Pacific STEPPER MOTORS User Manual

HYBRID STEP MOTORS
NEMA 23, 34, 42 frame sizes
Custom models
2 year warranty
November, 2000
PACIFIC SCIENTIFIC
STEPPER MOTORS
A Step Motor Range that Offers You Choices
Pacific Scientific Steppers cover a broad range of possible motion appli­cations. High-quality, innovative design is built into rugged, reliable high-performance motors — from the small to the very powerful. Add a Pacific Scientific indexer or drive for the pinnacle in stepper system per­formance.
POWERPAC
POWERPAC hybrid step motors offer the highest torque-per-frame size of any motor in the industry.
steppers are noted for their rugged­ness and reliability.
POWERMAX II
POWERMAX II sets the performance standard for NEMA 23 step motors. With up to 253 oz-in. of holding torque, you won’t find a more power­ful two-inch stepper.
We can build POWERMAX II to your specifications, in the volumes you need, according to your JIT or other delivery schedule.
Conventional Hybrid Step Motors
These high-efficiency, low loss hybrid step motors are available in conventional round-frame configurations.
Our general-purpose hybrid steppers allow you to tailor a motor to your in-plant or OEM specification.
Pacific Scientific Stepper Drives and Indexers Complete the Package
From the modular, flexible 6410 drive module through the fully-pro­grammable powerful motion control of the 5645 indexer/drive, Pacific Scientific stepper drives offer high­performance features with exactly the functionality you need. Ask for more information on the Pac Sci line of stepper drive products today.
Available in NEMA 34 and 42 frames, these motors offer holding torques to a staggering 5700 oz-in. Like all Pacific Scientific motors, POWERPAC
1
TABLE OF
CONTENTS
Selection Overview
2
Hybrid Step Motor Technology
5
Application Assistance
6
POWERPAC Hybrid Step Motors-NEMA 34 & 42
10
• Sigmax
®
technology
• Standard Hybrid
POWERMAX II Hybrid Step Motors-NEMA 23
38
• Sigmax
®
technology
• Standard hybrid
• Sigmax Technology, low inertia rotor
• Standard hybrid, low inertia rotor
General Purpose Conventional Hybrids-NEMA 23, 34, & 42
54
• Sigmax technology
• Standard hybrid
Special Purpose Hybrid Step Motors-NEMA 23
73
• Sigmax
®
technology,low inertia rotor
• Standard hybrid, low inertia rotor
POWERSYNC AC Synchronous Motors-NEMA 34 & 42
82
P
acific Scientific
maintains a worldwide network of support resources to better serve our customers as a global supplier of motion control technology.
We are dedicated to quality in every component manufactured. We are committed to providing exceptional customer service, unparalleled product quality and reliable delivery with short lead times. Techniques such as data networking and Benchmarking support our commitment to quality and the continuous improvement of operations and products.
Our complete selection of high performance components makes us a single source of supply in many motion control applications.
• brushless servo motors and drives
• adjustable speed motors and drives
• hybrid stepper motors and drives
• multi-axis programming software
• permanent magnet DC motors
• brushless servo motors
• low inertia servo motors
• hybrid stepper motors
• AC synchronous motors
2
SELECTION
OVERVIEW
GENERAL PURPOSE MOTORS
POWERPAC™ HYBRIDS—
K Series – Sigmax®technology
N Series – standard hybrid
POWERMAX II®HYBRIDS
M Series—Sigmax®technology
P Series—standard hybrid
M “J” Series—Sigmax®technology—low inertia rotor
P “J”Series—standard hybrid—low inertia rotor
CONVENTIONAL HYBRIDS
E Series—Sigmax®technology
H Series—standard hybrid
SPECIAL PURPOSE HYBRIDS
E “J” Series—Sigmax®technology—low inertia rotor
H “J”Series—standard hybrid—low inertia rotor
POWERSYNC™ AC SYNCHRONOUS
MOTORS
SN Series—Synchronous motors
Step Motors
NEMA 23 Frame NEMA 34 Frame NEMA 42 Frame
2.3 3.4 4.2
Holding T orque Range (oz-in./Nm)
570-2790 oz-in. 1480-5700 oz-in.
(4.02-19.69 Nm) (10.45-40.23 Nm)
450-2180 oz-in. 1150-4365 oz-in.
(3.18-15.39 Nm) (8.12-30.81 Nm)
89-253 oz-in.
(.63-1.79 Nm)
42-214 oz-in.
(.29-1.51 Nm)
99-252 oz-in.
(.70-1.78 Nm)
79-201 oz-in.
(.55-1.42 Nm)
85-225 oz-in. 223-1300 oz-in. 957-3958 oz-in.
(.60-1.59 Nm) (1.58-9.18 Nm) (6.76-27.95 Nm)
36-156 oz.in. 158-916 oz-in. 585-2833 oz-in.
(.25-1.10 Nm) (1.12-6.47 Nm) (4.13-20.00 Nm)
77-196 oz-in.
(.54-1.39 Nm)
54-141 oz-in.
(.38-.99 Nm)
Maximum pull-out Maximum pull-out
torque to 900 oz-in. torque to 1550 oz-in.
(6.36 Nm) at 72 RPM (10.95 Nm) at 72 RPM
15
15
38
46
45
48
48
54
58
58
73
75
75
82
86
3
TECHNICAL OVERVIEW
(Con’t)
TYPES
POWERPAC K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sigmax
®
hybrid construction
POWERPAC N Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard hybrid construction
POWERMAX II M Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sigmax hybrid construction
POWERMAX II P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard hybrid construction
General Purpose Conventional hybrid E Series . . . . . . . . . . . .Sigmax hybrid construction
General Purpose Conventional hybrid H Series . . . . . . . . . . . .Standard hybrid construction
ROTOR CONSTRUCTION
POWERPAC N and K Series;
POWERSYNC AC Synchronous Motors . . . . . . . . . . . . . . . . .Laminated
POWERMAX II M and P Series;
Conventional E and H Series with “L” rotor designates . . . . . . . Laminated
(high speed efficiency) POWERMAX II M and P Series;
Special purpose E and H Series with “J” rotor designates . . . . . Low mass/low inertia (fast start/stop,
high acceleration)
WINDINGS
H, J, K, L, M and N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard winding designations
T type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum torque at low speed
P type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum torque at high speed
A, B, C, D, E, F, G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional standard windings
PHASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FULL STEPS PER REVOLUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
FULL STEP ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8°
ANGULAR ACCURACY
POWERPAC N Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±3% of one full step, no load
non-cumulative
POWERPAC K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.5% of one full step, no load
non-cumulative POWERMAX II M and M “J”;
E and E “J” Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.5% of one full step, no load,
non-cumulative POWERMAX II P and P “J”;
H and H “J”, H Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±3% of one full step, no load,
non-cumulative
OPERA TING TEMPERA TURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20 to 40°C
INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA Class B, 130°C
AGENCY APPROVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All NEMA 34 and 42 frame motors are
UL recognized; Class B motor
insulation (File E103510)
Construction (File E61960)
CE marked per EN60034-1
INSULATION RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Megohms @500V dc and 25°C
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TECHNICAL OVERVIEW
(CON’T)
4
SEALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .POWERPAC N and K Series and Nema 34
and 42 with a “C”, “L” or “M” designation in the model number have washdown construction in accordance with NEMA MG1-
1.26, part E. With the addition of a shaft seal, they meet IEC (International Electrotechnical Commission) IP65 and are suitable for washdown requirements.
ENCODER OPTIONS
POWERPAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See page 36
POWERMAX II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See page 53
Conventional & Special Purpose Hybrids . . . . . . . . . . . . . . . . . . .See page 79-80
POWERSYNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See page 93
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HYBRID STEP MOTOR
TECHNOLOGY
GENERAL PURPOSE MOTORS
These motors offer torque, speed and acceleration characteristics to fulfill commonly encountered applications. All general purpose motors are available in both standard and Sigmax
®
configurations.
