Pacific energy SUPER 27, SPECTRUM, SPECTRUM CLASSIC Installation Manual

PLEASE SAVE THESE INSTRUCTIONS
INSTALLATION
& OPERATION
GUIDE
Design - D
Models
SPECTRUM
SPECTRUM CLASSIC
SAFETY NOTICE
If this stove is not properly installed, a house fire may result. For your safety, follow the installation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in you area.
TESTED and LISTED to CAN/ULC S627 AND UL 1482
Meets the Environmental Protection Agency's
July 1990 Particulate Emission Standards
220206-20 SUPER-SD1 5055.201
Contents
Safety and Maintenance ................................................................................................... 3
Creosote ............................................................................................................................. 4
Formation and Need for Removal ..................................................................................................... 4
Chimney Fires ................................................................................................................................... 4
In Case of a Chimney Fire ................................................................................................................. 4
Avoiding a Chimney Fire .................................................................................................................. 4
Assembly ............................................................................................................................ 5
Crate Removal ................................................................................................................................... 5
Pedestal Kit ....................................................................................................................................... 5
Leg Kit .............................................................................................................................................. 5
Optional Ash Cleanout System.......................................................................................................... 5
Mobile Home Installation ................................................................................................ 6
Clearances ......................................................................................................................................... 6
Procedure: ......................................................................................................................................... 6
Listed Chimney and Chimney Connector .......................................................................................... 7
Residential Installation .................................................................................................... 8
Clearances ......................................................................................................................................... 8
Chimney and Connector .................................................................................................................... 8
Double-Wall Connector ..................................................................................................................... 8
Single-Wall Connector ...................................................................................................................... 8
Procedure .......................................................................................................................................... 8
Floor Protector .................................................................................................................. 9
Combustion Air ................................................................................................................. 9
Operation......................................................................................................................... 10
Wood Selection ............................................................................................................................... 10
How to Test Your Wood .................................................................................................................. 10
Lighting for the First Time .............................................................................................................. 10
Lighting a Fire ................................................................................................................................. 10
Normal Operation ............................................................................................................................ 10
Restarting After Extended or Overnight Burns ............................................................................... 11
More Wood, More Heat .................................................................................................................. 11
Proper Draft..................................................................................................................................... 11
Ash Removal ................................................................................................................................... 11
Disposal of Ashes ............................................................................................................................ 11
Baffle Removal ................................................................................................................ 11
Removal .......................................................................................................................................... 11
Optional Blower .............................................................................................................. 12
Blower Operation ............................................................................................................................ 12
Optional Outside Air Adaptor ......................................................................................................... 12
Appendix A ......................................................................................................................13
Troubleshooting .............................................................................................................................. 13
Replacement Parts - Super 27 ......................................................................................................... 14
Replacement Parts - Spectrum and Spectrum Classic ..................................................................... 15
Understanding & Operating Your Pacific Energy Stove ................................................................. 16
Pedestal or Legs Installation Instructions ........................................................................................ 17
Ash System Assembly Instructions.................................................................................................. 18
Label ................................................................................................................................................ 19
2 SUPER-SD1 220206-20
PLEASE SAVE THESE INSTRUCTIONS
NOTE: WE STRONGLY RECOMMEND THAT SMOKE DETECTORS BE INSTALLED.
If smoke detectors have been previously installed, you may notice that they are operating more frequently. This may be due to curing of stove paint or fumes caused by accidentally leaving the fire door open. Do not disconnect the detectors. If necessary, relocate them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a house fire may result. For your safety, follow the installation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in you area.
Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
Safety and Maintenance
1. Burn wood only, dry and well seasoned. The denser or heavier the wood when dry, the greater its heat value. This is why hardwoods are generally preferred. Green or wet wood will cause a rapid buildup of creosote. If you feel it is necessary to burn wet or unseasoned wood, do so only with the air inlet set open enough to maintain a good strong fire and fairly high chimney temperatures. Do not attempt to burn overnight using green wood or wet wood. Wet wood can cause up to 25% drop in heater output, as well as contributing significantly to creosote buildup.
WARNING: Never use chemicals or any other volatile liquid to start a fire. Do not burn garbage, or flamma­ble fluids such as gasoline, naptha, or engine oil. We strongly recommend that smoke detectors be installed.
2. Remove ashes frequently. Embers can roll out the door and create a fire hazard. Maintain a 1" minimum ash base.
3. If glass becomes darkened through slow burning or poor wood, it can readily be cleaned with fireplace glass cleaner when stove is cold. Never scrape with an object that might scratch the glass. The type and amount of deposit on the glass is a good indication of the flue pipe and chimney buildup. A light brown dusty deposit that is easily wiped off usually indicates good combustion and dry, well-sea­soned wood and therefore relatively clean pipes and chim­ney. On the other hand, a black greasy deposit that is difficult to remove is a result of wet and green wood and too slow a burning rate. This heavy deposit is building up at least as quickly in the chimney.
