Pacific energy Brentwood Gas Insert Installation And Operating Instructions Manual

IMPORTANT:
THESE INSTRUCTIONS ARE TO
REMAIN WITH THE
HOMEOWNER
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-- WHAT TO DO IF YOU SMELL GAS
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
-- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Brentwood
Gas Insert
SERIES A
VENTED GAS FIREPLACE
HEATER
INSTALLATION
AND
030603-24 Brentwood-A 5056.424
OPERATING
INSTRUCTIONS
Contents
Caution ...................................................................................................... 3
Safety ......................................................................................................... 4
Maintenance .............................................................................................. 4
Installation ................................................................................................ 5
Clearances ................................................................................................. 6
Venting....................................................................................................... 7
Gas Supply ................................................................................................ 7
Blocked Vent Shutoff System .................................................................. 8
Draft Inspection ........................................................................................ 8
Surround Assembly .................................................................................. 9
Log Set ..................................................................................................... 10
Glowing Embers ..................................................................................... 12
Levelling Legs ......................................................................................... 12
Glass Frame Installation ........................................................................ 12
Louver Installation ................................................................................. 13
Optional Radiant Overlay ..................................................................... 13
Lighting Instructions .............................................................................. 14
First Fire .................................................................................................. 15
Operation................................................................................................. 15
Primary Air Adjustment........................................................................ 15
Burner Removal ..................................................................................... 16
Propane Conversion ............................................................................... 17
Optional Blower ...................................................................................... 18
Replacement Parts .................................................................................. 20
Burner Replacement Parts .................................................................... 22
Label ........................................................................................................ 23
2
IMPORTANT: When lit for the first time, the appliance will emit a slight odor for a couple of hours. This is due to the curing of paints, seal­ants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. If optional fan kit has been installed, place fan in the "OFF" posi­tion. Smoke and fumes caused by the curing process may cause discomfort to some individu­als.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven.
Fig. # 1
Caution
FOR YOUR SAFETY - Do not install or operate your
Pacific Energy Brentwood Gas Insert without first reading and understanding this manual. Any installation or opera­tional deviation from the following instructions voids the Pacific Energy Gas Stove Warranty and may prove hazard­ous.
This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/ 2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
A
27 1/2"
2 1/2"
20 1/2"
B
12 1/2"
24 1/8"
Standard-size Surround Assembly, Plain and Embossed Bevelled Panels ............ 38 1/2" wide x 27 1/4" high
Over-size Surround Assembly, Plain Flat Panels ................................................... 44 3/4" wide x 30 1/2" high
AB
3
Safety
Maintenance
Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and dra­peries.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person.
More frequent cleaning may be required due to exces­sive lint from carpeting, bedding material, etc. It is im­perative that control compartments, burners and circu­lating air passageways of the appliance be kept clean.
Caution: Turn off gas and electrical power supply and allow
ample time for unit to cool before servicing appliance. It is recommended that this appliance and venting should be inspected at least once a year by a qualified service person. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
Glass Panel: Warning: Do not operate appliance with glass panel re-
moved, cracked or broken. Replacement of the glass panel should be done by a licensed or qualified service person. Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken, it must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Pacific Energy dealer. The size required is 13 3/4" x 27 3/8" x 5mm. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, fold down the front bottom louver to access the window latches. Disengage the over-center latches by pulling each lever down and forward. Grasp the sides of the frame and swing the bottom out to clear. Lift up and forward to disengage from the top. Remove all particles of glass. Be careful as they are very sharp. Install new glass complete with gasket. Replace frame.
It is Pacific Energy’s policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indi­rectly, of any improper operation or installation procedures.
Fig. # 2
THERMOPILE
PILOT FLAME
THERMOCOUPLE
ELECTRODE
Annual Inspection:
1) Clean louvers and air passage ways of excessive lint buildup from carpeting, bedding material, etc. The flow of combustion and ventilation air must not be obstructed.
2) Remove glass frame assembly and log set. Inspect logs and burner assembly for lint and soot buildup. If excessive buildup of soot is present, have a qualified service person inspect and adjust unit for proper combustion. Clean logs and burner with a vacuum cleaner, paying close attention to burner ports.
3) Check the pilot system for proper operation (See Fig. #2).
4) Check that the chimney flue and its outlet are open and free from blockage or debris.
5) Check glass panel gasket, replace if necessary.
Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Periodically:
a) Viewing glass may be cleaned with glass cleaner. b) Exterior porcelain enamel finish may be cleaned with soap and water. Note: Never use abrasives to clean this appliance.
4
Installation
Caution: A gas appliance must NOT be connected to a
chimney flue servicing a separate solid fuel burning appli­ance.
This appliance MUST be properly connected to a venting system. This heater is equipped with a blocked vent shutoff system designed to protect against improper vent­ing of combustion products. WARNING: Operation of this heater when not connected to
a properly installed and maintained venting system or tam­pering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death. Note: This appliance has a draft hood built in, and when installed according to these instructions, the draft hood is in the same atmospheric pressure zone as the combustion air inlet to the appliance. Adequate combustion and ventilation air must be provided for safe and proper operation.
The Brentwood Insert installation and venting must con­form to the current CAN/CGA-B149 installation code (in Canada) or the National Fuel Gas Code, ANSI Z223.1 ­1988 (in the USA), and approved per local codes. Only qualified (licensed or trained) personnel should install this product.
Fig. # 4
32 1/2"
32"
17"
The fireplace and its chimney should be swept and inspected. The existing fireplace damper (if present) should be locked open or removed completely if opening is too small for a 4" flue liner to pass through.
Only listed trim kits shall be used in the installation of this appliance. Draft Relief Openings must not be covered or blocked.
