Pacific energy BROADWAY, BRENTWOOD Installation And Operating Instructions Manual

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: If the information in these instructions is not followed exactly a fire or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical Switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
BROADWAY & BRENTWOOD INSTALLATION AND OPERATING INSTRUCTIONS
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
bedroom or bed sitting room.
Visit www.pacificenergy.net for the most recent version of this manual
BDWY.BODYB / BRNT.BODYB
MODEL: BROADWAY/BRENTWOOD
SERIES: B
DIRECT VENT GAS INSERT
5055.66-B230216-44
Table Of Contents
Important Note for the Commonwealth of Massachusetts: ...... 3
Caution ...................................................................................... 4
Safety ......................................................................................... 5
First Fire ..................................................................................... 6
Warnings and Cautions ............................................................. 6
Remote Control Operation ..........................................................7
System Description .............................................................7
Transmitter (Remote Control with LCD Display) ..................7
IFC Module......................................................................... 8
Operating Procedure .......................................................... 8
Initializing the system for the rst time. ............................. 8
Temperature indication Display .......................................... 9
Turn on the Fireplace ......................................................... 9
Turn off the Fireplace ........................................................ 9
Manual Bypass of the Remote System .............................. 9
Key Lock ............................................................................ 9
Instructions for enabling the Thermostat
function for Canadian users. .............................................. 9
Remote Flame Control .................................................... 10
Room Thermostat (Transmitter Operation) ...................... 10
Smart Thermostat (Transmitter Operation) .......................11
Comfort Fan Speed Control ..............................................11
Low Battery Power Detection .......................................... 12
Transmitter ........................................................................ 12
Receiver ........................................................................... 12
Continuous Pilot/Intermittent Pilot (CPI/IPI) selection ..... 12
Maintenance ............................................................................ 13
Glass Door: ...................................................................... 13
Annual Inspection: ............................................................ 13
Periodically: ...................................................................... 13
Lighting Instructions ................................................................ 14
Fireplace Dimensions .............................................................. 15
Broadway: ..................................................................... 15
Brentwood: .................................................................. 15
Existing Fireplace Preparation ................................................. 16
Clearances to Combustibles ....................................................17
Mantel Clearance ............................................................ 17
Mantel Depth .................................................................. 17
Venting ..................................................................................... 18
Plumbing and Electrical ........................................................... 19
Gas Supply .............................................................................. 20
Gas pressure requirements .............................................. 20
Gas Pressure Check / Output / Efciency ............................... 20
Broadway ......................................................................... 20
Brentwood ..................................................................... 20
Gas Pressure Testing Procedure ..............................................21
Pilot Adjustment .......................................................................21
Propane Conversion ................................................................ 22
Adjustable leveling bolts .......................................................... 23
Door Installation/Removal ....................................................... 23
Installation ........................................................................ 23
Removal ........................................................................... 23
Surround Installation Instructions ............................................ 24
Surround Front Dimensions .................................................... 25
Broadway ...................................................................... 25
Brentwood .................................................................... 25
Fan Removal / Installation ....................................................... 26
Panel Installation / Removal .................................................... 30
Installation
Removal ........................................................................... 30
Air Deector Installation / Removal ..........................................31
Burner Tray Installation / Removal .......................................... 32
Burner Installation / Removal .................................................. 32
Log Set Installation / Removal ................................................ 33
Rustic Log Set Installation / Removal ..................................... 34
Glass Burner Installation / Removal ........................................ 35
Damper/Air Shutter ................................................................. 36
Replacement Parts ...................................................................37
Wiring Diagram ........................................................................ 38
Broadway Rating Label ........................................................... 39
Brentwood Rating Label .......................................................... 40
........................................................... 30
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Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or
in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment,the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-
wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accor dance with the provisions of 248 CMR 5.089(2) (a) 1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases,but identies “special venting systems”, the following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading
and understanding this manual. Any installation or operational deviation from the following instruc-
TM
tions voids the Town & Country Fireplaces
This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the replace and to replace any part of the control system and any gas control which has been under water.