This category includes:
• M and P Series POWERMAX II
®
hybrid motors, the economical and high performance alternative to conventional NEMA 23 step motors
• H and E Series conventional (round frame) hybrid motors in a full range of frame sizes, with a broad selection of windings to duplicate or exceed the performance of most existing step motors
HIGH TORQUE
The POWERPAC N and K Series, in both NEMA34 and 42 frames, provide an impressive range of high torque output. See the Ratings and Characteristics for the NEMA 34 frame starting on page 15, followed by torque and acceleration (torque to inertia ratio), and torque linearity comparisons. Performance curves start on page 18. NEMA 42 information starts on page 24.
HIGH ACCELERATION
Both the POWERPAC N and K Series have high torque-to­inertia ratios that provide high acceleration rates to move loads fast. The K Series, which incorporates the flux-focusing Sigmax
®
technology, provides the highest acceleration rates. Specify the K Series for the most rapid load positioning. See the Ratings and Characteristics for the NEMA 34 frame starting on page 15, followed by torque and acceleration (torque-to-inertia ratio), and torque linearity comparisons. Performance curves start on page
19. NEMA 42 information starts on page 24.
Patented Sigmax®technology* redirects magnetic flux to inhibit leakage and optimize torque production.
* Sigmax®technology is covered by U.S. patents 4,712,028, 4,713,470, 4,763,034 and 4,827,164.
SPECIAL PURPOSE MOTORS
Now and then, you’ll run into an application with special acceleration requirements. With PacSci special purpose motors, you may not need to order a customized motor or compromise performance.
All are offered in conventional (round frame) configurations:
• E “J” and H “J” Series motors, in NEMA 23 frame sizes, with hollow, low mass rotors for rapid acceleration
Still don’t see it here? Just call. Or fax an application data form (pages 8 and 9) to your Pacific Scientific distributor or the factory. We have an extensive customization capability.
SIGMAX®TECHNOLOGY
SIGMAX
®
AND STANDARD
HYBRID STEP MOTORS
Here’s how Sigmax works.
• Stator mounted rare earth magnets concentrate magnetic flux at desired points between the rotor and stator
• Flux focusing action optimizes flux paths
• Produces higher torque and current utilization is better than a comparably sized standard hybrid
Typical paths of flux transfer in an energized conventional hybrid step motor.Some flux leakage occurs in normal operation.
STANDARD HYBRID
S
N
Stator
Non-torque producing flux
Torque producing flux
Rotor
Stator Rare earth magnet
inserts Focusing flux
Concentrated torque producing flux
Rotor
5
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S N
S
S N
N
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6
APPLICATION
ASSISTANCE
HOLDING TORQUE
Holding torque and rated current are leading specifications for selection in the Ratings and Characteristics tables for all motors. Holding torque is often used as a figure of merit when comparing motors. It specifies the maximum external torque that can be applied to a stopped motor with rated current applied without causing the motor to rotate continuously.
Pacific Scientific hybrid step motors are used with a variety of drivers from many different manufacturers. These drivers have an extremely broad range of voltage and current ratings. It is not practical to show individual torque-speed curve performance given the extensive combinations of driver voltages and currents. Instead, holding torque is shown for reference along with rated current.
TORQUE-SPEED CURVES
As applied voltage and/or current to the motor is changed, motor performance is altered. Figures 1 and 2 show typical torque-speed curves using a bipolar chopper driver.
CURRENT CHANGES VS. PERFORMANCE
Figure 1 shows the performance of the same motor driven by bipolar chopper drivers with different current ratings. All drivers have the same supply voltage. Note that high speed performance is not appreciably affected by the different current ratings. Low speed running torque, however, varies considerably with changes in the current rating. It is important to understand that when current over the rated current of the motor is applied, the increase in torque will not be proportional to the increased current. Furthermore, applied current levels increasingly higher than rated current will likely result in damage to the motor from demagnetization and/or overheating.
VOLTAGE CHANGES VS. PERFORMANCE
Figure 2 shows the performance of the same motor driven by bipolar chopper drivers with different supply voltage ratings. All drivers have the same current rating. Note that low speed running torque is high and not appreciably affected by supply voltage differences. High speed performance, however, varies considerably with changes in supply voltage. Caution must be exercised when increasing supply voltage. Higher voltages will result in increased motor heating regardless of motor speed.
APPLICATION ENGINEERING
Need help with your motor selection? We make it simple and economical to apply step motors in your designs. Application engineering assistance is only a phone call or FAX away from your Pacific Scientific distributor or the factory. To assist us in providing the optimum motor for your application, please copy and complete the STEP MOTOR APPLICATION DATA form on pages 8 and 9. FAX it to our Application Engineering Department at (815) 226-3148 and we will provide a prompt reply.
Our response includes a comprehensive torque­speed performance curve of the recommended motor at your voltage and current levels.
CUSTOM MOTORS
Even though we offer a broad spectrum of standard motors, we recognize that you might need something special. We routinely design custom windings to provide the application specific characteristics you need. Atypical modification such as a special shaft is also a part of this service. Dont hesitate to call us and follow up with the application data form described above.
1.0
0.8
0.6
0.4
0.2
0.0
0
0
600
2000
1200
4000
1800
6000
2400
8000
3000
10000
SPEED (FULL STEP/SEC)
SPEED (RPM)
NORMALIZED TORQUE (UNITLESS)
4 x V
3 x V
2 x V
1 x V (Reference curve)
Figure 2
1.4
0.0
0
0
600
2000
1200
4000
1800
6000
2400
8000
3000
10000
SPEED (FULL STEP/SEC)
SPEED (RPM)
NORMALIZED TORQUE (UNITLESS)
1.5 x Rated I
Figure 1
1.2
1.0
0.8
0.6
0.4
0.2
1.0 x Rated I (Reference curve)
.5 x Rated I
.25 x Rated I
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APPLICATION
ASSISTANCE
For a comprehensive analysis of your requirements, just complete and FAX us the STEP MOTOR APPLICATION DATA form on pages 8 and 9 (See APPLICATION ASSISTANCE, previous page). An application engineer will contact you promptly.
ROTARY MOTION—DIRECT DRIVE
Enhanced hybrid motor torque production, utilizing Sigmax®technology, is ideal for direct drive appli­cations. Benefits include elimination of mechanical gear reduction. Be sure to use a flexible coupling.
LINEAR MOTION—LEADSCREW DRIVE
ROTARY MOTION—BELT DRIVE
Timing belt or band driven rotary motion is simple to control, efficient and relatively free from backlash.
TANGENTIAL MOTION—DIRECT DRIVE
Step motors are well suited to table drives because load remains constant. Leadscrew, rack and pinion, or tangential systems can achieve the desired linear motion and accuracy needed for many applications.
Ask us about Optimizer 3.0for Windows,™ our menu driven sizing and selection software package. Youll find out how easy it can be to optimize your motor selection. Request your free copy of Optimizer 3.0 in Windows compatible format on CD-ROM. Inquire at www.pacsci.com
Rotation
Load
Torque
Direction
Static Force
Friction Coefficient
LOAD
Rotation
Load
Torque
Driven Pulley
Motor Pulley
Direction
Static Force
Friction Coefficient
LOAD
Motor
Tangential Drive
VERSION
3.0
Tangential drives make use of the step motors high torque-to-inertia ratios. In high speed tape and print­head drives, enhanced hybrid motors provide rapid bidirectional accel/decel and critical position control.
SIZING/SELECTION SOFTWARE
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STEP MOTOR
APPLICATION DATA
FAX to 815-226-3148 Pacific Scientific Application Engineering Dept.
Company
Date _
Address
City
State Zip
Name Title Phone
Product Description
GENERAL
• APPLICATION DIAGRAM Draw below or fax separately. Indicate key power transmission details, e.g., pulley and gear ratios, lead screw pitch, efficiencies, nut preload, etc.,. . .all this to size motor and/or control properly.
