Pacific energy NEO 1.6 INSERT-A, NEO 1.6 INSERT Installation And Operating Instructions Manual

IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER
SAFETY NOTICE
SERIAL #
TESTED and LISTED to ULC S628 / UL 1482
Meets the U.S. Environmental Protection Agency's July 1990 Particulate Emission Standards
INSTALLATION AND OPERATING INSTRUCTIONS
220114-20 NEO 1.6 INSERT-A 5055.750
Model: NEO 1.6 INSERT Series: A
Contents
Safety ............................................................................................ 3
Dimensions ............................................................................................ 3
Clearances ................................................................................... 3
Masonry or Factory Built Fireplace ........................................................ 3
Creosote Formation and Need for Removal .......................................... 5
Chimney Fires ........................................................................................ 5
In Case of a Chimney Fire ..................................................................... 5
Avoiding a Chimney Fire ........................................................................ 5
Operation ...................................................................................... 6
Wood Selection...................................................................................... 6
How to Test Your Wood .......................................................................... 6
Normal Operation .................................................................................. 6
Restarting After Extended or Overnight Burns ....................................... 6
Over Firing ............................................................................................. 7
More Wood, More Heat .......................................................................... 7
Proper Draft ........................................................................................... 7
Ash Removal ......................................................................................... 7
Disposal of Ashes .................................................................................. 7
Maintenance ................................................................................. 8
Blower Maintenance .............................................................................. 8
Baffle Removal ....................................................................................... 8
Blower Replacement .............................................................................. 9
Power Cord Position .............................................................................10
Installation .................................................................................. 12
Fireplace Speci cations ........................................................................12
Into a Masonry Fireplace ......................................................................12
Full Flue Liner -(Required in Canada) ...................................................12
Direct Flue Connection - (USA only) ....................................................13
Into a Factory Built Fireplace ................................................................13
Surround Assembly and Installation .....................................................14
Combustion Air .....................................................................................14
Blower ......................................................................................... 15
Blower Operation ..................................................................................15
Electrical Supply ...................................................................................15
Maintenance Checks ..................................................................11
Troubleshooting ......................................................................... 16
Firebrick Installation Instructions ..........................................................17
Replacement Parts ...............................................................................18
Label .....................................................................................................19
PLEASE SAVE THESE INSTRUCTIONS
NOTE: WE STRONGLY RECOMMEND THAT SMOKE DETECTORS BE INSTALLED.
If smoke detectors have been previously installed, you may notice that they are operating more frequently. This may be due to curing of stove paint or fumes caused by accidentally leaving the  re door open. Do not disconnect the detectors. If neces­sary, relocate them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a house  re may result. For your safety, follow the installa­tion instructions. Contact local building or  re officials about restrictions and installation inspection requirements in you area.
Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
2 NEO 1.6 INSERT-A 220114-20
Safety
Clearances
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
We strongly recommend that smoke detectors be installed. If smoke detectors have been previously installed, you may notice that they are operating more frequently. This may be due to curing of stove paint or fumes caused by accidentally leaving the  re door open. Do not disconnect the detectors. If necessary, relocate them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a house  re may result. For your safety, follow the installation directions. Consult local building or  re officials about restric­tions and installation inspection requirements in your area. The services of competent installer, certi ed by the Wood Energy Technical program (WETT) - in Canada, Hearth Edu­cation Foundation (HEARTH) - in U.S.A. (or equivalent) are strongly recommended.
Dimensions
Masonry or Factory Built Fireplace
The minimum required clearances to surrounding combustible materials when installed into a masonry or factory built  replace are listed below and in Fig. #1.
Minimum Clearances to Combustibles
Adjacent Sidewall ................... 13 1/2 in. (343 mm)
Mantel ........................................... 16 in. (406 mm)
Top Facing .............................. 16 in. (406 mm)
Side Facing ......................... 9 3/4 in. (248 mm)
Ceiling ........................................... 70 in. (1.8m)
6 1/4"
19 3/4"
2 7/8"
20 11/16"
16 1/16"
19 1/2"
SIDE FACING AND ADJACENT
WALL MEASURED FROM
EDGE OF DOOR
3 7/16"
Fig. # 1
Adjacent
Wall
26"
13 1/2”
36"
MINIMUM 70” FROM BASE OF
UNIT TO CEILING
Mantel or Top Facing
16”
9
Hearth
3/4
29 1/2" 24 1/4"
10 1/8"
20 11/16"
24"
27 9/16"
ರ
Side Facing
18”
220114-20 NEO 1.6 INSERT-A 3
Fireplace hearth requirements: (Measured without the insert)
The hearth can be  ush with an adjacent combustible  oor and must extend 16” in front and 8” beyond each side of the
*
 replace opening.
