Pacific Z210 Parts Manual

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FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORTANT INFORMATION:

MODEL

SERIAL NUMBER

PART NUMBER

DATE PURCHASED

Z210 20” Automatic Scrubber

Parts Manual

The contents of this manual are based on the latest product information available at the time of publication. Pacific reserves the right to make changes or improvements to its machines without notice.

For new books write to:

Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.

Pacific Floor Care

2259 South Sheridan Road Muskegon, MI 49442

SAFETY INSTRUCTIONS

1) Y ou must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor.

2) Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.

3) Read the labels carefully on the machine. Do not cover them for any reason and replace them if damaged.

4) Do not operate this machine unless it is completely assembled and inspect the machine carefully before operation.

5) Pay close attention to other people and especially children while operating this machine.

6) Be a careful driver and do not strike shelving or scaffolding, especially where there is a danger of falling objects.

7) Machines can cause an explosion when operated near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials.

8) In case of fire, use a powder extinguisher. Do not use water .

9) Do not use this machine as a means of transport.

10 ) Do not use acid solutions that could damage the machine or flooring.

11) Adjust your speed to the conditions of the floor.

12 ) Do not turn the machine on an incline. Do not stop and leave the machine on a ramp or incline. 13 ) During any maintenance operation disconnect the power supply from the machine. 14 ) Lead acid batteries generate gases that can cause an explosion. Read the instruction manual supplied with the battery charger. Keep sparks and flames

away from batteries. NO SMOKING. Charge the batteries only in an area with good ventilation.

15 ) Do not use a charger if the power cord is damaged or a charger that is not matched to the machine. 16 ) Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other met al across the battery

terminals, or on the top of the batteries.

17 ) Maintenance and repairs must be performed by authorized Service Centers only. 18 ) Keep the electrical parts of the machine dry . Do not wash the machine with direct water jet s or high pressure, or with corrosive material. For storage, keep

the machine in a dry location.

19 ) Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition

for the operator or other persons. Always put CAUTION signs near the area you are cleaning.

20 ) Do not reach under shrouds with fingers, hands, or toes when machine is running.

SYMBOLS USED ON THE AUTOMA TIC SCRUBBER

Water Valve Indicator

Brush Drive Motor Control Switch

Vacuum Motor Control Switch

Squeegee Lift Lever Indicator

Battery Charge Indicator

Water Flow Control Indicator

MACHINE PREP ARATION

1. UNPACKING THE MACHINE

a. Take off the outer packaging b. The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie

down straps

c. Using a ramp, pull the machine off the pallet

2. BA TTER Y INSTALLA TION

a. Remove the squeegee hose from the recovery tank b. Remove the vacuum cover by rotating it counterclockwise

c. Remove recovery tank by lifting tank by lift chain at the back of the tank and the drain hose at

the front of the tank d. Place the batteries in the battery compartment e. Connect the battery connector to the machine connector

f. Replace the recovery tank and reassemble the vacuum cover and squeegee hose

3. BATTERY CHARGE LEVEL INDICATOR

The battery indicator is digital with four display levels and a flashing one. The numbers, which appear on the display, show the approximate charge level. Four represent s a full charge and 0 represents discharged and the batteries must be recharged.

NOTE: The brush motor automatically switches off after the battery indicator light begins to flash. You will be able run the vacuum motor and finish drying any wet areas

MACHINE PREP ARATION

4. SQUEEGEE ASSEMBLY INSTALLATION

The squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down. Lower the squeegee and install vacuum hose over vacuum outlet on squeegee assembly . The hose should be located to the rear of the lifting cable

5. ADJUSTING SQUEEGEE HEIGHT

The height from floor to squeegee should be adjusted based on blade wear. Rot ate the adjusting knobs counter-clockwise to lower squeegee and clockwise to lift it

NOTE: Rotate the right and left adjusting knobs until the squeegee is positioned parallel to the floor

6. ADJUSTING SQUEEGEE INCLINATION

During operation the rear squeegee blade is most efficient when bent backwards roughly 3/16

ths

to 5/16

ths

of an inch along its entire length. T o increase the blade bending in the center of the squeegee, tilt the squeegee body backward by turning the adjuster knob counter-clockwise. Conversely , turn the adjuster knob clockwise to increase the bending at the outside edges of squeegee blade

