Pacific energy Alderlea T5, ALT5 Installation And Operating Instrictions

THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER SAVE THESE INSTRUCTIONS
SAFETY NOTICE
If this stove is not properly installed, a house  re may result. For your safety, follow the installation instructions. Contact local building or  re officials about restrictions and installation inspection requirements in your area.
SERIAL #
Alderlea T5 Classic Insert
INSTALLATION AND OPERATING INSTRUCTIONS
TESTED and LISTED to ULC S628 / UL 1482
Meets the U.S. Environmental Protection Agency's July 1990 Particulate Emission Standards
180314-24 ALT5.CPINSB 5055.2031
MODEL: ALT5 INSERT SERIES: D PRODUCT CODE: ALT5.CPINSBKA ALT5.CPINSBNA
Contents
Safety ................................................................................................. 3
Clearances ......................................................................................... 3
Masonry or Factory Built Fireplace ............................................ 3
Maintenance Checks..........................................................................4
Dimensions ........................................................................................ 6
Installation .......................................................................................... 7
Fireplace Speci cations ............................................................. 7
Into a Masonry Fireplace ........................................................... 7
Full Flue Liner (Required in Canada) Fig #2 ..............................8
Direct Flue Connection (Only permitted in USA) Fig #4 .............8
Into a Factory Built Fireplace .....................................................8
Surround Assembly and Installation ........................................... 10
Fan Removal/Installation ............................................................ 11
Fan Speed Controller Relocation ...............................................12
Operation ........................................................................................... 14
Wood Selection .......................................................................... 14
How to Test Your Wood .............................................................. 14
Lighting the Fire .........................................................................14
Normal Operation ...................................................................... 14
Restarting After Extended or Overnight Burns ........................... 15
More Wood, More Heat .............................................................. 15
Proper Draft ................................................................................ 15
Ash Removal .............................................................................. 15
Disposal of Ashes ......................................................................15
Blower ................................................................................................ 15
Blower Operation .......................................................................15
Electrical Supply ........................................................................ 15
Creosote ............................................................................................16
Formation and Need for Removal ..............................................16
Chimney Fires ............................................................................16
In Case of a Chimney Fire .........................................................16
Avoiding a Chimney Fire ............................................................16
Maintenance ......................................................................................17
Baffle Removal ........................................................................... 17
Replacement Parts ............................................................................18
Appendix A ......................................................................................... 19
Understanding & Operating Your Paci c Energy Stove .............. 19
Troubleshooting .......................................................................... 20
Firebrick Installation ...........................................................................21
Label .......................................................................................... 23
2
ALT5.CPINSB 180314-24
6.5"
16"
20.5"
2"
Safety
Clearances
Please read this entire manual before installation and use of this wood burning insert. Failure to follow these instructions could result in property damage, bodily injury or even death.
We strongly recommend that smoke detectors be installed. If smoke detectors have been previously installed, you may notice that they are operating more frequently. This may be due to curing of stove paint or fumes caused by accidentally leaving the  re door open. Do not disconnect the detectors. If necessary, relocate them to reduce their sensitivity.
SAFETY NOTICE: If this stove is not properly installed, a house  re may result. For your safety, follow the installation directions. Consult local building or  re officials about restrictions and installation inspection requirements in your area.
NATIONAL FIREPLACE INSTITUTE
CERTIFIED
www.nficertified.org
We recommend that our products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) or in Canada by Wood Energy Technical Training (WETT)
Wood Energy Technical Training
www.wettinc .ca
Masonry or Factory Built Fireplace
The minimum required clearances to surrounding combustible materials when installed into a masonry or factory built  replace are listed below and in  gure #1.
Minimum Clearances to Combustibles
(Measured From Insert Body)
Adjacent Sidewall .....................20.5 in. (520 mm.)
Mantel .......................................... 16 in. (406 mm.)
Top Facing ...................................16 in. (406 mm.)
Side Facing (1.5 in. extension) ... 6.5 in. (165 mm.)
CAUTION: Unit hot while in operation. Parts of the appliance, especially the external surfaces, will be hot to touch when in operation. Keep children, clothing and furniture away. Contact may cause skins burns.
Fig. # 1
Mantel or Top Facing
Side Facing
$GMDFHQW:DOO
Fireplace Hearth
ALT5.CPINSB 180314-24
3
Maintenance Checks
Check the following parts for damage such as cracks, excessive corrosion, burned out sections and excessive warping: (See website for descriptions and more detail)
Weekly:
- Firebrick - Visual, for cracking.
- Door Gasket - sagging, placement, damage.
Monthly
- Brick rail tabs and brick rails.
- Air riser tube in the back of the  rebox.
- Back side of airwash chamber.
- Baffle locking pin.
