Pacific GENIUS 14, GENIUS 18 Maintenance Manual

GENIUS 14 GENIUS 18
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
This operator’s book has important information for the use and safe operation of this machine. Read this book care­fully before starting the machine. Keep this book and tell all operators to read the book. If you do not follow the instructions, you can cause an injury or damage equipment, furniture or buildings.
2259 S. Sheridan Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.
READ THIS BOOK
The contents of this manual are based on the latest product information available at the time of publication. Pacific re­serves the right to make changes or improvements to its machines without notice.
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING INFORMATION:
MODEL_______________________________
SERIAL NUMBER_______________________
P ART NUMBER _________________________
DA TE PURCHASED ______________________
IMPORT ANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS
BEFORE USING THIS APPLIANCE!
WARNING! To reduce the risk of fire, electric shock, or injury:
1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
2. Do not use outdoors or on wet surfaces.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in this manual. Use only manufacturer’s attachments.
5. Do not use with damaged cord or plug. If appliance should not work as it should, has been dropped or damaged, left outdoors, or dropped into water, return it to service center.
6. Do not pull or carry by cord, use cord as handle, close a door on cord or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord
8. Do not handle plug or appliance with wet hands.
9. Do not put any objects into opening. Do not use with any opening blocked: keep free of dust, lint, hair and anything that may reduce airflow.
10. Keep hair, loose clothing, fingers and all parts of the body away from openings and moving parts.
11. Turn off all controls before unplugging.
12. Use extra care when cleaning on stairs.
13. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
14. Connect to a properly grounded outlet only.
15. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
16. Do not use without dust bag and/or filters in place.
Grounding Instructions
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric cur­rent to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding con­ductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 16/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replace­ment parts.
NOTE: Do not use adapters shown in figures B & C in Canada
2
OPERATING PROCEDURES
W ARNING! For the safe operation of this machine follow the instructions given in this booklet and the training given by your supervi­sor . Failure to do so can r esult in personal injury and/or damage to machine and property!
DO NOT OPERA TE MACHINE IN AN EXPLOSIVE ENVIRONMENT!
W ARNING! NEVER USE THIS MACHINE TO PICK UP VOLA TILE OR EXPLOSIVE MA TERIALS.
W ARNING! DO NOT PICK UP WET MA TERIAL WITH THIS MACHINE.
The model shown in this manual is intended for commercial use and for vacuuming dry material only .
ASSEMBLY
OPERA TION AS AN UPRIGHT VACUUM
1. Properly install the filter bag in the vacuum: Depress the two white buttons on the back of the vacuum housing door (Drawing 1, Item 8), then swing it up and open. Place the bag into the opening with the notched portion next to the handle tube.
2. Plug the machine’s power cable into a properly grounded outlet (see Safety Instructions).
3. Adjust the brush height to suit the thickness of the carpet. The adjustment ranges from positions 1 through 4: Position 1 for very low pile carpet and Position 4 for very high pile carpet. Adjust the height adjustment knob (Drawing 2, Item 39) to the lowest number position that results in the green light being on and the red light off (reference the “Electronic Power Brush Monitor” section).
4. Depress the foot pedal to lower the handle to the
operating position.
5. T urn ON the switch-the vacuum and brush motors will start. Begin your DRY pick up vacuuming.
T o prepare the machine for operation, make sure it is of cor­rect voltage and properly assembled. If in doubt, ask your supervisor.
1. Place the brush head on a flat surface and latch the swivel neck into the upright and locked position.
2 . Turn the knob (Drawing 1, Item 57) located on tank assembly counterclockwise to the right. Insert the tank assembly over the projection ears on the lower unit while keeping the tank in the vertical position. Return the knob to the locked position by turning it clockwise.
3 . Attach the flexible hose to the vacuum tank. The long rigid portion of the flexible hose should be inserted into the lower portion of the vacuum tank assembly.
OPERA TION with ACCESSORIES
1 . Properly install the filter bag in the vacuum.
2 . Plug the machine’s power cable into a properly grounded outlet.