• TYPICAL LOAD VELOCITY PROFILE Using the diagram below as a guide, complete the values for V through T
4
. Show worst case for proper sizing.
• PRODUCTS CURRENTLY USED List manufacturer and model number
V = Velocity = T1= Accel = T2= Run = T3= Decel =
T4= Dwell =
DRIVE INFORMATION
Bus Voltage_________ Phase Current_________
Not Specified Yet
Bipolar
Unipolar
STATIC REQUIREMENTS
Accuracy - Accurate to within ______________.
Repeatability - Resolution = ______________.
Holding Torque required = ____________oz in.
SYSTEM LOADING
Friction loading _____________oz in.
Total Load Inertia _________________oz in s
2
(include coupling and all power transmission inertias)
Axial Load: Inward Load = ____________lb.
Outward Load = ___________lb.
Radial Load _______________________lb.
COUPLING solid flex bellows
ELECTRICAL CHARACTERISTICS/FEEDBACK
Inductance = ______ Number of Leads_____
Resistance/phase = _________________
ENCODER
Encoder Line Count =________ ppr
Line Driver Non-Line Driver
ENVIRONMENT
Ambient Temp. _____________ °Celcius
Splashproof (IP65)
TIME
V
VELOCITY
NEXT CYCLE
T1 T2 T3 T4
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STEP MOTOR
APPLICATION DATA
(CON’T)
• STANDARD AND SPECIAL FEATURES
Motor model number from catalog Circle whether you want standard or special features. If
special, indicate details. Note that special features may result in increased price or leadtime.
• FRONT SHAFT (standard) (special)
D shaft length
±
(±.015)*
C shaft dia. ±
(+.0000/-.0005)*
run out
(.002 std. ext.)*
— Straight Key per electric motor standards
(standard option) (special) Key: width height
length Other
Company Date
MOTOR
circle or specify Note: All motors are 1.8°, 2 Phase.
• REAR END BELL (standard) (special) mtg. hole B.C. ± (±.010)* mtg. holes hole pattern other
• REAR SHAFT (standard) (special) shaft length
±
(±.040)*
shaft dia.
±
(+.0000/-.0005)*
run out
(.002)*
other
— Flat See Fig. 1 (standard option) (special)
Min. usable length X Dim. over flat Y ± (±.005)* Corner radius R allowed
(±.060)*
Other
— Woodruff Key See Fig. 2
(standard option) (special) ANSI std. key no.
(Example 303)
Key location Z
±
(±.020)*
Other
B - Pilot Diameter A - Flange Width E - Max Motor Length F - Pilot Depth
.003 A
.002
-A-
.003 A
0,077
0,051
0,077
1
A
B
C
D
F
E
MOTOR LEADS
FIGURE 1
X
R
Y
FIGURE 2
Z
NOTES:
NEMA standard for shaft run out is .002" + .001" for each additional inch of extension past the standard length.
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POWERPAC
HYBRID STEP MOTORS
Holding Torques to 5700 oz-in. (356 lb-in.)
New POWERPAC rugged NEMA 34 and 42 frame hybrid steppers provide the highest torques per frame size in the industry. Optimal magnetics in a “housingless” frame combine with a large diameter rotor and new rotor/ stator design to produce more torque and provide high acceleration capabilities. This unique design also features low detent torque for smoother microstepping. In addition, POWERPAC runs cooler than comparable size steppers.
N and K Series
POWERPAC is available in two different designs; the N and K Series. Both provide exceptionally high holding torques. In addition, both have high torque-to-inertia ratios and therefore high acceleration capabilities. The K Series incorporates our patented Sigmax®flux focusing technology and provides 25% more torque than the N Series plus even higher acceleration performance! POWERPAC hybrid steppers meet demanding motion requirements, making them cost effective alternatives to servo motors in applications with moderate speed requirements.
Options
Combinations of standard options are routinely provided to customize the motor for your specific requirements. For termination, select from terminal board connections (via conduit ­sealed construction), MS connectors (sealed construction) or flying leads. Rear shaft extensions include one with end bell mounting provisions for a user installed encoder. Factory mounted encoders are installed inside the rear end bell in a sealed construction...or outside, mounted to the rear end bell. Front shaft modifications may be specified. A configuration such as an integral spline is furnished as a special option. Bipolar or unipolar phase sequencing is readily available. In addition to the standard selection of windings, special windings are also provided. Just call us!
10
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Sizing and Selection
Our OPTIMIZER™ Version 3.0 for Windows is a powerful motor sizing and selection software program. It provides a simple, time saving method to specify the best POWERPAC motor for your specific requirements. Contact your Pacific Scientific distributor for a copy or visit us on the web at www.pacsci.com
BENEFITSFEATURES
With holding torques to 5700 oz-in. (356 lb-in.), Optimized magnetics provide maximum the N and K Series provide the highest torques performance in small envelope, reducing space per frame size in the industry more than 3 required for the motor. and 5 phase designs.
Improved torque linearity (above rated current) Acceleration boost to move loads even faster. provides high peak torque capability Provides more torque for intermittent duty applications (duty cycle dependent, contact factory)
High torque at moderate speeds Cost effective alternative to servo motors Low detent torque harmonic Provides smoother microstepping performance K Series uses patented Sigmax
®
technology Select from broad performance
to develop 25% more torque than N Series range to meet your requirement Runs cooler than comparable steppers Longer, more reliable motor life backed by a
using identical drive parameters two year warranty Special rotor design for high acceleration Move/position loads fast Rugged housingless square frame Efficient use of volume for optimal magnetic circuit Sealed per IP65 For splashproof requirements Outer bearing races wont turnfront locked Long life bearings also prevents
(in steel insert) and rear held by O-ring axial shaft movement for encoder applications Extensive selection of shaft configurations, Match your requirements
terminations, standard and special windings Two phase design Compatible with most drivers, smoother microstepping,
and lower input power required vs. three phase for same torque
Optional encoder mounting provisions Optimizes control scheme
MORE POWER IN A SMALLER PACKAGE - POWERPAC
Optional shaft sizes and special designs (spline, for example) available
MS connector termination for motor and optical encoder. Flying leads and terminal board via conduit termination also standard
Large diameter rotor coupled with optimum magnetic design produces highest torque and acceleration - both N and K Series
Rugged, square frame housingless design provides NEMA and IP65 splashproof construction
Rare earth rotor magnets provide high demagnetization resistance
Standard NEMA mounting
Straight key. Other options available
Long life bearings withstand high radial and axial forces
Sigmax®technology in K Series adds flux concentrating rare earth stator magnets for even higher torque and acceleration than N series
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POWERPAC
HYBRIDS INDEX
Product Overview
Inside front cover
How to use this Section
12
Features
11
Selection Overview
13
Technical Overview
3-4
Hybrid Step Motor Technology
5
Application Assistance
6-9
NEMA 34 Frame Motors
Model Number Code 14 Ratings and Characteristics 15-18 Torque and Acceleration Comparisons 19 Torque Linearity Curves 20 Performance (Torque/Speed) Curves 21-22 Drawings 23-24
NEMA 42 Frame Motors
Model Number Code 25 Ratings and Characteristics 26-28 Torque and Acceleration Comparisons 19, 29 Torque Linearity Curves 29 Performance (Torque/Speed) Curves 30-31 Drawings 32-33
Motor Technical Data
Power Connections 34-35 Phase Sequencing Tables 36 Encoder Mounting Options 36 Shaft Loading 37 Bearing Fatigue Life 37
How to use this section
This guide covers the technical information required to select and order POWERPAC hybrid step motors. Select the proper motor using one of the following procedures.
• If you’re already familiar with these motors and the available options, refer to the Model Number Codes on pages 14 (NEMA 34) and 25 (NEMA 42) to verify coded information prior to ordering.