Warranty and may prove hazardous.
This replace is equipped with a micro mesh safety screen for your protection and
must be installed with the unit. Removal of the safety screen will cause the replace to become a burn hazard.
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Safety
• Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical
barrier is recommended if there are at risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other ammable material should not be placed on or near the appliance.
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the
Surround Kit component and shall be installed.
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturers barrier for this appliance.
• Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
• Installation and repair should be done by a qualied service person. The appliance should be
inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
• It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures.
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Congratulations on your purchase of a Pacifi c Energy Gas Appliance.
Your  replace has been professionally installed by:
Dealer name: ___________________________________________________
Phone Number:___________________________________________________
If you discover any problems with your gas appliance contact your dealer immediately to have the unit repaired.
Caution: Do not attempt to repair the  replace because you may cause injury to yourself or others,
and risk causing damage to the unit.
Before operating your appliance carefully read this manual and pay close attention to all Safety
Warnings.
The manual contains important information on the unit’s safe operation and maintenance.
First Fire
When lit for the  rst time, the  replace will emit a slight odour for a couple of hours. This is due to
the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Odour caused by the curing process may cause discomfort to some individuals.
It is normal for  replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven.
NOTE: Fireplace may take up to 30 seconds to ignite each time the “ON” button has been selected
Warnings and Cautions
WARNING Fire Hazard. Can cause severe injury or death
The Receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the
appliance burner when operating the remote system or activating manual bypass of the remote system.
WARNING Shock Hazard. Can cause severe injury or death
This device is powered by line voltage. Do not try to repair this device. In no way is the enclosure to be
tampered with or opened. Disconnect from line voltage before performing any maintenance.
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Remote Control Operation
* SEE NOTICE REGARDING
THERMOSTAT USE
System Description
The Pro ame 2 Remote Control System consists of two elements:
1. Pro ame 2 Remote Control Transmitter.
2. Pro ame Integrated Fireplace Control (IFC) (Figure 3) board and a wiring harness to connect the IFC to the gas valve and stepper motor - See “Figure 29” on page 21.
Transmitter (Remote Control with LCD Display)
The Pro ame 2 Transmitter uses a streamline design with a simple button layout and informative LCD
display (Figure 1). The transmitter is powered by 3 AAA type batteries. A Mode key is provided to Index between the features and a Thermostat key is used to turn on/off or index through thermostat functions (Figure 1 and Figure 2)
Blue back lit LCD display
Figure 1: Pro ame 2 handset.
TRANSMISSION
THERMOSTAT OFF/ ON/SMART
* SEE NOTICE REGARDING THERMOSTAT USE
SET POINT: TEMPERATURE/LEVEL/STATE
OFF ON SMART
ON/OFF Key
THERMOSTAT Key
UP/DOWN Arrow Key
MODE Key
KEY LOCK
LOW BATTERY ALARM
ROOM TEMPERATURE
CPI MODE
COMFORT FAN
Figure 2: Pro ame 2 LCD display.
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IFC Module
The Proame 2 Integrated Fireplace Control (IFC) module (Figure 3) is a device that allows automatic ignition
and pilot ame supervision, and commands the functions of the hearth Heater. It’s congured to control the ON/OFF main burner operation, giving the choice of both IPI (intermittent pilot ignition), and CPI (continuous pilot ignition) modes. The Proame 2 IFC module controls and connects directly to the pilot assembly and the automatic valve using low electric power.
The IFC module can be powered by both an AC power supply, and battery pack for back up. The Proame
2 offers the added ability to control the comfort fan speed from OFF through six (6) speeds, a remotely actuated auxiliary outlet and a dimmable light outlet. The external batteries can provide DC power to the IFC allowing the batteries to be used only when line power is interrupted or lost, and if the Heater does not use a combustion fan.