3 . Remove the rigid portion of the flexible hose from the lower portion of the vacuum. The brush motor will automatically stop when the hose is removed.
4. Attach the crevice or dusting tool to the wand, turn the vacuum ON and begin.
5 . Upon completion, reinsert the rigid portion of the hose into its’ retaining hole.
3
MAINTENANCE
AL WAYS turn the machine power switch OFF and unplug the machine before performing any service. Severe personal injury could result if electrical power is not disconnected.
AFTER EACH USE:
1. Inspect the vacuum filter bag. If the bag is full or
damaged install a new one.
2. Check the cord and plug for nicks, cuts or damage.
Report these to your supervisor for correction. Wrap the electrical cord on the hook provided.
3. Store the vacuum in a clean dry area.
FULL BAG INDICA TOR
Your machine is equipped with a device that senses when airflow inside the vacuum chamber is restricted. The red light located next to the on/off switch will come on when this condition exists. Restricted airflow can be caused by the following conditions:
A. If vacuum filter bag is full; install a new bag.
VACUUM INLET FIL TER
This machine has a vacuum inlet filter (Drawing 1, Item 69) that will require periodic cleaning or replacement. The filter is located below the paper bag cage in the housing.
To clean: Remove the filter and shake or vacuum it. If the filter is worn or uncleanable, replace.
HEPA FIL TER
The hepa filter (Drawing 1, Item 49) will also require periodic cleaning or replacement.
T o clean: Unlatch the cover (Drawing 1, Item 50) to access the hepa filter, remove the filter and shake or vacuum it. If the filter is worn or uncleanable, replace.
BRUSH STRIP REPLACEMENT
This machine has a removable brush strip. Replace it if it becomes worn to the point where it no longer contacts the carpet. To replace: First remove the three (3) screws that hold the access plate on the bottom of the brush housing. Once the brush roller is exposed, remove the R.H. Support. The brush strip can now slide off - remove and replace with a new one. Be sure the strip is pushed all the way in. Reas­semble.
B. If the bag is not full, there is an obstruction in the system. Remove the vacuum hose and hold it up to the
light; clean out any debris. Next, check the inlet to the power brush housing and clear it of any debris.
ELECTRONIC POWER BRUSH MONITOR
The machine is equipped with a control system that alerts the operator via indicator lights if a problem ooccurs within the power brush housing. The lighting conditions and what they mean are:
A. Green Light Illuminated & Red Light Off - The brush assembly is working properly.
B. Both Red & Green Lights Illuminated - Lower the brush, the drive belt may be broken, or change the brush strip.
C. Red Light Illuminated & Green Light Off - The brush roller is obstructed and cannot rotate. Turn the power switch off and unplug the machine. Remove any string, debris or other obstruction so that the brush turns freely.
VACUUM MOTOR MAINTENANCE
Have the vacuum motor inspected annually by a Factory Authorized Service Technician. If the carbon brushes are worn, they should be replaced. This service will prolong the life of the vacuum motor.
The replacement of belts and other repairs to the machine should be performed by a Factory Authorized Service T ech­nician.
4
NOTES
5
T ANK & VACUUM ASSEMBL Y
15a
15
6
26
29
19
7
20
3
4
27
8
5
9
10
12
28
33
11
68
13
1
73
72
71
18
21
22
23 24
75
76
30
31
32
2
16
17
25
48
35
36
56
34
55
54
57
37
58
59 60
38
74
61 63
64
47
45
44
14
39
69
40
41
42
43
46
70
50
49
51
52
53
62
65
66
67
6
P AR TS LIST - T ANK & V ACUUM ASSEMBLY
r
ITEM PART NO. DESCRIPTION QTY.