• If you’re not familiar with these motors and the available options:
- refer to the Selection Overview, p. 13, and Technical Overview, p. 3-4. Ratings and Characteristics for the NEMA 34 frame start on p. 15 and p. 26 for the NEMA 42 frame. Both are followed by torque and acceleration comparisons, torque/speed curves and drawings as shown in the index at the right. Technical data common to both NEMA 34 and 42 frames, including connections, phasing diagrams, encoder options, shaft loading and bearing fatigue life starts on page 34. To order, construct a Model Number (pp. 14 and 25) after all the technical parameters, including options, are determined.
- If Application Assistance is required, see the section starting on page 6.
- Use OPTIMIZER
®
Version 3.0, our Windows™compatible sizing and selection software for both hybrid steppers and brushless servomotors. Optimizer will select a motor, however, it may not include all the options required. Construct a model number after all the technical parameters, including options, are determined. Call or fax us for your free disk or visit us at www.pacsci.com
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POWERPAC™HYBRIDS
SELECTION OVERVIEW
1 stack
2 stacks
3 stacks
4 stacks
1 stack
2 stacks
3 stacks
4 stacks
* Holding T
or
que
...a figure of merit for acceleration capability
Rotor Inertia
K Series - Sigmax
®
flux focusing technology
N Series - Standard
POWERPAC™ HYBRIDS
s
2
s
2
Page
Page
NEMA 34 NEMA 42
(3.38" square frame) (4.325" square frame)
Holding torque Torque-to-inertia ratio* Holding torque Torque-to-inertia ratio*
oz-in. (Nm)
rad
x 10
-3
oz-in. (Nm)
rad
x 10
-3
845(5.96) 41.8 15 2135(15.07) 27.3 26
1580(11.15) 41.6 16 4025(28.41) 26.0 27
2340(16.52) 41.3 17 5700(40.23) 24.9 28
2790(19.69) 37.2 18 NA NA
665(4.65) 32.9 15 1655(11.68) 21.1 26
1295(8.79) 32.8 16 3145(22.20) 20.3 27
1845(13.02) 32.5 17 4365(30.81) 19.0 28
2180(15.39) 29.1 18 NA NA
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POWERPAC™HYBRIDS
NEMA 34 Frame
(3.38" Square)
Basic Series
K=Sigmax
®
N=Standard
N3 3 HCHJ-LEK- M 2 -01
Number of
Rotor Stacks
1=1 Stacks 2=2 Stacks 3=3 Stacks 4=4 Stacks
Winding Type
H, J, K, L, and
M=Standards
M-(n/a on 1
stack)
H-(1 stack only)
S=Special, call
factory
Winding/Leads
F=8 Lead (n/a
C construction)
L=4 Lead series
H=4 Lead parallel
E=6 Lead (n/a
C construction)
Special Sequence
00=Standard motor–
no shaft seal
01=Standard motor
with shaft seal
Other #s will be
assigned for special
motors
Construction/Hookup
R=Regular/leadwire
C=System
MS connector
L=Splashproof/to
terminal board via
conduit connector: 1/2"
NPSC pipe thread
M=Splashproof/to terminal board via conduit connector:
metric PG11 pipe thread
S=Special, call factory
Size
3=NEMA 34 frame size;
3.38" width/height, square frame
Encoder Option
NS=No feedback
All of the configurations listed below must use construction C or R and shaft configuration E:
M2=Encoder mounting provisions SS=Special, call factory
Shaft Modifications
K=Straight key
S=Special, call factory
Shaft Configuration
(Diameter & Length)
N=Single D=Double (R or C construction only)
E=Double ended for
encoder (R or C
construction only)
Rotor Type
L=Laminated
Mounting
Configuration
H=Heavy duty
NEMA
S=Special, call
factory
MODEL NUMBER CODE
HOW TO ORDER
Review the Motor Model Number Code to assure that all options are designated. Call your nearest Pacific Scientific Motor Products Distributor to place orders and for application assistance. If you need to identify your Distributor, call the Motor Products Division at (815) 226-3100.
The example model number above indicates a N series standard NEMA 34 frame motor with a three stack rotor. This motor is equipped with a heavy duty front end bell and shaft, and a sealed system rear end bell with MS connectors. It also has a bipolar parallel connection, a J winding, a straight keyway, encoder mounting options and a shaft seal.
www.pacsci.com
15
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19
Torque Linearity Curves, p. 20
Performance Curves, p. 21-22
NEMA 34 FRAME (3.38" Square)—Ratings and Characteristics
Review the Model Number Code, page 14, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 23. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S2Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K31HXHL-LXK-XX-XX 830(5.86) 8.6 0.18 1.2 K31HXLL-LXK-XX-XX 830(5.86) 4.3 0.72 4.7 K31HXEL-LXK-XX-XX 590(4.16) 6.1 0.36 1.2
K31HXHK-LXK-XX-XX 845(5.96) 6.6 0.29 2.1 K31HXLK-LXK-XX-XX 845(5.96) 3.3 1.16 8.3 K31HXEK-LXK-XX-XX 600(4.23) 4.7 0.58 2.1
K31HXHJ-LXK-XX-XX 820(5.79) 5.5 0.42 2.8
K31HXLJ-LXK-XX-XX 820(5.79) 2.7 1.69 11.4
K31HXEJ-LXK-XX-XX 580(4.09) 3.9 0.84 2.8
K31HXHH-LXK-XX-XX 805(5.68) 2.8 1.55 10.2 K31HXLH-LXK-XX-XX 805(5.68) 1.4 6.21 40.7 K31HXEH-LXK-XX-XX 570(4.02) 1.98 3.1 10.2
N31HXHL-LXK-XX-XX 650(4.59) 8.6 0.18 1.4 N31HXLL-LXK-XX-XX 650(4.59) 4.3 0.72 5.8 N31HXEL-LXK-XX-XX 460(3.25) 6.1 0.36 1.4
N31HXHK-LXK-XX-XX 665(4.69) 6.6 0.29 2.6 N31HXLK-LXK-XX-XX 665(4.69) 3.3 1.16 10.3 N31HXEK-LXK-XX-XX 470(3.32) 4.7 0.58 2.6
N31HXHJ-LXK-XX-XX 645(4.55) 5.5 0.42 3.5 N31HXLJ-LXK-XX-XX 645(4.55) 2.7 1.69 14 N31HXEJ-LXK-XX-XX 455(3.21) 3.9 0.84 3.5
N31HXHH-LXK-XX-XX 635(4.48) 2.8 1.55 12.5 N31HXLH-LXK-XX-XX 635(4.48) 1.4 6.21 50.1 N31HXEH-LXK-XX-XX 450(3.18) 1.98 3.1 12.5
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 570-845 oz-in.
35.6-52.8 lb-in.
4.02-5.96 Nm
K Series ­SIGMAX
®
1 rotor stack
25 2.7 0.0202 5
(0.18) (0.14) (2.27)
Torque range: 450-665 oz-in.
28.1-41.5 lb-in.
3.18-4.69 Nm
N Series ­Standard 1 rotor stack
18 2.7 0.0202 5
(0.13) (0.14) (2.27)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 14.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 14. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
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16
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K32HXHM-LXK-XX-XX 1535(10.83) 10 0.18 1.4
K32HXLM-LXK-XX-XX 1535(10.83) 5 0.7 5.5
K32HXEM-LXK-XX-XX 1085(7.66) 7.1 0.35 1.4
K32HXHL-LXK-XX-XX 1515(10.69) 8.1 0.26 2
K32HXLL-LXK-XX-XX 1515(10.69) 4.1 1.03 8.1
K32HXEL-LXK-XX-XX 1070(7.55) 5.8 0.52 2
K32HXHK-LXK-XX-XX 1580(11.15) 6.1 0.45 4
K32HXLK-LXK-XX-XX 1580(11.15) 3 1.8 16.2 K32HXEK-LXK-XX-XX 1120(7.90) 4.3 0.9 4
K32HXHJ-LXK-XX-XX 1510(10.66) 5.1 0.63 5.1
K32HXLJ-LXK-XX-XX 1510(10.66) 2.5 2.53 20.5
K32HXEJ-LXK-XX-XX 1065(7.52) 3.5 1.27 5.1
N32HXHM-LXK-XX-XX 1215(8.58) 10 0.18 1.8 N32HXLM-LXK-XX-XX 1215(8.58) 5 0.7 7 N32HXEM-LXK-XX-XX 860(6.07) 7.1 0.35 1.8
N32HXHL-LXK-XX-XX 1200(8.47) 8.1 0.26 2.6 N32HXLL-LXK-XX-XX 1200(8.47) 4.1 1.03 10.3 N32HXEL-LXK-XX-XX 850(6.00) 5.8 0.52 2.6
N32HXHK-LXK-XX-XX 1245(8.79) 6.1 0.45 5.1
N32HXLK-LXK-XX-XX 1245(8.79) 3 1.8 20.6
N32HXEK-LXK-XX-XX 885(6.25) 4.3 0.9 5.1
N32HXHJ-LXK-XX-XX 1195(8.43) 5.1 0.63 6.5
N32HXLJ-LXK-XX-XX 1195(8.43) 2.5 2.53 26
N32HXEJ-LXK-XX-XX 845(5.96) 3.5 1.27 6.5
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 1065-1580 oz-in.