MINIMUM FIREPLACE
OPENING AND HEARTH
DIMENSIONS
30”
20”
24 3/4”
16 1/4”
8”8”
Ember protection:
Combustible  oor in front of the  replace insert must be protected from hot embers by non-combustible material extend-
**
ing 16” (USA) and 18” (CANADA) to the  ring side and 8” to other sides of the unit.
Consult CAN/CSA-B365 Installation Code for Solid-Fuel-Burning appliances and equipment in Canada, and N.F.P.A. 211 Standard for chimneys,  replaces, vents and Solid-Fuel-Burning appliances in USA.
Non-combustible  replace
hearth
16”
16 1/4”
20”
MINIMUM EMBER
PROTECTION
DIMENSIONS
Non-combustible hearth
Non-combustible  oor
covering
4 NEO 1.6 INSERT-A 220114-20
16 7/8” USA
18 7/8” CANADA
16” USA
**
18” CANADA
Creosote Formation and Need for Removal
When wood is burned slowly, it produces tar and other or­ganic vapours, which combine with expelled moisture to form creosote. The creosote vapours condense in the relatively cool chimney  ue of a slow burning  re. As a result, creosote residue accumulates on the  ue lining. When ignited, this creosote makes an extremely hot  re. The chimney connec­tor and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney  re.
1. Highest smoke densities occur when a large amount of wood is added to a bed of hot coals and the air inlet is closed. The heated wood generates smoke, but without ample air, the smoke cannot burn. Smoke-free, clean burning requires small fuel loads, two or three logs at a time or 1/4 to 1/2 of a fuel load and leaving the air inlet relatively wide open, especially during the  rst 10 to 30 minutes after each loading, when most of the smoke generating reactions are occurring. After 30 minutes or so, the air inlet can be turned down substantially without excessive smoke generation. Wood coals create very little creosote-producing smoke.
2. The cooler the surface over which wood smoke is pass­ing, the more creosote will be condensed. Wet or green wood contributes signi cantly to creosote formation as the excess moisture that is boiled off cools the  re, making it difficult for the tars and gasses to ignite, thus creating dense smoke and poor combustion. This moisture-laden smoke cools the chimney, compounding the problem by offering the smoke the ideal place to condense.
In Case of a Chimney Fire
1. Prepare to evacuate to ensure everyone’s safety. Have a well understood plan of action for evacuation. Have a place outside where everyone is to meet.
2. Close air inlets on stove.
3. Call local  re department. Have a  re extinguisher handy. Contact your local  re authority for further information on how to handle a chimney  re. It is most important that you have a clearly understood plan on how to handle a chimney  re.
4. After the chimney  re is out, the chimney must be cleaned and checked for stress and cracking before starting another  re. Also check combustibles around chimney and the roof.
- The services of a competent or certi ed installer, (certi ed
by the Wood Energy Technical Training program (WETT) - in Canada, Hearth Education Foundation (HEARTH) - in U.S.A.,) are strongly recommended.
Avoiding a Chimney Fire
There are two ways to avoid chimney  res:
1. Do not let creosote build up to a point where a big chimney  re is possible.
2. Do not have  res in the heater that may ignite chimney  res. These are hot  res, such as when burning household trash, cardboard, Christmas tree limbs, or even ordinary fuel wood; (eg. with a full load on a hot bed of coals and with the air inlet wide open).
In summary, a certain amount of creosote is inevitable and must be lived with. Regular inspection and cleaning is the solution. The use of dry, seasoned wood and ample combus­tion air will help to minimize the buildup.
