Pacific Wolverine PF7 Installation Manual

Wolverine PF7
Edger Sander
OWNERS MANUAL & OPERATING INSTRUCTIONS
MAY 2010 REF. 69 PART # 000510
From Serial Number
04453 (110 Volt)
PACIFIC
NORTH AMERICAN SAFETY INSTRUCTIONS
USE AND APPLICATION
WARNING: This floor sanding machine must be grounded.
This floor-sanding machine shall be grounded while in use to protect the operator from electric shock. The machine is provided with a three-conductor cord and a moulded three-contact grounding type attachment plug to fit the proper grounding type receptacle. The Green (or Green and Yellow) conductor in the cord is the grounding wire. Never connect this wire to other than the grounding pin of theattachment plug.
This floor-sanding machine is provided with an attachment plug as shown in sketch A. It is intended for use on a nominal 120 volt circuit. If a properly grounded receptacle as shown in sketch A is not available, an adaptor as shown in sketch 'C' should be installed as shown in sketch B if the outlet box that houses the receptacle is grounded. Be sure to fasten the grounding tab with a metal faceplate screw.
Floor sanding can result in an explosive mixture of fine dust and air. Use floor-sanding machine only in a well-ventilated area freefrom any flame or match.
Moving Parts - to reduce the risk of injury, unplug the machine before replacing abrasive sheets or carrying out any form ofadjustment or servicing.
WARNING:
WARNING:
Risk of explosion.
Of potential injury.
This machine is intended for commercial use connected with the laying and maintaining of wooden floors and decks.
These types of surfaces may be found both in commercial andhousehold environments.
ATTACHMENT PLUG
SKETCH ‘C’
METAL
SCREW
COVER OF GROUNDED
OUTLET BOX SKETCH ‘B’
ADAPTER
GROUNDING
MEANS
COVER OF GROUNDED OUTLET BOX SKETCH ‘A’
GROUNDING PIN
Manufactured in UK © Hiretech
CONTENTS
WARNING
MAINS CABLE WIRING - PLUG
SPARE PARTS
SPECIFICATION
SAFETY
SET UP
PREPARATION
OPERATION
FLOOR SANDING TECHNIQUE
FLOOR TYPES
i
i
I
1
1
Assembly and Transport 2 Installing Abrasive Disc 2
2
2,3
Drum Floor Sander 4 Edger Sander 4 Hand Sanding 4
Sanding Plank & Strip Floors 4 Parquet & Block Floors 4
6
General 7 Visual Inspection 7 Dust Control System 7 Drive 7 Lubrication 7 Care of Motor 7,8 Sanding Pad Removal & Replacement 8 Sanding Pad Trimming 9 Adjusting the Castors 10 Electrical Testing 10
11
12
13
14
ABRASIVE PAPER GUIDE
SERVICE AND ROUTINE MAINTENANCE
TROUBLE SHOOTING
WOLVERINE PARTS DRAWING
WOLVERINE PARTS LIST
WOLVERINE CIRCUIT DIAGRAM
SERVICE & REPAIR 16
WARNING
MAINS CABLE WIRING - PLUG
For safe operation of this machine, readand understand all instructions. Look for the‘warning/caution’symbol.
This symbol means that if you do not follow the instructions injury can occur to the operator and damage to themachine and floor may result.
Pacific Floor Care reserves the right to make changes or improvements to it's products without prior notice.
i
NORTH AMERICA
BLACK
WHITE
GREEN
BRASS TERMINAL
SILVER TERMINAL
SPARE PARTS
Use Pacific Floor Care genuine spare parts only for service and repair. Use of non-approved parts will void the product warranty. See the back cover of this manual for the terms and conditions of the Pacific Floor Care Limited Warranty.
SPECIFICATION
The Pacific Wolverine PF7 Edger Sander will sand hard and soft wood floors, cork and composition floors and any solid wood surface that requires rapid sanding and leveling to a fine finish. Ideal for confined areas such as closets and stair treads the
will sand right up to the edge of a floor without damage to the base (skirting) board. Completely self contained with a high efficiency dust pick-up the is a high performance sander suitable for professional and home owner use.
Pacific Wolverine PF7
Pacific Wolverine PF7
SAFETY
1. For safety it is recommended that a residual current circuit breaker (ground fault interrupter) is used with this machine.
2. Check the operating voltage is correct and that the machine is switched OFF (O) before connecting to the power supply.