66.5-98.7 lb-in.
7.52-11.15 Nm
K Series ­SIGMAX
®
2 rotor stacks
50 2 0.038 8.4
(0.35) (0.27) (3.81)
Torque range: 845-1245 oz-in.
52.8-77.8 lb-in.
5.96-8.79 Nm
N Series ­Standard 2 rotor stacks
36 2 0.038 8.4
(0.25) (0.27) (3.81)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 14.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 14. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19
Torque Linearity Curves, p. 20
Performance Curves, p. 21-22
NEMA 34 FRAME (3.38" Square)—Ratings and Characteristics (Con’t)
Review the Model Number Code, page 14, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 23. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
www.pacsci.com
17
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K33HXHM-LXK-XX-XX 2150(15.17) 9.9 0.22 1.7 K33HXLM-LXK-XX-XX 2150(15.17) 5 0.87 7 K33HXEM-LXK-XX-XX 1520(10.73) 7 0.44 1.7
K33HXHL-LXK-XX-XX 2340(16.52) 9 0.26 2.6 K33HXLL-LXK-XX-XX 2340(16.52) 4.5 1.06 10.6 K33HXEL-LXK-XX-XX 1655(11.68) 6.3 0.53 2.6
K33HXHK-LXK-XX-XX 2205(15.56) 6.1 0.56 5
K33HXLK-LXK-XX-XX 2205(15.56) 3 2.23 19.9
K33HXEK-LXK-XX-XX 1560(11.01) 4.3 1.12 5
K33HXHJ-LXK-XX-XX 2145(15.14) 5 0.83 7
K33HXLJ-LXK-XX-XX 2145(15.14) 2.5 3.31 27.9
K33HXEJ-LXK-XX-XX 1515(10.69) 3.5 1.65 7
N33HXHM-LXK-XX-XX 1715(12.10) 9.9 0.22 2.3
N33HXLM-LXK-XX-XX 1715(12.10) 5 0.87 9 N33HXEM-LXK-XX-XX 1215(8.58) 7 0.44 2.3
N33HXHL-LXK-XX-XX 1845(13.02) 9 0.26 3.4
N33HXLL-LXK-XX-XX 1845(13.02) 4.5 1.06 13.6 N33HXEL-LXK-XX-XX 1305(9.21) 6.3 0.53 3.4
N33HXHK-LXK-XX-XX 1755(12.39) 6.1 0.56 6.4
N33HXLK-LXK-XX-XX 1755(12.39) 3 2.23 25.8
N33HXEK-LXK-XX-XX 1240(8.75) 4.3 1.12 6.4
N33HXHJ-LXK-XX-XX 1710(12.07) 5 0.83 9 N33HXLJ-LXK-XX-XX 1710(12.07) 2.5 3.31 36 N33HXEJ-LXK-XX-XX 1210(8.54) 3.5 1.65 9
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 1515-2348 oz-in.
94.7-146.2 lb-in.
10.69-16.52 Nm
K Series ­SIGMAX
®
3 rotor stacks
75 1.6 0.0567 11.9
(0.53) (0.40) (5.39)
Torque range: 1210-1845 oz-in.
75.6-115.3 lb-in.
8.54-13.02 Nm
N Series ­Standard 3 rotor stacks
54 1.6 0.0567 11.9
(0.38) (0.40) (5.39)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 14.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 14. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19
Torque Linearity Curves, p. 20
Performance Curves, p. 21-22
NEMA 34 FRAME (3.38" Square)—Ratings and Characteristics (Con’t)
Review the Model Number Code, page 14, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 23. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
www.pacsci.com
18
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K34HXHM-LXK-XX-XX 2725(19.23) 11.3 0.2 2
K34HXLM-LXK-XX-XX 2725(19.23) 5.6 0.82 8.2
K34HXEM-LXK-XX-XX 1930(13.62) 8 0.41 2
K34HXHL-LXK-XX-XX 2790(19.69) 8.7 0.33 3.6
K34HXLL-LXK-XX-XX 2790(19.69) 4.4 1.32 14.5
K34HXEL-LXK-XX-XX 1975(13.94) 6.2 0.66 3.6
K34HXHK-LXK-XX-XX 2580(18.21) 6 0.67 6.3
K34HXLK-LXK-XX-XX 2580(18.21) 3 2.69 25.1 K34HXEK-LXK-XX-XX 1825(12.88) 4.3 1.35 6.3
K34HXHJ-LXK-XX-XX 2770(19.55) 5.5 0.8 8.9
K34HXLJ-LXK-XX-XX 2770(19.55) 2.8 3.19 35.5
K34HXEJ-LXK-XX-XX 1960(13.83) 3.9 1.6 8.9
N34HXHM-LXK-XX-XX 2140(15.10) 11.3 0.2 2.6 N34HXLM-LXK-XX-XX 2140(15.10) 5.6 0.82 10.6 N34HXEM-LXK-XX-XX 1510(10.66) 8 0.41 2.6
N34HXHL-LXK-XX-XX 2180(15.39) 8.7 0.33 4.7
N34HXLL-LXK-XX-XX 2180(15.39) 4.4 1.32 18.8 N34HXEL-LXK-XX-XX 1545(10.90) 6.2 0.66 4.7
N34HXHK-LXK-XX-XX 2035(14.36) 6 0.67 8.1
N34HXLK-LXK-XX-XX 2035(14.36) 3 2.69 32.4
N34HXEK-LXK-XX-XX 1440(10.16) 4.3 1.35 8.1
N34HXHJ-LXK-XX-XX 2170(15.32) 5.5 0.8 11.5 N34HXLJ-LXK-XX-XX 2170(15.32) 2.8 3.19 45.9 N34HXEJ-LXK-XX-XX 1535(10.83) 3.9 1.6 11.5
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 1825-2798 oz-in.
114.1-174.4 lb-in.
12.88-19.69 Nm
K Series ­SIGMAX
®
4 rotor stacks
65 1.3 0.075 15.1
(0.50) (0.53) (6.84)
Torque range: 1940-2180 oz-in.
90.0-136.2 lb-in.