Existing Fireplace (Masonry or Factory Built)
In order to sufficiently accommodate the Brentwood Insert, the minimum size of the fireplace should be 28 inches wide, 21 inches high and 13 inches deep (Fig. #3).
Fig. # 3
Optional Zero Clearance Kit
The Brentwood Insert may be framed in with the optional Mirage Zero-Clearance Kit (Fig. #4). Refer to the installation instructions that are supplied with the kit for framing dimen­sions and precautions. This unit must not be installed with zero clearance to combustible material without the use of the kit.
13"
MINIMUM
21"
MINIMUM
28"
MINIMUM
5
Clearances
The Brentwood Insert is designed to be installed into a masonry or a factory built zero clearance fireplace, or built in with the optional Mirage Zero-Clearance Kit. The masonry fireplace must be built according to the requirements of the standards for chimneys, fireplaces, vents and solid fuel burn­ing appliances, NFPA 211 (Latest Edition) or applicable National, Provincial, State or local codes. The factory built zero clearance fireplace and its chimney must be certified and meet applicable National, Provincial, State or local codes.
The minimum clearances from the appliance to combustible surfaces are shown on Fig. #5 and #6. Adequate clearances around air openings and combustion air supplies are required.
Minimum Clearances to Combustibles:
(installed as a fireplace insert)
Adjacent sidewall: 9.5 in. (241 mm) Ceiling to appliance: 38 in. (965 mm) Mantel to appliance: see Fig. #5 and #6 Maximum mantel extension: see Fig. #5 and #6 Facing Side and Top
to appliance surround: 1 in. (25 mm)
Fig. # 6
VENTED
GAS INSERT
(305 mm)
8 in.
(203 mm)
12 in.
(102 mm)
4 in.
1 in.
(25 mm)
11 in.
(279 mm)
TOP OR SIDE FACING
COMBUSTIBLE MANTEL
15 in.
(381 mm)
13 in.
(330 mm)
Fig. # 5
A
CEILING
Mantel
B
38 in. (965 mm.)
Minimum Clearances to a Combustible Mantel
(installed as a fireplace insert)
"A" Mantel Width "B" Clearance
4 in. (102 mm) 11 in. (279 mm) 8 in. (203 mm) 13 in. (330 mm) 12 in. (305 mm) 15 in. (381 mm)
ADJACENT WALL
9.5 in. (241 mm.)
6
Venting
Caution: Use only a flue liner system approved by the local gas authority and install in accordance with the manufacturers instructions. Consult local and/or national building codes before altering fireplace.
The chimney must be relined with a minimum 4" flue liner (Fig. #7). A combination of 4" flex and rigid flue liner may be used. (Consult local codes) The liner should extend from the Insert collar to the top of the chimney. At the top of the chimney, the air space between the new liner and existing chimney must be sealed to prevent water from entering. Place a flashing that fits snugly around the 4" liner on top of the chimney. Caulk the flashing in place to seal any gaps.
Remove the screw located in front of the vent connector plate. Attach the flex end of the flue liner to the collar on top of the connector plate.
Fig. # 7
Fig. # 8
Optional
Blower
Cord Exit Rear Knockout
Position vent connector plate over top of unit as the insert is pushed into the fireplace. Clip connector plate at the back of the unit and attach to the front with screw provided (Fig. #8). Leave the insert extending a couple of inches out of the fireplace to allow for proper surround placement.
Gas Inlet
Cap
Seal Flashing
4" Rigid Liner
4" Flex Liner
Gas Supply
Caution: The gas line should be installed by a qualified service person in accordance with all building codes. Consult local and/or national building codes before pro­ceeding.
The gas valve inlet accepts a 3/8" N.P.T. fitting. Correct gas line diameter must be used to assure proper operation. The gas control is equipped with a capture screw type pres­sure test port, therefore it is not necessary to provide an 1/8 inch N.P.T. plugged tapping pressure port for checking gas pressure immediately upstream of the gas supply connection to the appliance. A knockout is provided at the bottom right rear of the appliance as an alternate inlet for a gas supply line (Fig. #8). To use this inlet, remove the knockout from the rear of the appliance. Remove the plastic bushing installed in the side and reinstall into the hole at the rear of the appliance. An optional 24" long flexible connector (part # GASC.GASCON) may be used for easy gas connection. This connector may exit the appliance through either the right front or right rear access holes.
Gas
Insert
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" wc 11.5" wc
(For purpose of input adjustment)
Max. Pressure 10.5" wc 13.0" wc Manifold Pressure 3.8" wc 11.0" wc
7
Blocked Vent Shutoff System
Installation
This appliance is equipped with a blocked vent shutoff system. The switch assembly is shipped with the appliance.
1) Unravel wire, feed through front grommeted hole located on the firebox support and right hand casing side.
2) Connect wire to "TPTH" and "TH" terminals on the gas valve (Fig. #10).
3) Remove the two screws located at the uppermost right front corner of the appliance.
4) Position the spill switch over the two holes and fasten in place with the two screws (Fig. #9).
5) Install surround assembly. Connect remaining wire leads to the rocker switch on the surround trim.
Fig. # 9
Draft Inspection
This appliance must be connected to a venting system with adequate draft to ensure safe and proper operation.
To inspect vent operation: A few minutes after the appliance is lit, insert a smoke stick between the middle and top louver (Fig. #11). If the smoke is drawn in, the venting system is operating properly. If the smoke is not drawn into the opening, turn the unit off and inspect the venting system for blockages or restrictions.
Fig. # 11
Fig. # 10
Thermopile
Rocker Switch
Smoke Stick
Spill Switch
THTP THTP
O
P
I
L
O
T
AE
L
H
I
F
O
F
P
I
L
T
O
N
O
Gas Valve
8
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