WARNING: ONLY USE MATERIALS SUPPLIED BY MANUFACTURER WHEN DOING MAINTE­NANCE OR REPLACEMENTS.
4. DOOR GASKETS - The gasket used by Pacific Energy (7/8" medium density fiberglass rope) requires only light pressure to seal. This will prolong seal life. It is important that the door seal be maintained in good condition. Periodi­cally inspect seals and replace if necessary. Follow instruc­tions included in the DR31.WDGKIT kit obtainable from your nearest Pacific Energy dealer.
5. DOOR GLASS - Do not slam loading door or otherwise impact glass. When closing door, make sure that no logs protrude to impact the glass. If the glass gets cracked or broken, it must be replaced before using the stove. Replacement glass can be obtained from your dealer. Use 8-13/16" x 15-1/4" x 5 mm. Ceramic glass only. Do not
substitute with any other type.
To remove broken glass, undo the four retaining screws and remove clamps and frame, noting position for re-assembly. Remove all particles of glass . Be careful as they are very sharp. Install new glass complete with gasket. Replace frame, clamps and screws.
CAUTION:
- do not overtighten, tighten screws very carefully
- do not clean glass when hot
- do not use abrasive cleaners on glass
6. The area where boost combustion air enters the firebox must be kept clear of excessive ash buildup which will block air flow. This area is at the front of the firebox.
7. Do not store wood within heater installation clearances, or within the space required for fuel loading and ash removal. Keep the area around the heater clean and free of loose combustibles, furniture, newspapers, etc.
8. If gold door requires cleaning, use mild soap and water only. Use of abrasive cleaners will void warranty.
9. Establish a routine for the fuel, woodburning and firing technique. Check daily for creosote buildup until experi­ence shows how often you need to clean to be safe.
10. Be aware that the hotter the fire, the less creosote is deposited. Weekly cleaning may be necessary in mild weather, even though monthly cleaning is usually enough in the coldest months when burning rates are higher.
11. Instruct all members of your family on the safe operation of the heater. Ensure they have enough knowledge of the entire system if they are expected to operate it. Stress the section on chimney fires and the importance of following the steps outlined "In Case of Chimney Fire".
220206-20 SUPER-SD1 3
Creosote
In Case of a Chimney Fire
Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapours, which combine with expelled moisture to form creo­sote. The creosote vapours condense in the relatively cool chimney flue of a slow burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. The chimney connector and chimney should be inspected periodically (at least once every two months) during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated (3 mm. or more), it should be removed to reduce the risk of a chimney fire.
1. Highest smoke densities occur when a large amount of wood is added to a bed of hot coals and the air inlet is closed. The heated wood generates smoke, but without ample air, the smoke cannot burn. Smoke-free, clean burning requires small fuel loads, two or three logs at a time or 1/4 to 1/2 of fuel load and leaving the air inlet relatively wide open, especially during the first 10 to 30 minutes after each loading, when most of the smoke generating reactions are occurring. After 30 minutes or so, the air inlet can be turned down substantially without excessive smoke generation. Wood coals create very little creosote-producing smoke.
2. The cooler the surface over which the wood smoke is passing, the more creosote will be condensed. Wet or green wood contributes significantly to creosote formation as the excess moisture that is boiled off cools the fire, making it difficult for the tars and gases to ignite, thus creating dense smoke and poor combustion. This moisture-laden smoke cools the chimney, compounding the problem by offering the smoke the ideal place to condense. In summary, a certain amount of creosote is inevitable and must be lived with. Regular inspection and cleaning is the solution. The use of dry, seasoned wood and ample com­bustion air will help to minimize the buildup.
1. Prepare to evacuate to ensure everyone's safety. Have a well understood plan of action for evacuation. Have a place outside where everyone is to meet.
2. Close air inlet on stove.
3. Call local fire department. Have a fire extinguisher handy. Contact your local municipal or provincial fire authority for further information on how to handle a chimney fire. It is most important that you have a clearly understood plan on how to handle a chimney fire.
4. After the chimney fire is out, the chimney must be cleaned and checked for stress and cracks before starting another fire. Also check combustibles around the chimney and the roof.
- The services of a competent or certified installer, (certified by
the Wood Energy Technical Training program (WETT) - in Canada, Hearth Education Foundation (HEARTH) - in U.S.A.,) are strongly recommended.