10.16-15.39 Nm
N Series ­Standard 4 rotor stacks
57 1.3 0.075 15.1
(0.40) (0.53) (6.84)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 14.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 14. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19
Torque Linearity Curves, p. 20
Performance Curves, p. 21-22
NEMA 34 FRAME (3.38" Square)—Ratings and Characteristics (Con’t)
Review the Model Number Code, page 14, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 23. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
www.pacsci.com
19
POWERPAC
HYBRIDS
Torque and Acceleration Comparisons
Holding Torque
3000
2500
2000
1500
1000
665
845
1245
1580
1845
2180
2790
2340
500
0
N31
K31
N32
K32
K33
K34
N33
N34
Motor Model/Stack Length
Acceleration
rad
x 10 *
s
2
3
45.0
40.0
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0
N31
32.9
41.8
32.8
41.6
32.5
41.3
29.1
37.2
K31 N32
K32
N33 K33
N34
K34
Motor Model/Stack Length
* Holding Torque
...a figure of merit for acceleration capability
Rotor Inertia
NEMA 34 FRAME (3.38" Square)
Torque and Acceleration Comparisons
NEMA 42** FRAME (4.325" Square)
Torque and Acceleration Comparisons
Holding Torque
N41
0
1000
1655
2135
3145
4025
4365
5700
2000
3000
4000
5000
6000
K41
N42
K42
N43
K43
Motor Model/Stack Length
Acceleration
rad
x 10 *
s
2
3
30.0
25.0
20.0
21.1
27.3
20.3
K41N41 K42N42
Motor Model/Stack Length
K43N43
26.0
19.0
24.9
15.0
10.0
5.0
0
* Holding Torque
...a figure of merit for acceleration capability
Rotor Inertia
**Size 42 data shown here for comparison. NEMA 42 starts on
page 25.
www.pacsci.com
20
POWERPAC
HYBRIDS
NEMA 34 FRAME (3.38" Square)Torque Linearity
A significant POWERPAC performance attribute is that when a current higher than rated current is applied, the increase in torque will be more linear than other hybrids. Furthermore, current levels increasingly higher than rated current are less likely to cause demagnetization. Capitalize on this performance characteristic which will provide an acceleration boost to move loads even faster. This technique is applicable to intermittent duty applications in that the thermal limit of the motor cannot be exceeded. Driving the motor at higher than rated current is duty cycle dependent. Contact the factory for application assistance.
These curves show the torque at rated current and the torque linearity up to two times rated current.
02.8
4500
5.6 8.4 11.3 14.1 16.9 19.7 22.6
4000
3500
3000
2000
1500
1000
2500
500
31.7
28.2
24.7
21.1
14.1
10.6
7.0
17.6
3.5
0
02.4
4000
4.9 7.4 9.9 12.3 14.8 17.3 19.8
3500
3000
2500
1500
1000
2000
500
28.2
24.7
21.1
17.6
10.6
7.0
14.1
3.5
0
02.5
2500
5 7.5 10 12.5 15 17.5 20
2000
1500
1000
500
17.6
14.1
10.6
7.0
3.5
0
02.1
1400
4.3 6.4 8.6 10.7 12.9 15.1 17.2
1200
1000
800
600
400
200
0
9.8
8.4
7.0
5.6
4.2
2.8
1.4
Holding Torque [Oz-in]
Holding Torque [Oz-in]
Current [Amps]
Current [Amps]
Holding Torque [Oz-in]
Current [Amps]
Holding Torque [Oz-in]
Holding Torque [Nm]
Holding Torque [Nm]
Holding Torque [Nm]
Holding Torque [Nm]
Current [Amps]
TORQUE LINEARITY
N & K 31 L-Winding
(bipolar parallel connection)
TORQUE LINEARITY
N & K 32 M-Winding
(bipolar parallel connection)
TORQUE LINEARITY
N & K 34 M-Winding
(bipolar parallel connection)
TORQUE LINEARITY
N & K 33 M-Winding
(bipolar parallel connection)
K34
N34
Rated Current
K33
N33
Rated Current
K32
N32
Rated Current
K31
N31
Rated Current
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21
POWERPAC
HYBRIDS
NEMA 34 FRAME (3.38" Square)Performance
Motors will perform continuously as shown without the winding temperature exceeding 130°C when the motor is operated (without heat sink) in an ambient temperature of up to 40°C. The curves do not reflect system resonance points, which will vary with motor coupling and system parameters.
NEMA 34 FRAME – ONE ROTOR STACK
5A per phase; K31* and N31*
J winding, parallel connection, See Ratings and Characteristics, p. 15.
SPEED (RPM)
Model Numbers*/Voltage
5A per phase
K31HXHJ-...; 75V
N31HXHJ-...; 75V
N31HXHJ-...; 65V
N31HXHJ-...; 40V
SPEED (FULL STEP/SEC)
TORQUE (OZ-IN.)
TORQUE (Nm)
0
100
200
300
400
500
600
700
0 300 600 900 1200 1500 1800
0 1000 2000 3000 4000 5000 6000
0
0.7
1.4
2.1
2.8
3.5
4.2
4.9
NEMA 34 FRAME – TWO ROTOR STACKS
5A per phase; K32* and N32*
J winding, parallel connection, See Ratings and Characteristics, p. 16.
0 600 1200 1800 2400
0 2000 4000 6000 8000
0
200
400
600
800
1000
1200
1400
0
1.4
2.8
4.2
5.7
7.0
8.5
9.9
SPEED (RPM)
SPEED (FULL STEP/SEC)
TORQUE (OZ-IN.)
TORQUE (Nm)
K32HXHJ-...; 75V
N32HXHJ-...; 75V
N32HXHJ-...; 65V
N32HXHJ-...; 40V
Model Numbers*/Voltage
5A per phase
*See Model Number Code on page 14 for clarification.
www.pacsci.com
22
POWERPAC
HYBRIDS
NEMA 34 FRAME (3.38" Square)Performance
Motors will perform continuously as shown without the winding temperature exceeding 130°C when the motor is operated (without heat sink) in an ambient temperature of up to 40°C. The curves do not reflect system resonance points, which will vary with motor coupling and system parameters.
NEMA 34 FRAME – THREE ROTOR STACKS
5A per phase; K33* and N33*
J winding, parallel connection, See Ratings and Characteristics, p. 17.
0 600 1200 1800 2400
0 2000 4000 6000 8000
0
800
1200
1600
2000
400
0
5.7
8.5
11.3
14.2
2.8
SPEED (RPM)
SPEED (FULL STEP/SEC)
TORQUE (OZ-IN.)
TORQUE (Nm)
K33HXHJ-...; 75V
N33HXHJ-...; 75V
N33HXHJ-...; 65V
N33HXHJ-...; 40V
Model Numbers*/Voltage
5A per phase
NEMA 34 FRAME – FOUR ROTOR STACKS
5A per phase; K34* and N34*
J winding, parallel connection, See Ratings and Characteristics, p. 18.
0
500
1000
1500
2000
2500
3.5
7.1
10.6
14.1
17.7
0 300 900 1500 1800
0 1000 3000
600
2000 5000
1200
4000 6000
0
SPEED (RPM)
SPEED (FULL STEP/SEC)
TORQUE (OZ-IN.)
TORQUE (Nm)
K34HXHJ-...; 75V
N34HXHJ-...; 75V
N34HXHJ-...; 65V
N34HXHJ-...; 40V
Model Numbers*/Voltage
5A per phase
*See Model Number Code on page 14 for clarification.
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23
DIMENSIONS . . .
POWERPAC
HYBRIDS
in.
(metric dimensions for ref. only)
mm
NEMA 34 FRAME: All motors have a heavy duty NEMA front end bell and large diameter shaft to
support the higher output torques
LEADWIRE HOOKUP - ENCODER OPTIONS
Model Number Code designation R (Construction/Hookup), p. 14.
4X Ø .218 (5,537) THRU EQUALLY SPACED ON A Ø 3.875 (98,425) B.C.
.003
-A-
.003
0,051
0,077
0,077
Ø D
+.0000 (0,013)
-.0005
1
+.000 –.017 (-0,432)
K
+.0000 –.0020 (-0,051)
.002
( 3.38)
(85,852)
.06
1,52
L MAX.
Ø 2.875 ± .002
73,025 ± 0,051
(2X 45°)
1.25
31,750
MOTOR LEADS
.875 ± .010
22,23 ± 0,254
(.33)
(8,38)
T
NOTES:
1 MOTOR LEADS 12.0 MIN.
A
A
LEADWIRE HOOKUP
DOUBLE SHAFT CONFIGURATION
Model Number Code designation D (Shaft Configuration), p. 14.
LEADWIRE HOOKUP
ENCODER MOUNTING PROVISION
Model Number Code designation M2 (Encoder Mounting Options), p. 14.
