Pacific Triumph 1200 Maintenance Manual

Electronic Service
Manuals
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TRIUMPH 1200
12 Gallon
Box Extractor
OPERA TING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
READ THIS BOOK
This operator’s book has important information for the use and safe operation of this machine. Read this book care­fully before starting the machine. Keep this book and tell all operators to read the book. If you do not follow the instruc­tions, you can cause an injury or damage equipment, furni­ture or buildings.
For new books write to: Pacific Steamex, Inc.
2259 S. Sheridan Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.
The contents of this manual are based on the latest product information available at the time of publication. Pacific Steamex reserves the right to make changes or improvements to its machines without notice.
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPOR TANT INFORMA TION:
MODEL
SERIAL NUMBER
P ART NUMBER
DA TE PURCHASED
IMPORT ANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS
BEFORE USING THIS APPLIANCE!
WARNING! To reduce the risk of fire, electric shock, or injury:
1 . Unplug from outlet when not in use and before servicing. 2 . Do not use outdoors. Protect the machine from rain.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children. 4 . Use only as described in this manual. 5 . Never use this machine to pick up volatile or explosive materials!
6. Do not use this machine for pick up of dust or dry debris.
7. Do not use with damaged cord or plug. If appliance should not work as it should, has been dropped or damaged, left outdoors, or dropped into water, return it to service center.
8. Do not pull or carry by cord, use cord as handle, close a door on cord or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord
10. Do not handle plug or appliance with wet hands. Do not immerse. Keep the machine in a dry building.
11. Do not put any objects into opening. Do not use with any opening blocked: keep free of dust, lint, hair and anything that may reduce airflow.
12. Keep hair, loose clothing, fingers and all parts of the body away from openings and moving parts.
13. Turn off all controls before unplugging.
14. Do not use in areas where flammable or combustible liquids such as gasoline may be present.
15. Connect to a properly grounded outlet only.
16. Do not use water that is hotter than 82°C (180°F).
17. To prevent damage to the solution system, do not store in freezing temperatures without proper maintenance.
Grounding Instructions
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equip­ment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accor­dance with all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electri­cian. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 14/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole recep­tacles that accept the appliance’s plug. Replace or repair any dam­aged cords or plugs.
When servicing, refer to authorized person only. Use only identical replace­ment parts.
NOTE: Do not use adapters shown in figures B & C in Canada
OPERA TING INSTRUCTIONS
W ARNING! For the safe operation of this machine follow the instructions given in this booklet and the training given by your supervisor . Failure to do so can r esult in personal injury and/or damage to machine and property!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE ENVIRONMENT!
NEVER USE THIS MACHINE TO PICK UP VOLA TILE OR EXPLOSIVE MA TERIALS!
The model shown in this manual is intended for commercial use.
DO NOT OPERATE MACHINE IN AN EXPLOSIVE ENVIRONMENT!
ASSEMBL Y & OPERA TION
1 . Connect one end of the vacuum hose to the intake port
of the extractor located on the top of the unit and the other end to the wand.
2. Connect the one end of the solution hose to the brass water discharge fitting on the lower front of the extrac­tor and the other end to the valve connection on the floor wand.
3. Fill the solution tank (the rectangular opening located on the top of the machine that does not have a cover) with warm or hot water, plus a commercial grade carpet cleaning chemical. Use dilution recommendations lo­cated on the chemical bottle. This unit holds 12-gal­lons of liquid. NOTE: A low-foaming solution should
be used. If not a defoamer must be used to keep the foam to a minimum during use to protect your vacuum motor . Defoamer if used is placed in the recovery tank prior to operating the unit.
of the carpet and pulling dirt embedded in the carpet up while the suction created by the vacuum motor picks up the water & dirt and empties it into the recovery tank.
8. Repeat step #7 without putting more solution down to extract greater quanities of water from the carpet. Do­ing this extra times will shorten the drying time required for your carpet.
9. After using all of the solution from the solution tank, you should empty the recovery tank using the dump valve located at the lower rear of the machine by bring­ing the unit to a janitor’s sink, commode, etc. and pull­ing up on the “T” handle on the top of the valve.
10 . Once the recovery tank is emptied, lower the “T” handle
and repeat steps 3-9 as needed to clean the remaining carpet.
11 . The cover on the recovery tank must always be in place
while using the extractor. The suction from the unit during operation holds this in place.
12. During recovery , note that 100% recovery of all liquid will not be achieved.
DAIL Y OR REGULAR MAINTENANCE
1. Rinse solution and recovery tanks out after every use. Never leave any liquid in the system after use during storage. Store unit in a warm place. If unit is left in a freezing environment with liquid left in the system, the pump and pump housing could crack, requiring replace­ment of the pump.
2 . Twice a month, flush machine with a solution of white
vinegar (one quart vinegar to two gallons of water) or anti-browning solution mixed as directed. This will pre­vent build up of alkaline residue in the machine.
4. Once you have completed all of the above and your unit is plugged into a grounded outlet, turn on the pump switch, which will start to pressurize the unit.
5. Turn on either one or both of the vacuum switches depending on the amount of suction desired.
6 . Holding the wand with two hands, activate the solution
by squeezing the lever on the wand (located at the top of the wand). Spray will start to flow from the jets lo­cated at the pick up end of the wand.
7 . With one hand squeezing the wand lever, the other hand
should be putting downward pressure on the wand and dragging the wand backwards across the carpet towards the operator. This is basically wringing the water out
3 . If spray jet on the wand becomes clogged, remove spray
tip, wash thoroughly and blow dry.
PERIODIC MAINTENANCE
1 . Periodically inspect all hoses, electrical cable and con-
nections on the machine. Frayed or cracked hoses should be replaced to eliminate vacuum or water pres­sure loss. Check power cable for damage. Repair or replace damaged cord to prevent fire or electric shock.
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TRIUMPH 1200 FINAL ASSEMBLY
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TRIUMPH 1200 FINAL ASSEMBLY P ARTS LIST
ITEM PART NO. DESCRIPTION QTY.
1 920665 Nut-Hex 1/4 SS Nyloc 1 2 254554 Hinge 1 3 911552 Cable-Steel Lanyard 1 4 962358 Screw-1/4-20x1-1/2 Hex SS 2 5 W104D Washer-Flat 4 6 252004 Clamp-Hose 5/8 Plastic 1 7 251804 Base-Black 1 8 255121 Lid Assembly 1
9 10 11
258626 Tank-Solution-Black 1 258627 Tank-Recovery-Black 1 255106 Latch-Rubber 2 980720 Washer-Flat (Not Shown) 8
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