MACHINE PREP ARATION

7. RECOVERY TANK

Open the lid and confirm the following connections are secure: a. The vacuum cover is securely attached. Align the notches and rotate the cover

clockwise to close. The vacuum hose must also be attached b. Confirm that the squeegee hose is properly connected c. Confirm that the drain hose plug, which is located at the front of the machine, is closed

8. SOLUTION WATER

Fill the solution tank with clean water at a temperature not higher than 50°C / 122°F . Add the proper concentration of liquid detergent by following the manufacturer instructions. Excess foam in the recovery tank can damage the vacuum motor, so use only the minimum amount of detergent necessary . Reassemble the cover

WARNING! Always use low foaming detergent. Adding antifoam liquid into the recovery tank before cleaning will also help prevent foaming

NEVER USE ACID, BLEACH or AMMONIA

9. BRUSH/PAD DRIVER INSTALLATION

a. Lift the brush base by depressing the foot level at the rear of the machine b. Place the brushes under the base. Align the brush lugs with the holes in the brush plate.

Insert the brushes into the plate and turn each brush so the lugs are pushed toward their

retaining springs, until locked. The photo shows the directions to rotate the brushes to

lock them into operating position

MACHINE PREP ARATION

10. SPLASH GUARD INST ALLATION

a. Wrap splash guard around the brush deck base b. Place band clamp over the front band clamp stud c. Pull band clamp around brush deck base and place and clamp spring over rear band clamp stud d. Repeat process on opposite side of brush deck base

MACHINE OPERA TION

1. Connect machine connector to the battery connector

2. Turn on the brush motor switch. Battery charge indicator will illuminate indicating the charge level of the batteries. If the indicator is flashing the batteries need to be charged. Please note that the scrubbing brushes will not rotate until the hand switch lever is engaged

4. Turn on the water solenoid valve switch

5. Turn on the vacuum motor switch

MACHINE OPERA TION

5. Adjust the flow rate of the cleaning solution with lever . Moving the solution flow control lever downward increases the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly , but not so much that the water gets past the splash guard. Remember that the correct solution quantity depends on the type of floor, the dirt level and the scrubbing speed

6. Release and raise the brush base lift lever to lower the brush base

7. Lower the squeegee using the squeegee lift lever

8. SCRUBBING

This machine is equipped with brush assist propulsion. Depress the handle switch lever. The

scrub brush will begin to rotate and solution will begin to flow. During the first few yards of operation, check that the quantity of the cleaning solution is sufficient to wet the floor and that the squeegee dries the floor surface

WARNING! Always lift the squeegee when moving backwards

9. OVER FILL PROTECTION The machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full. V acuum motor does not stop operating but the vacuum exhaust air flow rate is greatly reduced. When this occurs, empty the recovery tank by removing the drain plug on the drain hose and then empty the recovery tank

WARNING! Use gloves for protection from contact with dangerous solutions

After finishing your work and before any type of maintenance is done, it is necessary to do the following:

1. Close the water valve by raising the solution flow control lever

2. Raise the brush base by stepping down locking the brush base lift lever. T o lock the lever move your foot to the right while the lever is pressed down

3. Lift the squeegee by raising the squeegee lift lever and locking it by moving the lever to the left

WARNING! The squeegee blades can be damaged if the squeegee is not raised

during storage or transport

MACHINE OPERA TION

UPON COMPLETION OF MACHINE USE

4. Switch off the water solenoid valve switch

5. Switch off the brush motor switch

6. Switch off the vacuum motor switch

7. Transport the machine to the location where the recovery tank should be emptied

8. Remove the drain hose at the front of the recovery tank

9. Remove the drain plug and empty the recovery tank WARNING! Use gloves for protection from contact with dangerous solutions

1 1. Remove the brush or pad driver and clean them with clear water

UPON COMPLETION OF MACHINE USE

DAIL Y MACHINE MAINTENANCE

CLEANING THE RECOVERY TANK

1. Empty the recovery tank by removing the drain plug from the drain hose WARNING: Use gloves for protection from contact with dangerous solution

2. Lift the cover of the recovery tank

3. T ake off the vacuum cover by rot ating it counter clockwise

4. Remove the filter and its housing

5. Rinse the tank with clean water

CLEANING THE VACUUM FILTER

6. Lift the cover

7. T ake off the vacuum cover by rot ating it counter clockwise

8. Remove the filter and its housing

9. Use clear water to clean the walls and the bottom of the filter

10. Remove the filter and its housing 1 1. Wash all components thoroughly

12. Reassemble repeating the above operations in reverse

CLEANING THE SQUEEGEE

T o obtain the best drying results, keep the squeegee clean. To clean the squeegee it is necessary to:

13. Remove the vacuum hose from the squeegee

14. Lift locking latches. Remove the squeegee assembly by pulling rearward

15. Clean the inside of the squeegee thoroughly

16. Clean the squeegee blades thoroughly

17. Reassemble

REPLACING THE SQUEEGEE BLADES

Check the squeegee blades for wear and if necessary , change them. T o replace the squeegee blades:

18. Remove the squeegee vacuum hose from its port

19. Lift locking latches and pull squeegee assembly rearward

20. Release the band clamps by lifting the band clamp latch

21. Remove squeegee blades

22. Rotate or replace the blades. Please note that the squeegee has 4 useable edges so you may be able to rotate squeegee blades

23. T o reassemble the squeegee, repeat the above operations in reverse

DAIL Y MACHINE MAINTENANCE

BRUSH / PAD DRIVER REMOVAL

24.Lift the brush base by depressing the foot level at the rear of the machine

25. The photo shows the directions to rotate the brushes to unlock them from the auto scrubber. Clean the brushes with clear water

WEEKL Y MACHINE MAINTENANCE

CLEANING THE SQUEEGEE HOSE

T o obtain the best drying results, keep the squeegee hose clean. To clean the squeegee hose it is necessary to:

1. T ake off the vacuum hose from it s vacuum port on the squeegee

2. Remove the other end of the vacuum hose from the recovery tank

3. Wash the inner part of the hose with clean water

4. Reassemble

WARNING: Do not wash the hose that goes from the vacuum motor to the vacuum cover

WEEKL Y MACHINE MAINTENANCE

SOLUTION TANK CLEANING

5. Remove the fill cap from the solution tank

6. Rinse with clear water

7. Remove the solution tank drain hose and cap at rear of machine and empty the solution tank

WARNING: Use gloves for protection from contact with dangerous solution

IN-LINE FILTER CLEANING

1) Drain solution tank.

2) Turn off solenoid valve.

3) Unscrew clear housing.

4)Remove screen and clean with clear water.

5) Reassemble.

WARNING: Use gloves for protection from contact with dangerous solution.

W ATER SOLENOID MAINTENANCE

In the event that the water solenoid begins to leak when turned off debris must be cleared at the valve seat. T o gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck

TROUBLE SHOOTING GUIDE

1. INSUFFICIENT WA TER TO THE BRUSHES/P AD DRIVERS a) Make sure the solution flow control valve is open

b) Confirm that there is water in the solution tank c) Make sure solution dispensing tubes are not clogged or obstructed

2. THE MACHINE DOES NOT CLEAN SATISF ACTORIL Y

a) Check the condition of the brushes or pads and replace them if necessary b) The brushes should be replaced when the bristles reach a length of 5/8 inches (15mm)

3. THE SQUEEGEE DOES NOT DRY THE FLOOR WELL

a) Check that the squeegee blades are clean b) Adjust the inclination of the squeegee

c) Confirm the vacuum hose is correctly fitted into its port in the recovery tank and free from obstructions d) Replace the squeegee blades if worn e) Check that the vacuum motor switch is on f ) Check the squeegee height adjustment (see “MACHINE PREPARATION” section)

4. EXCESSIVE FOAM PRODUCTION

a) Check that a low foaming detergent has been used. If required, add a small quantity of defoamer liquid to the recovery tank. More foam is generated

when a floor is lightly soiled. Use less detergent if this is the case

TROUBLE SHOOTING GUIDE

BRUSH DECK ASSEMBLY DRAWING 1

31 30

IT EM PART # DESCRIPTION QTY NOTE IT EM PART # DESCRIPTION QTY NOTE

1 964103 Hex Bolt-Full M8x 45 Zinc 2 Z INC 22 843306 Fitting Barbed 2 2 980684 M 8 Washers Flat L Zinc 2 ZINC 23 843307 Fitting 1 3 841102 Wheel Bushing 2 BRASS 24 849401 Solenoid Valve 1 4 849701 Wheel 2 25 843302 Fitting Barbed 1 5 964335 Hex Bolt M5X16 Zinc 9 ZINC 26 842003 Hose Clamp 1 SS 6 980685 M5 Washer Flat Zinc 18 ZINC 27 849003 Tubing 1 7 980679 M8 Washer Flat Zinc 10 ZINC 28 964239 Hex Bolt M8x25 Zinc 4 ZINC 8 924033 NyLoc Hex Nut M8 Zinc 6 ZINC 29 964225 Hex Bolt M 5X20 Zinc 2 ZINC