Ø .3148
8,000
+.0000 –.0005
-B-
.002 0,051
.003
0,077
ON A Ø 1.812 B.C.
46,025
.625 ± .040
15,875 ± 1,016
2X 2-56 UNC-2B
.20 MIN.
-0,013
B
MOTOR D K T L MAX
.5000 .1250 .555 3.13
31 HR
12,700 3,175 14,097 79,502 .5000 .1250 .555 4.65
32 HR
12,700 3,175 14,097 118,11 .6250 .1875 .705 6.13
33 HR
15,875 4,763 17,907 155,70 .6250 .1875 .705 7.68
34 HR
15,875 4,763 17,907 195,07
Ø .3750
9,525
+.0000 –.0005
.002 0,051
1.12 ± .06
28,448 ± .1,520
-0,013
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24
ENCODER MOUNTING OPTION
DIMENSIONS . . .
POWERPAC
HYBRIDS
in.
(metric dimensions for ref. only)
mm
NEMA 34 FRAME: All motors have a heavy duty NEMA front end bell and large diameter shaft to
support the higher output torques
SPLASHPROOF CONSTRUCTION/TERMINAL BOARD CONNECTIONS
(via English or Metric thread for conduit) Model Number Code designation L or M (Construction/Hookup), p 14.
SPLASHPROOF CONSTRUCTION/MS CONNECTOR(S) ENCODER OPTION
Model Number Code designation C/System (Construction/Hookup) and Encoder Mounting Option, p 14.
4X Ø .218 (5,537) THRU EQUALLY SPACED ON A Ø 3.875 (98,425) B.C.
.003 A
0,077
-A-
.003 A
Ø D
+.0000 –.0005 (-0,013)
+.000 –.017 (0,432)
K
+.0000 –.0020 (-0,508)
.002
0,077
0,051
Removable Insulating Bushing
( 3.38)
85,852
.06
Ø 2.875 ± .002
(2X 45°)
1.25
31,750
.875 ± .010
22,23 ± 0,254
(.33)
1,52
(8,38)
T
L MAX.
X
1.95 (49,53) MAX.
1
Construction = Conduit connection (1/2 NPSC TAP)
with
.56
I.D. removable
insulating bushing Construction = Conduit
connection (PG 11 TAP). (No insulating bushing supplied)
L
M
14,2
.003 A 0,077
4X Ø .218 (5,537) THRU EQUALLY SPACED ON A Ø 3.875 (98,425) B.C.
.003 A
-A-
Ø D
+.0000 –.0005
-0,013
+.000 –.017 (-0,432)
K
+.0000 –.0020 (-0,508)
.002
0,077
0,051
.06
(.33)
1,52
8,38
L MAX.
( 3.38)
85,852
Ø 2.875 ± .002 73,025 ± 0,051
(2X 45°)
2.69 (68,33) MAX.
X
MOTOR CONNECTOR
1.25 31,75
.875 ± .010
22,23 ± .0,254
T
ENCODER CONNECTOR
MOTOR CONNECTOR
2.92 (74,17) MAX.
X dimension same as above
MOTOR D K T X L MAX
.5000 .1250 .555 3.70 4.44
31 HL
12,700 3,175 14,097 93,98 112,78 .5000 .1250 .555 5.22 5.96
32 HL
12,700 3,175 14,097 132,59 151,38 .6250 .1875 .705 6.74 7.48
33 HL
15,875 4,763 17,907 171,20 189,99 .6250 .1875 .705 8.25 8.99
34 HL
15,875 4,763 17,907 209,55 228,35
* See Model Number Code, p 14.
MOTOR D K T X L MAX
.5000 .1250 .555 3.56 4.44
31 HC
12,700 3,175 14,097 90,42 112,78 .5000 .1250 .555 5.07 5.96
32 HC
12,700 3,175 14,097 128,78 151,38 .6250 .1875 .705 6.59 7.48
33 HC
15,875 4,763 17,907 165,10 189,99 .6250 .1875 .705 8.11 8.99
34 HC
15,875 4,763 17,907 205,99 228,35
* See Model Number Code, p 14.
NOTES:
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25
POWERPAC™HYBRIDS
NEMA 42 Frame
(4.325" Square)
Basic Series
K=Sigmax
®
N=Standard
K4 3 HCHJ-LEK-M2 -01
Number of
Rotor Stacks
1=1 Stacks 2=2 Stacks 3=3 Stacks
Winding Type
J-(only on 1 stack), K-(n/a on 1 stack),
L,
N-(n/a on 1 stack),
M=Standards
S=Special, call
factory
Winding/Leads
L=4 Lead series
H=4 Lead parallel
E=6 Lead (N/A C construction) F=8 Lead (N/A C construction)
Special Sequence
00=Standard motor–
no shaft seal
01=Standard motor
with shaft seal.
Other #s will be
assigned for special
motors
Construction/Hookup
R=Regular/leadwire
C=System
MS connector
L=Splashproof/to
terminal board via
conduit connector: 1/2"
NPSC pipe thread
M=Splashproof/to terminal board via
conduit connector:
metric PG13,5 pipe
thread
S=Special, call factory
Size
4=NEMA 42 frame size;
4.325" width/height, square frame
Encoder Option
NS=No feedback
All of the configurations listed below must use construction C or R and shaft configuration E:
M2=Encoder mounting provisions SS=Special, call factory
Shaft Modifications
K=Straight key
S=Special, call factory
Shaft Configuration
(Diameter & Length)
N=Single
D=Double (R or C
construction only)
E=Double ended for
encoder (R or C
construction only)
S=Special, call factory
Rotor Type
L=Laminated
Mounting
Configuration
H=Heavy duty
NEMA
S=Special, call
factory
MODEL NUMBER CODE
HOW TO ORDER
Review the Motor Model Number Code to assure that all options are designated. Call your nearest Pacific Scientific Motor Products Distributor to place orders and for application assistance. If you need to identify your Distributor, call the Motor Products Division at (815) 226-3100.
The example model number above indicates a K series (Sigmax
®
) NEMA 42 frame motor with a three stack rotor. This motor is equipped with a heavy duty front end bell and shaft, and a sealed system rear end bell with MS connectors. It also has a bipolar parallel connection, a J winding, a straight keyway, a shaft seal and encoder mounting provisions.
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26
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19, 29
Torque Linearity, p. 29
Performance Curves, p. 30-31
NEMA 42 FRAME (4.325" Square)Ratings and Characteristics
Review the Model Number Code, page 25, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 32. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K41HXHM-LXK-XX-XX 2135(15.07) 10.7 0.16 2.2
K41HXLM-LXK-XX-XX 2135(15.07) 5.3 0.63 8.7
K41HXEM-LXK-XX-XX 1510(10.66) 7.5 0.31 2.2
K41HXHL-LXK-XX-XX 2090(14.75) 8.7 0.23 3.1
K41HXLL-LXK-XX-XX 2090(14.75) 4.4 0.93 12.3
K41HXEL-LXK-XX-XX 1480(10.45) 6.2 0.47 3.1
K41HXHJ-LXK-XX-XX 2095(14.79) 5.5 0.58 7.8
K41HXLJ-LXK-XX-XX 2095(14.79) 2.7 2.33 31.4
K41HXEJ-LXK-XX-XX 1480(10.45) 3.9 1.16 7.8
N41HXHM-LXK-XX-XX 1655(11.68) 10.7 0.16 2.8 N41HXLM-LXK-XX-XX 1655(11.68) 5.3 0.63 11.1 N41HXEM-LXK-XX-XX 1170(8.26) 7.5 0.31 2.8
N41HXHL-LXK-XX-XX 1625(11.47) 8.7 0.23 3.9 N41HXLL-LXK-XX-XX 1625(11.47) 4.4 0.93 15.8 N41HXEL-LXK-XX-XX 1150(8.12) 6.2 0.47 3.9
N41HXHJ-LXK-XX-XX 1630(11.50) 5.5 0.58 10.1
N41HXLJ-LXK-XX-XX 1630(11.50) 2.7 2.33 40.4
N41HXEJ-LXK-XX-XX 1150(8.12) 3.9 1.16 10.1
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 1480-2135 oz-in.