- Boost tube cover.
When Cleaning the Chimney System:
- Top baffle board/blanket.
- Baffle.
- Top heat shield and mounting bolt.
- Baffle Gasket.
- Brick Rails.
- Manifold.
- Some warping of the baffle is normal(up to 1/4” or .65cm).
- Replace if the baffle has permanent warping greater than this or has cracking or breakage.
- Please contact your Dealer if you experience any of the damage listed above. Continuing to operate your stove with broken parts may accelerate damage to other parts and may void your warranty
Blowers:
- The blowers should be cleaned out a minimum every six months by using a vacumn on the blower intakes to remove any dust and debris. See “Fan Speed Controller Relocation” section on page 12, steps 1 & 2, for how to remove the panels and access the blowers.
4
ALT5.CPINSB 180314-24
Fireplace hearth requirements: (Measured without the insert)
The non-combustible  replace hearth must be raised 2” above an adjacent combustible  oor and extend 16” in front and 8” beyond
*
each side of the existing  replace opening. A non-combustible hearth that extends a minimum 23-1/2” in front of the  replace opening may be  ush to an adjacent combustible  oor.
MINIMUM FIREPLACE
OPENING AND HEARTH
DIMENSIONS
16”
18”
21”
24 1/2”
24”
18 1/4”
Non-combustible  replace
hearth
8”8”
2”
*
2”
Ember protection:
Combustible  oor in front of the  replace insert must be protected from hot embers by non-combustible material extending
**
16” to the  ring side and 8” to other sides of the unit.
Consult CAN/CSA-B365 Installation Code for Solid-Fuel-Burning appliances and equipment in Canada, and N.F.P.A. 211 Standard for chimneys,  replaces, vents and Solid-Fuel-Burning appliances in USA.
MINIMUM EMBER
PROTECTION
DIMENSIONS
Non-combustible  replace
hearth
Non-combustible  oor
covering
ALT5.CPINSB 180314-24
23 1/2”
18”
**
2”
5
Dimensions
WITH REGULAR SURROUND WITH OVERSIZED SURROUND
ALT5 INSERT &
ALT5 CLASSIC INSERT
34 1/8"
30 3/8"
42 1/2"
23 7/8"
33 5/8"
9 1/2"
29 3/8"
10 5/8"
33 1/8"
42 1/2"
17 5/8"
20 7/8"
21 1/2"
17 5/8"
28 3/8"
6
ALT5.CPINSB 180314-24
Installation
Your Insert is designed to be installed into a masonry or factory-built, zero-clearance wood burning  replace. The masonry  replace must be built according to the requirements of the Standard of Chimneys, Fireplaces, Vents and Solid Fuel Burning appliances, N.F.P.A. 211 (Latest Edition) or applicable National, Provincial, State or local codes. The installation shall conform to CAN/ CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and Equipment. The factory-built, zero-clearance  replace and its chimney must be listed per UL 127 or ULC S610 standards. Warning: Under no circumstances is this heater to be installed in a makeshift or "temporary" manner.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
Fireplace Speci cations
Fig. # 2
Full Flue Liner
(Required in Canada)
Rain Cap
Stainless Steel
Rigid or Flex Liner
Your  replace is required to have the following minimum sizes: WIDTH (at front) 24 1/2" (622 mm) WIDTH (at rear) 24" (610 mm) HEIGHT 21" (533 mm) DEPTH 18 1/4" (464 mm)
Chimney height 15' (minimum)
A metal tag is provided and is to be fastened to the back wall of the  replace, if the  replace has been modi ed to accommodate the insert.
Into a Masonry Fireplace
Inspect your  replace for cracks, loose mortar or other physical defects. If repairs are required, they should be completed before installing your insert. The  replace chimney must be suitable for wood burning use. Check for creosote build up or other obstructions, especially if it has not been in use for some time - have chimney swept. The existing  replace damper is to be locked open or removed completely.
WARNING: Do not remove bricks or mortar from your existing  replace.
Exception: Masonry or steel, including the damper plate, may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner, provided that their removal will not weaken the structure of the  replace and chimney, and will not reduce protection for combustible materials to less than that required by the National Building Code. The Insert must be installed in accordance with local and or national building codes. The two methods of  ue connection that are acceptable in most areas are:
Mantel or
Top Facing
Full Flue Liner: (Fig.2) where a stainless steel rigid or  exible liner extends from the Insert  ue collar to the top of the chimney. Positive Flue Connection(In U.S.A. only): where a throat blocker plate and a short connector pipe is used. Note: A clean-out door may be required under local codes, when a positive  ue connection is used. Consult local codes.
