/NAT REG 100375(1) 100375(1) 100375(1) 100375(1)
Tee for NG Regulator 100385(1) 100385(1) 100385(1) 100385(1)
Brass Cap for Tee 100380(1) 100380(1) 100380(1) 100380(1)
Swivel Connector for Tee 100390(1) 100390(1) 100390(1) 100390(1)
Locking Casters for Cart 400630(2) 400630(2) 400630(2) 400630(2)
Swivel Caster for Cart 400635(2) 400635(2) 400635(2) 400635(2)
Inner Shelf for Cart 400640(1) 400640(1) 400640(1) 400640(1)

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