92.5-133.4 lb-in.
10.45-15.07 Nm
K Series ­SIGMAX
®
1 rotor stack
65 1.9 0.0783 11
(0.46) (0.55) (4.98)
Torque range: 1150-1655 oz-in.
78.1-103.4 lb-in.
8.12-11.68 Nm
N Series ­Standard 1 rotor stack
42 1.9 0.0783 11
(0.30) (0.55) (4.98)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 25.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 25. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
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27
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K42HXHN-LXK-XX-XX 4000(28.23) 15.8 0.1 1.6 K42HXLN-LXK-XX-XX 4000(28.23) 7.9 0.41 6.5 K42HXEN-LXK-XX-XX 2830(19.97) 11.2 0.21 1.6
K42HXHM-LXK-XX-XX 4025(28.41) 9.9 0.25 4.2
K42HXLM-LXK-XX-XX 4025(28.41) 4.9 1.02 16.9
K42HXEM-LXK-XX-XX 2845(20.08) 7 0.51 4.2
K42HXHL-LXK-XX-XX 3935(27.77) 8.1 0.38 6
K42HXLL-LXK-XX-XX 3935(27.77) 4 1.51 23.9
K42HXEL-LXK-XX-XX 2785(19.66) 5.7 0.75 6
K42HXHK-LXK-XX-XX 3965(27.99) 6.4 0.6 9.8 K42HXLK-LXK-XX-XX 3965(27.99) 3.2 2.41 39.2 K42HXEK-LXK-XX-XX 2805(19.80) 4.5 1.2 9.8
N42HXHN-LXK-XX-XX 3130(22.09) 15.8 0.1 2.1
N42HXLN-LXK-XX-XX 3130(22.09) 7.9 0.41 8.4 N42HXEN-LXK-XX-XX 2215(15.63) 11.2 0.21 2.1
N42HXHM-LXK-XX-XX 3145(22.20) 9.9 0.25 5.5
N42HXLM-LXK-XX-XX 3145(22.20) 4.9 1.02 22
N42HXEM-LXK-XX-XX 2225(15.70) 7 0.51 5.5
N42HXHL-LXK-XX-XX 3085(21.77) 8.1 0.38 7.8
N42HXLL-LXK-XX-XX 3085(21.77) 4 1.51 31.2
N42HXEL-LXK-XX-XX 2185(15.42) 5.7 0.75 7.8
N42HXHK-LXK-XX-XX 3105(21.92) 6.4 0.6 12.8
N42HXLK-LXK-XX-XX 3105(21.92) 3.2 2.41 51.1 N42HXEK-LXK-XX-XX 2200(15.53) 4.5 1.2 12.8
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 2785-4025 oz-in.
174.0-251.5 lb-in.
19.66-28.41 Nm
K Series ­SIGMAX
®
2 rotor stacks
126 1.3 0.1546 18.4
(0.89) (1.09) (8.34)
Torque range: 2185-3145 oz-in.
136.5-196.5 lb-in.
15.42-22.2 Nm
N Series ­Standard 2 rotor stacks
84 1.3 0.1546 18.4
(0.59) (1.09) (8.34)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 25.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 25. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19, 29
Torque Linearity, p. 29
Performance Curves, p. 30-31
NEMA 42 FRAME (4.325" Square)Ratings and Characteristics (Cont)
Review the Model Number Code, page 25, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 32. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
www.pacsci.com
28
Connection Holding
Torque Phase
Rated Inductance
Current/ Phase Thermal Rotor
Motor (2 phases on) Phase Resistance Detent Resistance Inertia
Model Number oz-in (Nm) (ohms) (mH) Torque oz-in-S
2
Weight
±10% (amps DC) ±10% Typical oz-in (Nm) (oC/watt) (kgm2x 10-3) lbs (kg)
K43HXHN-LXK-XX-XX 5700(40.23) 15.4 0.14 2.5
K43HXLN-LXK-XX-XX 5700(40.23) 7.7 0.55 10 K43HXEN-LXK-XX-XX 4030(28.44) 10.9 0.28 2.5
K43HXHM-LXK-XX-XX 5630(39.74) 9.9 0.33 5.9
K43HXLM-LXK-XX-XX 5630(39.74) 4.9 1.32 23.7
K43HXEM-LXK-XX-XX 3985(28.13) 7 0.66 5.9
K43HXHL-LXK-XX-XX 5530(39.03) 8 0.5 8.5
K43HXLL-LXK-XX-XX 5530(39.03) 4 1.98 34.1
K43HXEL-LXK-XX-XX 3910(27.60) 5.7 0.99 8.5
K43HXHK-LXK-XX-XX 5655(39.91) 6.2 0.82 15.2
K43HXLK-LXK-XX-XX 5655(39.91) 3.1 3.29 60.7 K43HXEK-LXK-XX-XX 4000(28.23) 4.4 1.65 15.2
N43HXHN-LXK-XX-XX 4365(30.81) 15.4 0.14 3.2
N43HXLN-LXK-XX-XX 4365(30.81) 7.7 0.55 13
N43HXEN-LXK-XX-XX 3090(21.81) 10.9 0.28 3.2
N43HXHM-LXK-XX-XX 4320(30.49) 9.9 0.33 7.7 N43HXLM-LXK-XX-XX 4320(30.49) 4.9 1.32 30.7 N43HXEM-LXK-XX-XX 3055(21.56) 7 0.66 7.7
N43HXHL-LXK-XX-XX 4250(30.00) 8 0.5 11 N43HXLL-LXK-XX-XX 4250(30.00) 4 1.98 44.2 N43HXEL-LXK-XX-XX 3010(21.24) 5.7 0.99 11
N43HXHK-LXK-XX-XX 4340(30.63) 6.2 0.82 19.6
N43HXLK-LXK-XX-XX 4340(30.63) 3.1 3.29 78.5
N43HXEK-LXK-XX-XX 3070(21.67) 4.4 1.65 19.6
Parallel
Series
Unipolar
Rated currents are in
descending order
Torque range: 3910-5700 oz-in.
244.3-356.0 lb-in.
27.60-40.23 Nm
K Series ­SIGMAX
®
3 rotor stacks
118 1 0.2293 25.7
(0.83) (1.62) (11.64)
Torque range: 3010-4365 oz-in.
188.1-272.8 lb-in.
21.24-30.81 Nm
N Series ­Standard 3 rotor stacks
106 1 0.2293 25.7
(0.75) (1.62) (11.64)
All ratings typical and at 25°C unless otherwise noted. An ”X” in the Model Number Code indicates an undefined
option. Colored letter indicates winding. See Model Number Code on page 25.
Motor connections are determined by the Windings/Leads designation in the Model Number Code on page 25. Note that the F designation, although not shown in the above tables, is an 8-lead option...see Terminations, page 34. In addition to the lead wire termination, terminal board and MS connector hookup for parallel, series or unipolar operation is also available.
With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C.
Windings at 130°C and motor in still air at 40°C (without heat sink). Motors may be operated up to 2 times rated current to provide high peak torque with good torque linearity - duty cycle
dependant, contact factory.
Small signal inductance as measured with impedance bridge at 1kHz, 1 amp.
Thermal resistance measured with motor hanging in still air (unmounted).
POWERPAC
HYBRIDS
Also see:
Torque and Acceleration Comparisons, p. 19, 29
Torque Linearity, p. 29
Performance Curves, p. 30-31
NEMA 42 FRAME (4.325" Square)Ratings and Characteristics (Cont)
Review the Model Number Code, page 25, to assure that all options are designated. Connections, encoders and phasing diagrams start on page 34. Motor dimensions start on page 32. In addition to those below, motors with characteristics for specific performance requirements are offered. Contact factory for more details.
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