Pacific energy fusion gas, A Installation And Operating Instructions Manual

070905-28 FSGA 5056.4221
INSTALLATION
and
OPERATING
INSTRUCTIONS
fusion gas
DIRECT VENT
FREESTANDING STOVE
IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER
– Do not store or use gasoline or
other flammable vapours and liquids in the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch; do not use any phone in your building
•Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions
• If you cannot reach your gas supplier, call the fire depar tment
– Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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070905-28 FSGA 5056.4221
CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GAS SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FLOOR PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ATTACHMENT TO FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TOP OR REAR VENT CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
VENTING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
WALL TERMINATION VENTING- with no vertical rise . . . . . . . . . . . . . . . .10
WALL TERMINATION VENTING- with vertical rise . . . . . . . . . . . . . . . . . .11
ROOF TERMINATION VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
VENT TERMINAL CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
VENTING SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
REMOVAL OF WINDOW FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
REMOVAL OF RIGHT HAND SIDE PANEL . . . . . . . . . . . . . . . . . . . . . . . . .15
ADJUSTMENT OF TOP VENT DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . .16
LOG SET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
LIGHTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FIRST FIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
OPTIONAL REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
OPTIONAL BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PROPANE CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23
BODY REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
BURNER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
SAFETY LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Contents
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070905-28 FSGA 5056.4221
FOR Y OUR SAFETY
Do not install or operate your Pacific Energy heater without first reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Pacific Energy Warranty and may prove hazardous.
This appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.5 kpa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.5 kPa).
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
If the optional blower is installed, this appliance must be electrically ground­ed in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Important: When lit for the first time, the appliance will emit a slight odour for a couple of hours.This is due to the curing of paints, sealants and lubricants used in the manufacturing process.This condition is temporary. Open doors and windows to ventilate area. If optional fan kit has been installed, place fan in the "OFF" position. Smoke and fumes caused by the curing process may cause discomfort to some individuals.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven.
Caution
Fig. #1
7 5/8”
34”
18 5/8”
12 9/16”
26 7/16”
21”
Stove Dimensions
Center of top flue outlet
Center of rear
flue outlet
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070905-28 FSGA 5056.4221
• Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperies.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Under no circumstances should this fireplace be modified. Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition.
• Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
It is Pacific Energy’s policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition, which is the result, either directly or indirectly, of any improper operation or installation procedures.
Caution: Turn off gas and electrical power supply and allow ample time for unit to cool before servicing appliance. It is recommended that this appliance and venting should be inspected at least once a year by a qualified service person. Do not use this heater if any part has been under water.Immediately call a qualified service technician to inspect the heater and to replace any part of the control system or gas control, which has been under water.
Door Glass Warning: Do not operate appliance with glass panel removed, cracked or broken. Replacement of glass should be done by a licensed or qualified service person.
Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken, it must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Pacific Energy dealer. Use ceramic glass only. Do not substitute with any other type.The size required is 12 3/16” x 17 1/4” x 5 mm. To remove broken glass, see page 11 for window removal instructions. Remove all particles of glass. Be careful, as they are very sharp. Install new glass complete with gasket and frame.
Annual Inspection:
a) Clean air passageways of excessive lint and dust buildup from
carpeting, bedding material, etc. The flow of ventilation air must not be obstructed. b) Inspect logs and burner assembly for lint and soot build-up. If excessive build-up of soot is pres­ent, have a qualified service person inspect and adjust unit for proper combustion. Clean logs and burner with a vacuum cleaner, paying close attention to the ports on the burner. c) Check the pilot system for proper flame size and operation. Clean pilot free of lint and dust. (See Fig. #2) d) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting system is disassembled for cleaning, it must be properly assembled and re-sealed, as per vent manufacturers instructions. e) Check door and glass panel gasket, replace if necessary. It is important that the glass and door seal be maintained in good condition. Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
Periodically:
a) Viewing glass may be cleaned with fireplace glass cleaner. b) Exterior finish may be cleaned with mild soap and water.
Safety Maintenance
Fig. #2
THERMOCOUPLE
ELECTRODE
PILOT FLAME
Caution:
Do not use abrasive cleaners on glass or any other part of this appliance. Do not clean glass when hot.