9 842303 Base Cover 1 EPOXY PAI NT 30 888336 Spring 2 ZINC 10 924032 M5 Nyloc Hex Nut Zinc 9 ZINC 31 887350 Ring 2 Z INC 11 842006 Clamp - Band 2 SS 32 881151 Bushing 1 Z INC 12 843601 Splash Guard - Blue 1 33 924055 Lock Nut M10 1 Z INC

863605 Splash Guard - Orange 1 34 980064 M10 Washer Flat Zinc 1 ZINC

843610 Splash Guard - Black 1 35 888342 Spring 1 ZINC 13 920658 Nut Flange M5 Zinc 6 ZINC 36 880550 Adjuster - Bolt 1 ZINC 14 848402 Stud Screw 1 SS 37 881150 Bushing 1 15 980665 M6 Flat Washer Zinc 6 ZINC 38 964116 Hex Bolt M6x20 Zinc 3 ZINC 16 920653 M6 Nyloc Hex Nut Zinc 2 ZINC 39 840302 Brush Base Idler A rm Adjuster 1 EPOXY PAINT 17 842004 Hose Clamp 4 SS 40 849801 Thrust Washer 1 ZINC 18 849010 Tubing 1 41 846904 Pulley 1 ZIN C 19 964423 Hex Bolt M6X12 Z inc 2 ZIN C 42 845003 Key - Motor Shaft 1 20 980672 M6 Lock Washer Zinc 3 ZINC 43 845201 Brush Motor 1 21 845604 Solenoid V alve Mount 1 ZINC 44 840904 Carbon Brush 2

BRUSH DECK ASSEMBLY

DRAWING 1

BRUSH BASE ASSEMBLY DRAWING 2

18 19

21 22

24 35

19 20 36 20

24 25 26 27

BRUSH BASE ASSEMBLY

DRAWING 2

IT EM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION QTY NOTE

1 964003 Screw Flat H ea d Torx Drive M8x45 1 ZINC 23 964116 Hex Bolt M6x20 Zinc 4 ZINC 2 980668 Washer - Wide M16x56x3Thk 1 24 980665 M6 Flat Washer Zinc 8 ZINC 3 840303 Idler A rm 1 EPOXY PAINT 25 964084 Hex Bolt-Full M 8X50 Zinc 1 ZINC 4 844301 Bearing Hub 1 ZINC 26 964246 Hex Bolt M8x35 Z in c 1 ZINC 5 841101 Bushing 1 27 980679 M8 Washer Flat Zinc 2 ZINC 6 980684 M8 Washers Flat L Zinc 2 ZINC 28 845102 Brush Base Dual Lift Link 1 EPOXY PAINT 7 980666 Spring Washer M8x1 8 2 29 920653 M6 Ny lo c Hex Nut Zinc 4 ZINC 8 924033 NyLoc Hex Nut M8 Zinc 3 ZINC 30 846401 Left Spring Retaining Plate 1 ZINC

9 964001 Hex Bolt M8x12 2 ZINC 31 964111 Hex Bolt M10X25 Zinc 1 ZINC 10 980058 Washer Star Lock M8 2 ZI NC 32 924068 Hex Nut M10 Thin Zinc 1 ZINC 11 846402 Right Spring Retaining Plate 1 ZINC 33 845103 Brush Base Lift Link 1 EPOXY PAINT 12 848301 Brush Retaining Spring 2 ZI NC 34 846602 Plate 1 ZINC 13 846903 Brush Clutch Pulley 1 35 848204 Spacer 2 ZINC 14 846001 Pipe 2 36 848201 Bearing Spacer 2 ZINC 15 920647 Hex Nut M20 Zinc 2 ZINC 37 847701 Brush Pulley Shaft 2 BLACK OXIDE 16 980667 Washer M20x39 Flat Zinc 1 ZINC 38 846902 Brush Clutch Pulley 1 17 841301 Brush Base Deck 1 EPOX Y PAIN T 39 881352 210 Brush Drive Belt 1 18 844302 Bearing Hub 1 ZINC 40 885950 Pad Driver 10 Inch 2 19 847301 Reataining Ring 50 mm 4 885955 Pads, 10 Inch Black - Case of 5 20 902033 Bearing 6 885956 Pads, 10 Inch Green - Case of 5 21 846905 Idler Pulley 2 ZINC 885957 Pads, 10 Inch Red - Case of 5 22 980503 M8 Washer XL Flat Zi nc 2 ZINC 885958 Pads, 10 Inch White - Case of 5