Paci c Energy highly recommends the use of a full liner as the safest installation and providing optimum performance. When connected to a full liner, the Insert is able to draft correctly and will prevent problems such as difficult start­ups and smoking out the door.
For difficult installations, this insert is approved for use with a SPND.3OFFSETA - 3”  ue offset box. Only this offset box is approved for use with this insert. The use of any other offset box may cause a hazard and/ or void any warranty.
ALT5.CPINSB 180314-24
7
Full Flue Liner (Required in Canada) Fig #2
This  replace insert must be installed with a continuous liner of 6” diameter extending from the  replace insert to the top of the chimney. The chimney liner must conform to the class 3 requirements of CAN/ULC-S635, Standard for Lining systems for Existing Masonry or Factory-Built Chimneys or Vents, or CAN/ULC-S640, Standard for lining systems for New Masonry Chimneys. In U.S.A. liner must conform to UL1777. Consult your local Dealer about relining your fireplace chimney.
1) Measure the chimney height from the top of the existing  ue to the  oor of the hearth. This will allow extra length of liner for  ashing and rain cap.
2) Feed the stainless steel liner from the top of the chimney, through the damper area and into the  replace cavity.
3) Attach a stove connector to the bottom of the liner, as per the instructions provided with the chimney liner.
4) To mount optional rear leveling leg bolts, prop unit up to access threaded inserts under rear of unit. Thread supplied bolts into inserts, set depth to correspond to depth of  replace drop.
5) Push the Insert into position inside the  replace and attach the connector to the stove collar and secure with screws. Use the rear adjusting legs to level the Insert.
Note: To access the holes for securing connector to the stove
collar, remove the top front casing. To remove, undo the screws located on both sides of the top front(Fig #3) then pull casing toward you and up. Reverse these steps to install casing top. If it is necessary to get access to the connector pipe through the  ue outlet of the Insert, the baffle can be removed (see Baffle Removal section).
6) Measure, trim and shape a top  ashing to  t the existing chimney  ue. Plan for a 1” to 1-1/2” overlap on each side. Place  ashing over top of the liner and seat  rmly against
the tile.
7) Screw  ashing collar to liner. Caulk gap around  ashing with RTV silicone.
8) Attach a rain cap to the end of the liner. A storm collar should be used. (Follow vent manufacturers instructions.)
Into a Factory Built Fireplace
Your Paci c Insert may be installed into a factory built  replace with the following requirements:
1) Inspect your  replace for damage or other physical defects. The  replace must be in good working condition. If in doubt about its condition, seek professional advice. Check for creosote build up or other obstructions inside the chimney, especially if it has not been in use for some time. Before installing, clean your chimney system thoroughly.
2) A full stainless steel rigid or  exible  ue liner meeting type HT requirements (2100°F) per UL1777(U.S.) or ULC S635 (Canada) must be used for both safety and performance. The liner must be securely attached to the insert  ue collar and the chimney top.
3) The surround must be sealed to the  replace front or the damper area around the chimney liner must be sealed to prevent room air entering the chimney cavity of the  replace.
4) The air  ow within and around the  replace must not be altered by the installation of the Insert (i.e. no blockage of louvers or cooling air inlet or outlet ports). This includes the circulating air chambers in a steel  replace or metal heat circulator.
5) Alteration of the  replace in any manner is not permitted with the following exceptions:
a: external trim pieces which do not affect the operation of
the  replace may be removed and stored on or within the  replace for re-assembly if the Insert is removed.
b: the chimney damper may be removed to install the liner.
Fig. # 3
SCREWS
Direct Flue Connection (Only permitted in USA) Fig #4
1) Measure from the  rst chimney  ue liner tile to the top of the Insert. Allow extra length of liner to insert into  ue tile.
2) Feed the stainless steel liner through the damper area and into the  rst chimney  ue tile. Seal around pipe.
Note: A clean-out door may be required under local codes, when
a direct  ue connection is used. Consult local codes.
3) To mount optional rear leveling leg bolts, prop unit up to access threaded inserts under rear of unit. Thread supplied bolts into inserts, set depth to correspond to depth of  replace drop.
4) Push the Insert into position inside the  replace and attach the connector pipe to the stove collar. Use the rear adjusting legs to level the Insert.
Note: To access the holes for securing connector to the stove
collar, remove the top front casing. To remove, undo the screws located on both sides of the top front(Fig #3) then pull casing toward you and up. Reverse these steps to install casing top. If it is necessary to get access to the connector pipe through the  ue outlet of the Insert, the baffle can be removed (see Baffle Removal section).
8
Fig. # 4
Mantel or
Top Facing
Sealed Throat
6" Stainless Steel
Rigid or Flex Liner
Direct Flue Connection
(USA Only)
Chimney
Flue Liner
ALT5.CPINSB 180314-24
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