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070905-28 FSGA 5056.4221
Gas Supply
Floor Protection
Clearances
Attachment to Floor
In the state of Massachusetts, only a licensed plumber and gas fitter may install this product. Correct gas line diameter must be used to assure proper operation.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8 inch N.P.T. plugged tapping pressure test port for checking gas pressure immediately upstream of the gas supply connection to the appliance.
The gas valve inlet accepts a 3/8" N.P.T. fitting.
Mobile Home installations require that the appliance be firmly attached to the structure. Once the appliance is in its final location, secure the unit in place through holes in the pedestal base.The holes are located on the left and right hand side of the base.
The Fusion Gas stove may be installed directly on a combustible floor.If the appliance is to be installed directly on carpeting, combustible floor tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the unit.
The minimum clearances from the appliance to combustibles are shown on Fig. #3. Adequate clearances around air openings are required.
Sidewall to Appliance 6 in (152 mm) Rearwall to Appliance 1 in (25 mm) Corner to Appliance 1 in (25 mm)
Alcove Sidewall to Appliance 6 in (152 mm) Alcove minimum width 33 in (838 mm) Alcove maximum depth 48 in (1219 mm) Alcove minimum height 46 in (1168 mm)
Minimum Clearances to Combustibles
Correct gas pressure requirements
Natural Gas Propane
Min. Pressure 5.0” WC 11.5” WC
(For purpose of input adjustment)
Max. Pressure 13.9” WC 13.9” WC
Manifold Pressure
Maximum 3.8” WC 10.5” WC Minimum 0.7” WC 1.6” WC
13 3/4”
1”
1”
Fig. #3
Caution:
The gas line should be installed by a qualified service person in accordance with all building codes. Consult local and/or national building codes before proceeding.
1”
8 5/8”
16 1/2”
6”
8 5/8”
1”
6”
ALCOVE HEIGHT
61” MINIMUM
6”
48”
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070905-28 FSGA 5056.4221
Top or Rear Vent Conversion
1) Remove the two screws securing the air deflector to the rear of the stove (Fig.#3.01), remove the air deflector and store it in a safe place (Fig. #3.02).
2) Remove the two screws that secure the top plate in place (Fig. #3.03). To remove the top plate, lift it from the back and slide it for­ward slightly to unhook it from the brackets at the front (Fig.#3.04).
The fusion gas stove is set up in the factory as a top vent.To convert to rear vent, use the following proce­dure. Please read the instructions carefully before converting the appli­ance:
Fig. #3.01
Fig. #3.02
Fig. #3.03
Fig. #3.04
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070905-28 FSGA 5056.4221
IMPORTANT: Take care not to damage the gaskets on the vent adapter and flue outlet cover plate during the procedure. Inspect the gaskets carefully before reinstalling, if the gasket on either piece is damaged, it will need to be replaced before continuing.
3) Remove the four screws that fas­ten the vent cover to the back of the appliance, and remove the vent cover (Fig. #3.05).
4) Remove the four screws securing the vent adapter to the top of the stove (Fig #3.06).Pull the vent adapter off and attach it to the rear flue outlet. Press fir mly to ensure a positive, snug connection (Fig.#3.07) and use four screws to fasten it in place (Fig. #3.08).
Fig. #3.05
Fig. #3.06
Fig. #3.07
Fig. #3.08
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070905-28 FSGA 5056.4221
5) Place the vent cover from step 3 over the top flue outlet (Fig. #3.09) and use four screws to fasten it in place (Fig. #3.10).
6) Replace the top plate by hooking the front flange over the mounting brackets (Fig.#3.11) pull it firmly towards the rear of the appliance and fasten it down at the back with two screws (Fig #3.12).
Fig. #3.09
Fig. #3.10
Fig. #3.11
Fig. #3.12
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070905-28 FSGA 5056.4221
7) Place the air deflector back on the top of the appliance and align it so it is spaced evenly from either side. Fasten the air deflector to the rear bracket using two screws (Fig. #3.13).
8) Place the optional cast iron Fusion Gas Trivet into the outlet of the air deflector.Take care to not scratch the finish on the top of the appliance (Fig. #3.14). Adjust the cap so that the logo reads left to right when facing the front of the appliance, and the radius matches the top of the air deflector.
Fig. #3.13
Fig. #3.14
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