Operating Procedure
Initializing the system for the rst time.
1. Install 4 AA batteries into the battery holder (Figure 4) located on the rear side behind the surround below the rebox. Install the ON/OFF switch cover (Figure 5) over top of the battery bay. Make sure that the selec­tion switch is on the “Remote” setting.
2. Install 3 AAA batteries into the Proame 2 Remote Transmitter (Figure 1).
3. Plug the power cord into the Brentwood/Broadway and open the gas supply line.
4. Insert a straightened paper clip into the opening marked “PRG” of the ON/OFF battery holder cover
(Figure 4 and Figure 5) and press the program button once. The module will beep 3 times indicating that it is ready to synchronize with a remote transmitter.
5. On the remote transmitter, push the power on button once. The remote transmitter will beep 4 times to indicate that the remote transmitter and the control module are now synchronized. The remote transmitter is now ready to use.
Figure 4: On - Off Switch - Battery holder.
Figure 3: IFC Module.
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Figure 5: On - Off Switch cover.
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Temperature indication Display
With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the transmitter to verify that a C or F is visible to the right of the Room Temperature display (Figure 6 and Figure 7).
Turn on the Fireplace
With the system OFF, press the ON/OFF Key on the remote transmitter. The remote transmitter display will show some other active Icons on the screen. At the same time the Receiver will activate the Heater. A single “beep” from the Receiver (module) will conrm reception of the command.
Turn off the Fireplace
With the system ON, press the ON/OFF Key on the Remote transmitter.
The Remote transmitter LCD display will only show the room temperature
(Figure 6 and Figure 7). At the same time the Receiver (module) will turn off the Heater. A single “beep” from the Receiver conrms reception of the command.
Figure 6: Temperature in
celcius.
Manual Bypass of the Remote System
If the batteries of the receiver or remote transmitter are low or depleted, the Heater can be turned off manually using ON/OFF switch located on battery box at the rear of the Broadway/Brentwood. This will bypass the remote transmitter.
Figure 7: Temperature in
fahrenheit.
Key Lock
This function will lock the keys to avoid unsupervised operation. To activate
this function, press the MODE and UP keys at the same time. The lock icon will appear (Figure 8). To de-activate this function, press the MODE and UP keys at the same time.
Figure 8: Key lock icon.
Instructions for enabling the Thermostat function for Canadian users.
The thermostat key (Figure 1) on the remote handset needs to be held down. Keep it pressed down and remove one of the three batteries from the remote handset. Simply re-install the battery that was removed and the feature is activated. Use the same procedure to disable the thermostat function.
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Remote Flame Control
The Proame has six (6) ame levels. With the
system on, and the ame level at the maximum in the appliance, pressing the down arrow key once will reduce the ame height by one step until the ame is turned off.
The Up Arrow Key will increase the ame height each
time it is pressed. If the Up Arrow Key is pressed while the system is on but the ame is off, the ame will come on in the high position (Figure 9). A single
“beep” will conrm reception of the command.
Flame level Max
Flame level 5
Flame level 1
Figure 9: Flame level control.
Room Thermostat (Transmitter Operation)
The Remote Control can operate as a room thermostat. The thermostat
can be set to a desired temperature to control the comfort level in a room.
To activate this function, press the Thermostat key (Figure 1). The LCD
display on the transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed (Figure 10). To adjust the set point, press the up or down arrow keys until the desired set point temperature is displayed on the LCD screen of the transmitter.
Flame Off
Room Temperature
Set Temperature
Figure 10: Room temperature control.
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Smart Thermostat (Transmitter Operation)
The Smart Thermostat function adjusts the  ame height in accordance to the difference between the set point
and the room temperatures. As the room temperature gets closer to the set point, the Smart Function will modulate the  ame down. If the room temperature is cool, the Smart Function will modulate the  ame up. To activate this function, press the THERMOSTAT key (Figure 1) until the word “SMART” appears to the right of the temperature icon (Figure 11). To adjust the set point, press the up or down arrow keys until the desired set point temperature is displayed on the LCD screen of the remote transmitter (Figure 12).