1 644120 2 908099 3 643920 4 964152 5 6 964153 7 648520 8 642320
9 648320 10 646620 11 964154 12 964155 13 640620 14 642420 15 649820
15a 649021
16 647501 17 964156 18 646621 19 642001 20 964155 21 911252 22 964158 23 964159 24 911253 25 964155 26 644520 27 642321 28 649020 29 964137 30 911193 31 645120 32 641320 33 643921 34 964158 35 911252 36 647220 37 644020 38 911254 39 964021 40 964138
Hose Assembly Electric Cable Handle Gr ip Screw M3x20 Cable Cl a mp Screw M4x12 Suction Hose Support Top Cover Closing C over Sp ring Closing C over Plat e Self-Threading Screw 3, 5x16 Self-Threading Screw 2, 9x13 Paper Bag, 10 Pack Paper Bag Cage Rigid Wand (no Inner Tube) Tube, Rigid Wand Inner Cable Retainer Self-Threading Screw 3, 5x13 Support Plate Cable Holder Self-Threading Screw 2, 9x13 Microswitch Self-Threading Screw 2, 9x16 Self-Threading Screw 2, 9x9, 5 Paper Bag Contr ol Card Self-Threading Screw 2, 9x13 Cover H inge Cover Handle Tube Screw M4x10 Switch Lens Upright Central Body/Housing Lifting Handle Self-Threading Screw 2, 9x16 Microswitch Cable Retainer Vacuum Motor Hol d e r Micro Switch Self-Threading Screw 3, 5x16 Self-Threading Screw 3, 9x13
1 1 1 2 1 1 1 1 1 1 4 4 1 1 1 1 1 2 1 1 2 1 1 2 1 4 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1
ITEM PART NO. DESCRIPTION QTY.
41 642302 42 648301 43 649401 44 643403 45 625201
645208
46 620904
640910
47 643401 48 644820 49 643320
643307 50 642323 51 642020 52 964162 53 920630 54 964141 55 644220 56 964141 57 645103 58 645102 59 920631 60 646720 61 924065 62 647420 63 647202 64 964163 65 643601 66 642322 67 964021 68 643420 69 643321 70 964164 71 648120 72 649320 73 644121 74 980639 75 644122 76 647021
Safety Valve Cover Safety Valve Cover Spring Safety Valve Vacuum Motor Ga sket Vacuum Motor 115V Vacuum Motor, 115V Carbon Brush for 625201VacMt CarbonBrush-645208 VacMtr (Brown Holder) Rubber Gasket Sound Insulation HEPA Filter Foam Filter Filter Cover Filter Retaining Clamp Screw M3x10 Nut M3 Screw M5x30 Motor Housing Screw M5x30 Lockin g C atch /Knob Locking Catch Nut M4 Static Ground Pin Self-Locking Nut M5 Locking-Rod Latch Self-Threading Screw 3, 5x13 Connection Protection Vacuum Motor Cover Self-Threading Screw 3, 5x16 Gasket Vacuum Inlet Filter Screw M3x8 Black Rotating Sleeve Flexible Hose Union Flexible Hose Washer Connection Hose Pressure Reg. Post, Rubber
1 1 1 1
­1 2 2
1 1 1 1 1 1 1 3 4 1 1 1 1 3 1 1 1 2 2 1 1 4 1 1 2 1 1 1 1 1 1
7
BRUSH HEAD ASSEMBL Y
13
14
30
31
15
32
20
33
16
21
34 35
55
37
1
12
11
17
36
43
19
18
40
2
10
28
29
41
6
57
3
7
24
42
38
8
52
25
26
4
5
9
51
22
23
39
46
47
48
49
44
45
56
50
8
P ARTS LIST - BRUSH HEAD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 645121 2 642303 3 648502 4 641120 5 641121 6 642305 7 964136 8 911255
9 644901 10 647620 11 911256 12 641302 13 903017 14 646902 15 643322 16 643421 17 645201
645202 18 964157 19 980640 20 645105 21 648304 22 646901 23 648503 24 902034 25 642401
642404 26 640920
640921 28 964160
Lens Base Cover Swivel Neck Support Wiring Bushing Bushing Joint Cover Self-Threading Screw 3, 9x16 Wire on Swivel N eck Swivel Neck Felt Seal Electronic Card Protection Electronic Card 115V F350E Belt Pulley Filter Gasket Brush Motor, 115V - 14" Brush Motor, 115V - 18" Self-Threading Screw 3, 9x19 Wash er D4 Support Lever Spring Brush Pulley Brush Support Bearing Brush Core w/shaft - 14" Brush Core w/shaft - 18" Brush Strip - 14" Brush Strip - 18" Self-Threading Screw 3, 5x25
2 1 2 2 2 1 2 1 1 2 1 1 1 1 1 1 1 1 2 4 1 1 1 2 2 1 1 1 1 1
ITEM PART NO. DESCRIPTION QTY.