3. Never attempt to lock the switch in the ON (I) position with tape or by any other means.
4. Always disconnect from the power supply when changing the abrasive disc, servicing the floor sander, replacing the dust bag or leaving the machine unattended.
5. Always replace the dust bag (paper type) or empty the dust bag (cloth type) when the dust in the bag reaches the ‘MAX’ line or when the machine is left unattended.
6. Never dispose of or empty the contents of the dust bag into a fire or incinerator.
7. Never reuse the paper dust bag or use a non standard bag. Cloth type bags must be in good condition with no holes.
8. Always wear a dust mask when using the floor sander, handling the dust bag or cleaning the machine after use.
9. Wearear protection when using the floor sander.
10. Ensure adequate ventilation of the work area to avoid the formation of a combustible mixture of flying dust and air.
11. Never smoke when using or servicing the floor sander or when handling the dust bag.
12. Never expose the machine to rain or damp. Always store in a dry place.
13. Stop the floor sander immediately if damage to the machine or abrasive disc is suspected.
14. Never allow the powercable to come into contact with the sanding disc when the floor sander is in operation. If the power cable becomes damaged and the inner conductors are exposed switch the power OFF and remove the plug before attempting to move the machine. The cable must be replaced by an authorized agent or qualified electrician using genuine Pacific Floor Care spare parts only.
15. Keep hands, feet and loose clothing away from all moving parts of the machine.
16. Punch down or remove all nails, screws, tacks and other fixings from the floor before sanding to prevent contact with the sanding disc.
17. Never use the machine above waist height as control will be lost.
18. Keep children and pets clear atall times.
19. If the machine should fail to operate refer to the fault finding guide on page 8.
1
CAUTION - read the following Safety and Operational notes before using your
.PacificWolverine PF7 Edger Sander
Noise: 100 dBa at 1metre (3’ 3") Switch: Bias Off, double pole.
Motor RPM: 13,000 Disc RPM: 3,000
Moving Pa rts: Sealed for life ball bearings.
Weight: 16.4kg (36.2lbs)
0.04 M² H Aeq8 (8 Hr. RMS )
7" (178") dia. x 7/8“ (22mm) dia. centre hole. 24 to 120 grit fibre or paper back.
Abrasive:
Continuous heavy duty AC/DC self cooling 4 brush.
7" (178mm) dia. Metal backed and rubber bonded.
High impact ABS with bronze bush.
Hardened steel alloy pinion and large diameter aluminium bronze drive gear.
Seated oversize vacuum fan, disposable paper dust or cloth bag.bags
Disc Guard:
Drive:
110/120 V 50/60 Hz
220/240 V 50/60 Hz
110/120 V 8A 220/250 V 5A
Average Load Current:
110/120 V 15A 220/250 V 8A
Dust Pickup:
Vibration:
Power Supply:
Off Load Current:
Motor:
Sanding Pad:
SET UP
Assembly and Transport
Installing Abrasive Disc
1. Always carry the floor sander by the two handles with the bag frame in the up position and the power cable stowed around the bag frame. Protect the sanding disc with an abrasive disc and ensure that the clamp bolt is secure. Ensure that the floor sander is secure and cannot move when being transported in a vehicle. The floor sander is heavy. Take care when lifting and carrying the machine.
2. To prepare the floor sander for use place the machine on the floor and remove the cable from the bag frame. Check that the cable is in good condition and that all fittings are secure.
3. Lower the dust bag support frame and fit a paper dust bag following the instructions printed on the bag. Do not reuse or use a non standard bag. If a cloth type bag is used ensure that it is tied securely around the dust outlet and that the bag is in good condition with no holes.
4. To dismantle the floor sander reverse procedure 2 to 3 above.
1. Ensure the power cable is disconnected from the power supply.
2. Tip the floor sander upside down and rest the machine on it's top and handles.
3. Remove the Wrench Ref.61 from the clips inside the skirt of the floor sander situated in between the castors and remove the Bolt Clamp Ref.59 and Washer Clamp Ref.58 from the center of the sanding disc.
4. Select a suitable grade of abrasive disc (see Abrasive Paper Guide on page 5).
5. Place the bolt clamp through the center of the washer clamp and abrasive disc and carefully thread the bolt into the sanding disc.