Chimney Fires
The result of excessive creosote buildup is a chimney  re. Chimney  res are dangerous. Chimney inside temperatures can exceed 2000 degrees F. This causes much higher than normal temperatures in the chimney and on its exterior sur­faces thus ignition of nearby or touching combustible material is more likely during a chimney  re. Proper clearances are critical during such a  re.
Chimney  res are easy to detect; they usually involve one or more of the following:
- Flames and sparks shooting out of the top of the chimney
- A roaring sound
- Vibration of the chimney
220114-20 NEO 1.6 INSERT-A 5
Operation
Wood Selection
This heater is designed to burn natural wood only. Higher efficiency and lower emissions generally result when burning air-dried seasoned hardwoods, as compared to softwoods or too green or freshly cut hardwoods.
Wood should be properly air dried (seasoned) for six months or more. Wet or undried wood will cause the  re to smoulder and produce large amounts of creosote. Wet wood also pro­duces very little heat and tends to go out often.
Normal Operation
1) Set air control to desired setting. If smoke pours down across the glass (waterfall effect), this indicates you have shut the control down too soon or you are using too low a setting. As every home’s heating needs vary (i.e. insula­tion, windows, climate, etc.), the proper setting can only be found by trial and error and should be noted for future burns.
2) To refuel, adjust air control to “High” position(all the way to the left), and give the  re time to brighten. Open door slowly, this will prevent backpuffing.
DO NOT BURN :
-Salt water wood * -Treated wood
-Wet or green wood -Coal/charcoal
-Garbage/Plastic * -Solvents
* These materials contain chlorides which will rapidly destroy metal surfaces and void warranty.
Do not burn anything but wood. Other fuel, e.g. charcoal, can produce large amounts of carbon monoxide, a tasteless, odourless gas that can kill. Under no circumstances should you attempt to barbecue in this heater.
How to Test Your Wood
Add a large piece of wood to the stove when it has a good large bed of coals. It is dry if it is burning on more than one side within one minute. It is damp if it turns black and lights within three minutes. If it sizzles, hisses and blackens without igniting in  ve minutes it is soaked and should not be burnt.
WARNING: Do not use grates or andirons to elevate the fuel. Burn directly on the  rebricks. Replace broken or missing bricks. Failure to do so may create a hazardous condition.
Your PACIFIC ENERGY heater is designed for many years of trouble free operation. Over  ring the appliance will shorten the life of the product. Failure to recitify an over  ring condition can be hazardous and may void the manufacturer’s warranty.
Lighting the Fire
3) Use wood of different shape, diameter and length
(recommended 16”). Load your wood and try to place the
logs so that air can  ow between them. Always use dry wood.
4) Do not load fuel to a height or in such a manner that would be hazardous when opening the door.
5) For extended or overnight burns, unsplit logs are preferred. Remember to char the wood completely on ”High” setting before adjusting air control for overnight burn.
WARNING: Always keep loading door closed when burn­ing. This heater is not designed for open door burning.
Restarting After Extended or Overnight Burns
1) Open door and rake hot embers towards the front of the heater. Add a couple of dry, split logs on top of embers, close door.
2) Adjust air control to “High” position(all the way to the left) and in just a few minutes, logs should begin burning.
3) After wood has charred, reset air control to desired setting.
4) When burning at a slow rate for extended periods, occasionally maintain a strong  re under supervision for a couple of hours to remove  rebox and chimney of deposits as well as any of the deposits on the glass.
WARNING: Never use chemicals or any other volatile liquid to start a  re.
1) Adjust air control to “High” position(all the way to the left) and open door.
2) Place crumpled newspaper in the centre of the heater and criss-cross with several pieces of dry kindling. Add a few small pieces of dry wood on top.
3) Ignite the paper and close the door.
4) After the  re as established itself, open the door and add a few small logs. Close door.
5) Begin normal operation after a good coal base exists and wood has charred.
6 NEO 1.6 INSERT-A 220114-20
WARNING: This method is not a substitute for regular chimney inspections and cleaning.
5) To achieve maximum  ring rate, set control to “High” position(all the way to the left). Do not use this setting other than for starting or preheating fresh fuel loads.
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design speci cations can result in permanent damage to the heater and chimney.
WARNING: No alteration or modi cation of the combus­tion air control assembly is permitted. Any tampering will void warranty and could be very hazardous.
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