MAIN FRAME ASSEMBLY DRAWING 3

1 2

Complete Inline

Filter Assembly

Part #843313

MAIN FRAME ASSEMBLY

DRAWING 3

IT EM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION QTY NOTE

1 964007 Hex Bolt M8X40 Z inc 1 ZINC 24 964083 Hex Bolt M8X 30 Zinc 2 ZINC 2 980684 M8 Washers Flat L Zinc 5 ZINC 25 980043 Washer Flat M12 5 ZINC 3 840301 Brush Deck Lift Idler Arm 1 ZINC 26 964230 Hex Bolt M12x65 Zinc 1 ZINC 4 847001 Brush Lift - Pivot Block 6 27 920648 M12 Ny loc Hex Nut Zinc 3 ZINC 5 980676 M8 Washer - Plastic 2 28 920649 H ex Nut M8 Zinc 4 ZINC 6 848302 Spring 1 ZINC 29 843202 Z210 Main Frame Weldment 1 EPOX Y PAIN T 7 924033 Ny Loc Hex Nut M8 Zinc 7 ZINC 30 849703 Caster 2 8 980665 M6 Flat Washer Z inc 14 ZINC 31 964437 Screw - SHCS M8x40 Zinc 2 ZINC

9 920653 M6 Ny lo c Hex Nut Zinc 6 ZINC 32 847704 Wheel Shaft 1 ZINC 10 964415 Hex Bolt M6x45 Zinc 6 ZINC 33 848211 Wheel Spacer 2 ZINC 11 980671 M6 Washer Flat XL Zinc 2 ZINC 34 964116 Hex Bolt M6x20 Zinc 2 ZIN C 12 843801 Grommet 1 35 841330 Bar-Squeegee Stop 1 13 980679 M8 Washer Flat Zinc 8 ZINC 36 843316 In Line Filter Element 1 14 980672 M6 Lo ck Washer Zinc 4 ZINC 37 845801 O-Ring 21.2x2.65 1 15 964209 Hex Bolt M6X16 Zinc 4 ZINC 38 843315 In Line Filter Inner Housing 1 16 842306 Pedal Cover 1 39 843314 In Line Filter Outer Housing 1 17 964400 Flat H ea d Soc Hex Screw M6x16 Zinc 1 ZINC 40 964442 Slotted Set Screw Cone Point M3x6 1 BLACK OXIDE 18 842701 Metal Disc 1 ZINC 41 849001 Tubing 1 19 840306 Brush Deck Lift Arm ASM 1 ZINC 42 842003 Hose Clamp 2 SS 20 964182 Screw M4x10 Pan H ead Zinc 4 ZIN C 43 849002 Tubing 1 21 842005 Clamp Bar 1 SS 44 849704 M ain Wheel 2 22 843602 Splash Guard 1 45 980501 M6x22 OD Washer Flat Zinc 2 ZINC 23 841105 Bushing 2 BRASS 46 980670 M6 External Lock Washer Zinc 2 ZINC

SQUEEGEE FRAME ASSEMBLY DRAWING 4

SQUEEGEE FRAME ASSEMBLY

DRAWING 4

IT EM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION QTY NOTE

1 842407 Squeegee Lift Cable 1 18 842405 Squeegee Lift Cable 2 2 845001 Adjustment Knob 3 19 964225 Hex Bolt M5X20 Zinc 2 ZINC 3 920649 Hex Nut M8 Zinc 3 ZINC 20 920615 Hex Nut M5 Zinc 2 ZI NC 4 924033 NyLoc Hex N ut M8 Zinc 1 ZINC 21 920653 M6 Nyloc Hex Nut Zinc 4 ZINC 5 980679 M8 Washer Flat Z inc 4 ZIN C 22 848303 Spring - Squeegee Adjust 2 ZIN C 6 848302 Spring 1 ZIN C 23 887341 E-Ring 9 mm ID 2 BLACK OXIDE 7 845602 Squeegee Mount Base Pivot 1 ZINC 24 846701 Squeegee Attachment Pin 2 ZINC 8 847303 Retaining Ring 15mm x 1.0mm THK 2 BLACK OXIDE 25 845601 Squeegee Mount Base 1 ZINC