29 648305 30 647201 31 649701 32 980641 33 648302 34 647202 35 964138 36 647701 37 647020 38 644201
644202 39 645001 40 964138 41 964139 42 641201
641202 43 640502 44 647502 45 643408 46 643409 47 980636 48 647901
647902 49 964150 50 964149 51 644920 52 640904 55 640922 56 980637 57 648321
Spring Retainer Wheel Wash er D6 Wheels Axle Spring Latch Self-Threading Screw 3, 9x13 Wheels Axle Foot P edal Chassis/Housing, Brush - 14" Chassis/Housing, Brush - 18" Brush Height Adjustment Knob Self-Threading Screw 3, 9x13 Screw M5x45 Bumper - 14" Bumper - 18" Wheels Axle Brush Adjustment Wheels Gasket Gasket Washer Shoe, Pick-Up - 14" Shoe, Pick-Up - 18" Screw M5x12 Screw M4x10 Complete Joint W/Support Complete Brush, 14" Carbon Brus h Washer Encl osing C over Spring
1 2 2 2 1 3 3 1 1 1 1 1 2 4 1 1 1 3 1 1 2 1
2 1 1 1 2 1 1
9
ACCESSORIES
1
4
2
3
ITEM PART NO. DESCRIPT ION QTY.
1 649001 Tube-Extension 1 2 648801 Crevice Tool 1 3 648802 Dusting Brush 1 4 640620 10 Pack Paper Bags 1
10
WIRING DIAGRAM
1
2
15
13
4
3
5
9
7
8
11
12
10
14
16
ITEM PART NO. DESCRIPT ION QTY.
1 908099 2 911193 3 911257 4 911252 5 911253 7 911258 8 911259
9 625201 10 911260 11 911201
Electric Cable Switch
Lead Assembly
Microswitch Control Card
Electric Cable Assembly
Terminal board Mannut Vacuum Motor 115V Grounding Lead
Elec.Lead Asm.-Microswitch
1 1 1 1 1 1 1 1 2 1
17
18
ITEM PART NO. DESCRIPT ION QTY.
12 911252 13 911264 14 911262 15 641302
641303
16 645201
645202 17 911255 18 648321 19 911263
Microswitch
Elec.Lead Asm.-Vacuum Motor
Contact Plug Electronic Card 115V - 14" Electronic Card 115V - 18" Brush Motor 115V - 14" Brush Motor 115V - 18" Wire on Swivel N eck Encl osing C over Spring Antistatic Cable
11
1 2 1 1 1 1 1 1 1 1
WARRANTY POLICY
PACIFIC LIMITED WARRANTY
The Pacific Genius 14 and Genius 18 have been manufactured, tested and inspected in accordance with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:
Three (3) years parts, one (1) year labor - Vacuum Motor and Brush Motor. One (1) year parts & labor - All other components unless excluded below .
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Part Number Part Name 908099 644121 640920 640921 903017 643321 643320 640620 641201 641202 640910 640922
Cord Assembly Flexible Hose Brush Strip-14” Brush Strip-18” Belt Filter Hepa Filter Paper Bag Filters Bumper-14” Bumper-18” Carbon Brush, Vac Motor Carbon Brush, Brush Motor
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, pumps, etc., is subject to incoming inspection of those items.
T o secure repair under this warranty, the following procedure should be taken:
The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If
unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.
Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or cost to the user .
Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.
This warranty limits Pacific’s liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
Ph: (800) 968-1332 Fax: (231) 773-1642
10/01 645620
2259 Sheridan
Muskegon, Michigan 49442
www.nextwaveofclean.com
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