6. Using the wrench, tighten the bolt clamp ensuring that the abrasive disc is centered and the washer clamp is properly located. The bolt should be secure but do not try to over tighten. Heavy grit abrasive discs will seat down as you tighten the bolt so take care to ensure the washer
CAUTION - never fit more than one abrasive disc . If more than one abrasive disc is fitted the setup of the sander will be affected and the clamp bolt and washer and sanding pad will be damaged.
clamp is properly located. Heavy grit abrasive discs may not lie flat on the sanding disc, this is quite normal and the abrasive disc will flatten immediately upon operation.
7. Do not use damaged or incorrectly sized abrasive discs under any circumstance, damage will result to the machine and floor.
1. Where possible remove all furniture from the area or room. The Pacific Wolverine PF7 Edger Sander features an efficient dust pickup, however, some dust will escape. Protect all vulnerable furnishings with dust sheets.
2. Remove all tacks, staples and other unwanted fixings from the floor. Failure to do so will result in damage to the abrasive disc and sanding disc.
3. Punch all nails below the surface of the floor using a suitable nail punch and hammer. Any screws used to fix boards should be counter sunk below the surface. During sanding, any nails or screws that become exposed must be punched or counter sunk further.
4. Firmly fix all loose boardsor blocks.
5. Remove heavy wax, grease and dirt deposits by hand.
6. Sweep and vacuum the floor thoroughly to remove dirt and discarded fixings.
7. Ensure good ventilation by opening windows.
8. If sanding a work bench or similar work piece follow the instructions above to prepare it ready for sanding. Make sure that the work piece is secure. Never use the floor sander above waist height.
Note: Use Pacific Floor Care genuine floor sander abrasives for the best sanding performance and finish.
1. Move the floor sander to the location of your work.
2. Make sure the switch is in the OFF (O) position then connect the power cable to a suitable power supply ideally located behind or to one side of the machine and work area.
3. Weara dust mask and ear defenders.
4. Kneel behind the machine on one knee (use knee pads to protect knees) and hold both handles with the power cable held in the right hand in a small loop and then pass the cable over the right
PREPARATION
OPERATION
2
shoulder. Tilt the floor sander back so that the sanding disc does not touch the floor or work piece.
5. Switch ON by pushing the ON/OFF switch to (I) position and hold in place with your thumb. To switch OFF (O), release the pressure on the switch and it will automatically return to the OFF position.
6. Now lower the floor sander slowly forward so that the abrasive disc comes into contact with the floor or work piece. At the same time move the machine in a sideways motion so when the abrasive disc comes into contact with the work surface it is moving to one side. This will ensure that the sander does not dwell in one position and damage the floor or work piece.
i. Always ensure that the floor sander is
moving when in operation and the sanding disc is in contact with the floor.
ii. Never lift the back of the machine when
sanding.
iii. Never apply pressure to try to increase the
rate of sanding. Damage to the floor or work piece will occur.
iv. Never bounce or drop the floor sander on
to the floor or work piece, always lower the machine gently.
v. Never dwell in one place, move steadily at
all times.
vi. Never allow the power cable to come into
contact with the sanding disc.
7. When the dust in the dust bag reaches the ‘MAX’ line stop sanding. Switch OFF (O) and disconnect the power cable from the power supply and remove the paper dust bag. Turn the top of the paper dust bag over to stop the escape of dust and dispose of into a suitable container.
Never reuse the paper dust bag or empty it. Never dispose of it into a fire. If the cloth bag is used empty into a suitable container being careful to contain the dust. Do not dispose of the contents into a fire.
CAUTION - the
is a powerful machine. Always ensure you have a firm grip before switching on.
CAUTION - to prevent damage to the floor surface, work piece or machine follow these rules.
Pacific Wolverine PF7
Edger Sander
3
8. Fit a new paper dust bag, or refit the cloth bag. Reconnect the floor sander to the power supply and continue sanding.
9. When taking a break from work switch OFF ‘O’ and disconnect the power cable from the supply, remove and dispose of the paper dust bag, or empty the cloth bag as detailed in 7. above. Never leave the floor sander unattended with a dust bag in place containing dust.
10. On completion disconnect the power cable from the supply. Remove and dispose of the paper dust bag, or empty the cloth bag as detailed in 7. above. Replace the bag frame in its up position and stow the power cable. Leave the old abrasive disc inplace to protect the sandingdisc. Carry out maintenance as recommended in Maintenance and Servicing.
DANGER - never leave the floor sander unattended with dust in the dust bag. Always remove the dust bag and dispose of into asuitable container.
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