Figure 11: Smart  ame control.
Figure 12: Smart  ame function set low.
Comfort Fan Speed Control
If the Heater is equipped with a hot air circulating fan, the speed of the fan can be controlled by the Pro ame 2 System. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key (Figure 1) to index to the fan control icon (Figure 13). Use the Up/Down Arrow Keys to turn on, off or adjust the fan speed (Figure 14). A single “beep” will con rm reception of the command.
Figure 13: Comfort fan HI.
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Figure 14: Comfort fan off.
5055.66-B
Continuous Pilot/Intermittent Pilot (CPI/IPI) selection
With the system in the “OFF” position, press the Mode Key (Figure 1) to index to the CPI mode icon (Figure 16). Pressing the Up Arrow Key will activate the Continuous Pilot Ignition mode (CPI). Pressing the Down Arrow Key will return to IPI. A single “beep” will conrm the reception of the command.
Figure 15: IPI Mode.
Figure 17: Key lock icon.
Figure 16: CPI Mode.
Low Battery Power Detection
Transmitter
The life span of the remote control batteries depends on various factors: quality of the batteries used, the
number of ignitions of the Heater, the number of changes to the room thermostat set point, etc.
When the remote batteries are low, an icon will appear on the LCD display of the remote (Figure 17) before all
battery power is lost. When the batteries are replaced this icon will disappear.
Receiver
The life span of the IFC module batteries depends on various factors: quality of the batteries used, the
number of ignitions of the Heater, the number of changes to the room thermostat set point, etc.
When the IFC batteries are low, a “double-beep” will be emitted from the IFC module when it receives a command from the remote. This is an alert for a low battery condition for the IFC board. When the batteries are replaced, a single “beep” will be emitted from the IFC module when a key is pressed. See “Initializing the system for the rst time.” on page 8
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Maintenance
CAUTION:
Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the replace and its venting should be inspected at least once a year by a qualied service person.
FLAME SENSOR
PILOT
PILOT FLAME
Glass Door:
ELECTRODE
Warning: Do not operate replace with glass panel removed, cracked or broken. Replacement of the glass panel should be done by a licensed or qualied service person.
Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken it must be replaced before using the replace. Replacement glass can be obtained from your nearest Town & Country Fireplaces Do not substitute with any other type.
To remove broken glass, remove window frame as noted in See “Door Installation/ Removal” on page 23.
Unclip the Glass Retainer Clips located at the top and sides of the Window Frame. Pull the top edge of the glass out of the frame rst, then lift it up and out of the bottom edge.
Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the replace.
Re-install glass retaining clips.
TM
dealer. The size required is 52" x 16" x 5mm. Use ceramic glass only.
Figure 18: Pilot assembly.
Annual Inspection:
a) Remove glass panel and pebble assemblies. Inspect pebble and burner assemblies for soot buildup. If excessive
buildup of soot is present, have a qualied service person inspect and adjust unit for proper combustion. Clean logs and burner with a brush or vacuum cleaner, paying close attention to burner ports.
b) Check the pilot system for proper ame size and operation. Clean pilot free of soot, dust or any other deposits (See
Figure 18).
c) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting is disassembled
for cleaning, it must be properly assembled and re-sealed. See “Venting” on page 18 for proper procedure.
d) Check glass panel gasket, replace if necessary. It is important that the glass seal be maintained in good condition.
e) Check and replace batteries as needed.
Note: The appliance area must be kept clear and free from combustible materials, gasoline and other ammable vapours and liquids.
Periodically:
a) Viewing glass may be cleaned as necessary with replace glass cleaner.
b) Exterior nish may be cleaned with mild soap and water.
CAUTION:
Do not use abrasive cleaners on glass or any other part of the replace.
Do not clean glass when hot.
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Lighting Instructions
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