9 847703 Squeegee Adjuster Rear Shaft 1 ZIN C 26 920650 Hex Nut M12 Z inc 1 ZINC 10 920648 M12 Nyloc Hex Nut Zinc 1 ZINC 27 964243 Hex Bolt M12x100 Lg Zinc 1 ZINC 11 980043 Washer Flat M12 4 ZINC 28 964220 M6x 45 Flat Hd Phil Zinc 2 ZIN C 12 847302 Retaining Ring 20mm x 1.2mm THK 2 BLACK OXIDE 29 848401 Squeegee Wheel Adjusting Stud 2 SS 13 847702 Squeegee Adjuster Front Shaft 1 ZINC 30 848501 Wheel Strut Upright 2 ZI NC 14 840501 Squeegee Adjuster Bolt ASM 1 ZINC 31 841103 Wheel Bushing 2 15 964005 Flat Head Soc Hex Screw M8X25 3 ZINC 32 849709 Wheel 2" 2 16 847403 Rod End M ale M12 Zinc 1 ZIN C 33 980671 M6 Washer Flat X L Zinc 2 ZINC 17 840304 Squeegee Link Arm Weldment 1 EPOXY PAINT

SQUEEGEE ASSEMBLY DRAWING 5

SQUEEGEE ASSEMBLY

DRAWING 5

IT EM PART # DESCRIPTI ON QTY NOTE ITEM PART # DESCRIPTION QTY NOTE

1 964103 Hex Bolt-Full M8x 45 Zinc 2 ZINC 14 964004 Hex Set Screw M6X8 2 BLACK OXIDE 2 980679 M8 Washer Flat Zinc 4 ZINC 15 841304 Squeegee Attachment Block 2 ZINC 3 889742 Wheel 45 Dia 2 16 845105 Squeegee A ttachment Block Latch 2 ZINC 4 881145 Wheel Bushing 2 BRASS 17 980665 M6 Flat Washer Zinc 6 ZINC 5 980684 M8 Washers Flat L Zinc 2 ZINC 18 964209 Hex Bolt M6X16 Zinc 2 ZIN C 6 920649 Hex Nut M 8 Zinc 2 ZINC 19 980672 M6 Lock Washer Zinc 4 ZI NC 7 843201 Squeegee Frame Weldment 1 EPOXY PAINT 20 964232 Hex Bolt M 6x 25 Zinc 4 ZIN C 8 842002 Band Clamp-Front 1 SS 21 840701 Squeegee Blade Front 1

9 924033 Ny Loc Hex N ut M8 Zinc 2 ZINC 22 925009 Roll Pin M5.5x12 SS 1 SS 10 845104 Latch ASM 2 ZINC 23 842001 Band Clamp-Rear 1 SS 11 980033 Washer #6 Flat S/S 4 #N/A 24 840702 Squeegee Blade Rear 1 12 W363D #N/A 4 #N/A 840712 Optional Linatex Blade 1 13 843311 Filler - Z210 Squeegee 2

SOLUTION TANK ASSEMBLY DRAWING 6

SOLUTION TANK ASSEMBLY

DRAWING 6

IT EM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION QTY NOTE

1 846403 Plate Wire Retaining 3 23 848302 Spring 1 ZI NC 2 964228 M3x9.5 Pan Head Plastite Screw 6 ZINC 24 920615 Hex Nut M5 Zinc 1 ZINC 3 964398 Hex Bolt Full-THD M6x25 SS 1 SS 25 885044 Knob 1 4 843310 Filter Basket 1 26 843402 Side Battery Gasket 1 5 843406 Conical Tank Gasket 1 27 841303 Side Battery Bracket 1 ZINC 6 848601 Z210 Solution Tank 1 28 980665 M6 Flat Washer Zinc 2 ZINC 7 S453P Hose Clamp 2 29 964224 M5.5X16 Pan Head Plastite Screw 4 ZINC 8 223343 Fitting 1/2MPT x 1/2 Barb 2 30 964435 Hex Bolt M8x90 Z inc 4 ZINC

