Pace-Edwards JR Series Ford Explorer Sport Trac User Manual
JACKRABBIT SERIES
RETRACTABLE HARD TRUCK BED COVERS
FORD EXPLORER SPORT TRAC
INSTALLATION INSTRUCTIONS
(Picture shown may be different
than actual application.)
(SP2)
(800) 338-3697
www.paceedwards.com
Pace Edwards Company
2400 Commercial Blvd.
Centralia WA 98531
Tools Required for Assembly ........................................... 2
Before Y ou Start ............................................................... 2
STEP 1: Remove Plywood packaging ............................. 2
Drain Hole Locations......................................................... 2
Packaging Contents ......................................................... 3
STEP 2: Positioning Canister........................................... 3
STEP 3: Installing Rails.................................................... 4
STEP 4: Repositioning Canister....................................... 4
STEP 5: Installing Tailgate end of Pull Strap.................... 4
STEP 6: Installing Clamps................................................ 5
STEP 7: Lubricating & Placing Sweep Seals ................... 6
STEP 8: Installing Drain Tubes......................................... 6
STEP 9: Install Top Cover & Velcro.................................. 6
Operating Instructions ....................................................... 7
Helpful Maintenance Hints ............................................... 7
Warranty Statement........................................................... 8
TABLE OF CONTENTS
Part #: JR EXPL SPORT TRAC INSTALL 0611
CANISTER PART # TR2024
TOOLS REQUIRED FOR ASSEMBLY:
3/8” wrench or socket
7/16” wrench or socket
Note: There should be no drilling into the truck body needed on most standard or full-size trucks .
5/16” wrench or socket
7/8” socket, ratchet
Wire Cutters
Tape measure
#2 Phillips screwdriver
BEFORE YOU START:
Read the instructions carefully before you start. These instructions are written for one-person installation. We
have noted where briefl y having an extra person’s assistance can make installation easier. If you have questions
regarding the installation please call our Technical Support Line at (800) 338-3697.
DRAIN HOLE LOCATIONS:
The JackRabbit is designed to carry rainwater from the cover into
the canister and then out through the drains. Most truck models
have standard OE drain holes or plastic/rubber access ports in the
front of the truck bed. Check to make sure your truck has the OE
drain holes so that drilling into the sheet metal is not required. If
drilling is necessary , be sure to check the underside of the truck bed
for the best location. The holes should be located near the side and
as far forward as possible. Use a drill bit suitable for sheet metal
(such as a taper drill or step drill). Drill drain tube clearance holes at
3/4” (19mm). This will need to be done before installing the cover.
Drain Tube Holes
STEP 1: REMOVE PACKAGING PLYWOOD & HARDWARE
Remove the canister from the box. Using the 3/8” wrench or socket remove the 2 bolts holding the plywood on the
ends of the canister. Use Side Cut Pliers to cut handle retaining straps.
DISCARD PLYWOOD PACKAGING AND BOLTS!
2
JACKRABBIT® EXPL SPORT TRAC
DO NOT USE A KNIFE TO OPEN THE RAIL BOX. OPEN THE RAIL BOX ALONG
CAUTION! CAUTION!
THE LENGTH OF THE BOX AND LIFT RAILS OUT TO AVOID SCRATCHING THE
SURFACE OF THE RAILS ON THE PACKAGE STAPLES.
PACKAGING CONTENTS:
Canister
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JACKRABBITTMTONNEAUCOVERby:
(800)338-3697
Rails (Left & Right)
Shipped in Separate
Rail Box
Clamp Pack
Drain
Tubes
IF YOU HAVE ANOTHER PERSON TO HELP STEADY THE CANISTER,
IT MAY BE EASIER TO INSTALL THE RAILS (DESCRIBED IN STEP 3)
BEFORE POSITIONING THE CANISTER IN THE TRUCK BED.
STEP 2: POSITIONING CANISTER
HARDWARE USED:
FRONT RAIL BLOCK x 2
Remove the top cover from the canister box and set it aside for later installation. Perform
a quick inventory to insure all parts are there. Be sure to check inside the small cardboard
box for parts.
Use the washers, lock washers and bolts provided and attach a front rail block to each side
of the truck bed in the existing OE threaded holes approximately 4 inches from front of the
truck bed. Place the Front Rail Block angled side down against the truck bed. Place the Front
Rail Blocks so that the top is level with the bed rail, then tighten securely (Figure 2A)
You will need one or two support pieces (We suggest using the top of the box the Jackrabbit
was shipped in.) to set in the truck bed approximately one foot from the cab that will go under
the canister, raising the top of the canister above the bed rails by 2-3 inches. Remove the
Canister from the box and set it on the support(s) in the truck bed.
Hardware Pack
Top Cover
1/4” FLAT WASHER x 2
1/4” LOCK WASHER x 2
FRONT RAIL BLOCK
BOLT x 2
INSTALLATION INSTRUCTIONS
Fig. 2A
Front Rail
Block
Washer,
Lock Washer
& Bolt
Support
Piece
Top of Canister should clear
Truck Bed Rails by 2-3”
3
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