Avoiding a Chimney Fire
There are two ways to avoid chimney fires:
1. Do not let creosote build up to a point where a big chimney fire is possible.
2. Do not have fires in the heater that may ignite chimney fires. These are hot fires, such as when burning household trash, cardboard, Christmas tree limbs, or even ordinary fuel wood; (e.g.. with a full load on a hot bed of coals and with the air inlet excessively open.)
Chimney Fires
The result of excessive creosote buildup is a chimney fire. Chimney fires are dangerous. Chimney inside temperatures can exceed 2000° F. This causes much higher than normal tempera­tures in the chimney and on its exterior surfaces. Thus ignition of nearby or touching combustible material is more likely during a chimney fire. Proper clearances are critical during such a fire. Chimney fires are easy to detect; they usually involve one or more of the following:
-Flames and sparks shooting out of the top of the chimney
-A roaring sound
-Vibration of the chimney
4 SUPER-SD1 220206-20
Super 27 - Pedestal Model Spectrum
Super 27 - Leg Model Spectrum Classic
Assembly
- Super 27 only -
Crate Removal
1) Carefully remove wood top and supports.
2) Remove plastic cover.
3) Using a 7/16" wrench, remove lag bolts that secure stove body to bottom pallet.
4) Place stove body carefully on its back.
5) Using two 3/4" wrench, remove 1" x 1/2" bolts and save for later use.
6) Remove pallet retaining brackets from stove bottom.
Optional Ash Cleanout System -(Install first)
1) With stove body laying on its back, remove the 1/4" x 1" Tek screw located at the top left of the stove bottom.
2) Remove the ash system hole cover and gasket located under the stove. Discard cover plate and gasket.
3) Place new gasket provided over existing studs.
4) Install ash dump system over gasket and secure with two 1/ 2" nuts previously removed.
5) Install the 1/4" Tek screw in the original hole and secure.
Pedestal Kit
1) With the unit on its back and the removable cover facing up, align the pedestal mounting holes with the holes on the stove.
2) Secure in place with 1" x 1/2" bolts previously removed.
3) Carefully place the unit in the upright position.
-OR-
Leg Kit
1) With the unit on its back, align the ash drawer enclosure mounting holes (removable cover facing up) with the holes on the stove.
2) Position the legs over top of the same holes on the stove.
2) Secure in place with 1" x 1/2" bolts previously removed.
3) Carefully place the unit in the upright position.
220206-20 SUPER-SD1 5
Mobile Home Installation
Warning: Under no circumstances is this heater to be installed in a makeshift or "temporary" manner. It may be fired only after the following conditions have been met.
- DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
- DO NOT INSTALL IN A SLEEPING ROOM.
- Outside air supply must be used for Mobile Home installations see Figure #2, Page 7.
- The services of a competent or certified installer, (certified by
the Wood Energy Technical Training program (WETT) - in Canada, Hearth Education Foundation (HEARTH) - in U.S.A.,) are strongly recommended.
Clearances
This heater must be installed with listed double-wall connector and compatible chimney system listed on page 7. Clearances to combustible surfaces and materials are shown below in Figure #1 and Figure #2, page 7. Clearances may be reduced with various heat insulating mate­rials. Consult local fire codes and authorities for approval. NOTE: Longer chimney lengths and different pitch flashings may be used. All other parts listed must be installed (see Figure #2, Page 7). Install all components to the connector or chimney manufacturer's installation requirements. Consult your chim­ney supplier for installation advice.
Procedure:
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
Note: See "Combustion Air" section onpage 9.
1. Position stove and floor protection with hole for combus­tion air in accordance with the clearances as stated on the label and in Figure #1.
2. Mark the position for the hole in the ceiling and roof by using a string and plumb-bob.
3. Check that the intended location will not interfere with floor joists, ceiling joists or rafters before proceeding further.
4. Cut a hole in the ceiling and roof to suit the chimney system and frame in the sides. The chimney support is mounted to the framing.
5. Assemble chimney sections so the finished length is resting on the support and protruding through the roof. Avoid having joints between ceiling and roof. Install radiation shield. Assemble flashing and storm collar and be sure to maintain the vapour barrier at this point. (Seal securely.) Attach rain cap and check flashing for leaks.
6. Install connector as per manufacturer's instructions.
7. Attach stove to flooring using two 1/4" x 2" or longer lag screws.
FIG. #1
Minimum
Clearance to
Combustibles
15"
18"
Single Wall Connector - Residential
12"
22"
18"
30"
Double Wall Connector - Residential
5"
14"
26"
16"
Alcove: Min. Height 7 1/2'
10"
20"
Max. Depth 4'
16"
28"
Double Wall Connector - Mobile Home
8"
16"
28"
11"
8"
22"
25"
18"
11"
4"
4"
8"
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