9 849402 Valve 1 31 980684 M8 Washers Flat L Zinc 4 ZINC 10 980679 M8 Washer Flat Zinc 2 ZI NC 32 842705 Sound Deadener 1 11 845107 Lever - V a lv e 1 ZI NC 33 845113 Z Series Squeegee Lift Label 1 12 980704 M5 Washer Flat SS 1 SS 34 845111 Z Series Water Control Label 1 13 980680 Lock Washer M4 Zinc 1 ZINC 35 964423 Hex Bolt M6X12 Zinc 2 ZINC 14 964127 Screw M4X8 Pan Head Zinc 1 ZINC 36 980672 M6 Lock Washer Zinc 2 ZINC 15 A13507 Cotter Pin - 1/2 S/S 1 37 980671 M 6 Washer Flat XL Z inc 4 ZINC 16 843322 Fitting, N ipple 1 /2NPT w/Hex 1 38 845106 Brush Deck Lift Latch 1 EPOXY PAINT 17 980685 M5 Washer Flat Zinc 1 ZI NC 39 843401 Battery Plastic Gasket 1 18 847401 Rod - Connecting 1 ZINC 40 841302 Rear Battery Bracket 1 ZINC 19 980504 M6x30 OD Washer Flat Plastic 2 42 886852 Cap 1 20 841310 Valve Limiting Bar 1 43 964231 ST M4.2X 1 2 Pan H D PL Zi nc 2 ZINC 21 980060 Plastic Washer M5 1 44 882440 Hook 1 SS 22 924051 M5 Retaining Nut 1 ZINC 45 224130 Hose - 1/2" Drain (By Foot) 2

RECOVERY TANK ASSEMBLY DRAWING 7

27 28

RECOVERY TANK ASSEMBLY

DRAWING 7

ITEM PART # DESCRIPTION QTY NOTE ITEM PA RT # DESCRIPTION QTY NOTE

1 845110 Recovery Tank Cover Label 1 19 882442 Vacuum Outlet Port 1 2 842304 Recovery Tank Cover 1 20 883446 Gasket 1 3 964231 ST M4.2X12 Pan H D PL Z inc 2 ZINC 21 886841 Filter Cover 1 4 882440 H ook 1 SS 22 883441 Gasket 1 5 842305 Solution Tank Cover 1 23 844101 Recovery Tank Vacuum Hose 1 6 846801 Plug - Solution Tank Fill 1 24 980704 M5 Washer Flat SS 2 SS 7 844103 Drain Hose 1 25 924045 M5 Nyloc Hex Nut Stainless 2 SS 8 S611A Hose Clamp 45mm 3 SS 26 964063 FLHD Screw Ph Drive SS 4.2x13 4 SS

9 845131 Label For Lifting 2 27 847304 Ring - Filter Holder 1 10 843405 Tank Gasket 1 28 883442 Gasket 1 11 848608 Recovery Tank-Blue 1 29 887440 Float Rod 1 SS

848602 Recovery Tank-Gray 1 30 883343 Filter Basket 1 12 844102 Squeegee Vacuum H ose 1 31 925603 Cotter Pin M2x20 2 SS 13 964438 Screw M 5x 16 Pan H ead Zinc 4 ZINC 32 980675 M6 Flat Washer Stainless 2 SS 14 980502 M5 x 15OD Flat Washer Zinc 4 ZINC 33 883344 Float 1 15 842403 Chain 3 SS 34 888551 Splash Protector 1 16 848101 Sleeve 3 35 S453P Hose Clamp 1 17 964105 Oval HD PHL Screw M5x25 SS 2 SS 36 849004 Tubing 1 18 980060 Plastic Washer M5 2

VACUUM ASSEMBLY DRAWING 8

19 20

27 28

VACUUM ASSEMBLY

DRAWING 8

IT EM PART # DESCRIPTION QTY NOTE I T EM PART # DESCRIPTION QTY NOTE

1 843901 Connector Handle 1 18 845002 Lever Arm Knob 1 ZINC 2 964422 Screw M4x20 Pan H D PL Zin c 2 ZINC 19 964423 Hex Bolt M 6 X12 Zinc 5 ZINC 3 911186 Plug - Charge 2 20 840805 Bracket-Weldment 1 EPOXY PAIN T 4 920033 M4 Hexagon Lock Nut 4 ZI NC 21 924063 Hex Nut M6 Zinc 4 ZINC 5 980681 Washer M4 Flat Zinc 2 ZIN C 22 845202 24VDC Vacuum M otor - SIX 1 6 964421 Screw M4x25 Pan H D PL Zin c 2 ZINC 23 964176 Hex Bolt M 6 X30 Zinc 2 ZINC 7 964116 Hex Bolt M6x20 Zinc 3 ZINC 24 842702 Vacuum Motor Sound Deadener 1 8 980672 M6 Lock Washer Zinc 6 ZINC 25 842703 Vacuum Motor Sound Deadener 1

9 841104 Bushing 2 BRASS 26 847405 Rod - Connecting 1 ZINC 10 980501 M6x 22 OD Washer Flat Zinc 2 ZINC 27 842014 Hose Clamp 50mm 1 SS 11 962332 ST M6.3X22 Pan Head Zinc 2 ZINC 28 844104 Vacuum Exhaust Hose 1 12 842704 Sound Deadener 1 29 911531 Hose Clamp 1 13 841312 Bracket, Lift, Squeegee 1 30 845603 M uffler 1 14 920653 M6 Nyloc He x Nut Zinc 6 ZINC 15 980671 M6 Washer Flat XL Zinc 2 ZINC 74400019 Support Plate 1 16 980665 M6 Flat Washer Zinc 17 ZINC 911104 Cable Tie 14.5 Long 1 17 840305 Lever Arm Weldment 1 ZINC 964228 M3x9.5 Pan H ead Plastite Screw 2

Not Shown - Support Plate A ssm for Muffler:

DRAWING 9SWITCH BOX ASSEMBLY

SWITCH BOX ASSEMBLY

DRAWING 9

ITEM PART # DESCRI PTION QTY NOTE

1 920615 Hex Nut M5 Zinc 12 ZINC 2 980685 M 5 Washer Flat Zi nc 8 ZINC 3 964237 Set Screw Socket M 5X30 Zinc 4 ZINC 4 911440 Jumper Wire 1 5 980502 M5 x 15OD Flat Washer Zinc 8 ZINC 6 911443 Fuse 50Amp 1 7 911424 Fuse 30Amp 1 8 847501 Traction & Vacuum Motor Relay 1

9 964228 M3x 9.5 Pan Head Plastite Screw 6 ZINC 10 911431 Fuse 3Amp 1 11 844001 Fuse Holder 1 12 911308 Battery Check Card 1 13 911419 Brush Motor Relay 1 14 846406 Strap-Wire Retaining 2 15 964228 M3x9.5 Pan Head Plastite Screw 4 ZI NC 16 964182 Screw M4x10 Pan Head Zinc 2 ZINC 17 843801 Grommet 1 18 964238 Plastite Screw M6x45 Pan HD PL Zinc 2 ZINC 19 964229 M6.0x32 Pan Head Plastite Screw 2 ZINC 20 842302 Cover Lower Switch Box 1 21 911427 Microswitch 1 22 980043 Washer Flat M12 2 ZINC 23 845101 Scrubber Lever - Switch Box 2 24 911421 Battery Charge Numberic Indicator 1 25 911172 Rocker Switch Green 3 26 845115 Z210 Switch Box label 1 27 842301 Cover Upper Switch Box 1

WIRING DIAGRAM DRAWING 10

WARRANTY POLICY

LIMITED WARRANTY

The Pacific Z210 has been manufactured, tested and inspected in accordance with specific engineering requirements. This machine is WARRANT ED to be free from defects in workmanship and materials for periods as follows from the date of purchase.

Travel time for warranty repair is authorized for a period of ninety (90) days following the date of sale to the end user, with a maximum of three (3) hours per claim.

This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific Operating and Maintenance instructions.

This warranty does not apply to certain wear parts and accessories of the machine such as carbon motor brushes, floor brushes or pad drivers, belts, hoses, squeegee blades, etc., nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, switches, etc., is subject to incoming inspection of those items.

To secure repair under this warranty, the following procedure should be taken:

1. After the expiration of the ninety (90) day travel time warranty period, the customer is responsible for warranty travel payment or the inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.

2. Upon compliance with the above warranty procedure, all warranted repairs will be completed at no additional charge or cost to the user.

3. Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.

This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Pacific machine whether defective or not.

BATTER Y WARRANTY

In addition to the terms above, any original equipment Pacific Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any authorized Pacific or Service Branch, with no charge to user, except transportation costs. After the expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on a twelve (12) month pro rata basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered null and void if battery maintenance is not performed regularly.

This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.

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Two (2) Years Parts, One (1) Year Labor – Brush Drive Motors One (1) Year Parts & Labor – All other components unless excluded below

Ten (10) Years Parts, One (1) Year Labor – Polyethylene Components Five (5) Years Parts, One (1) Year Labor – Main Frame

2259 S. Sheridan

Muskegon, MI 49442-6252

Phone (800) 968-1332 • Fax (800) 863-9536

Pacific Z210 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual