Pace-Edwards JR Colorado_ Canyon Crew Cab XSB User Manual

RETRACTABLE HARD TRUCK BED COVERS
COLORADO CREW CAB
INSTALLATION INSTRUCTIONS
(SP3)
(800) 338-3697
www.paceedwards.com
Pace Edwards Company
2400 Commercial Blvd.
Centralia WA 98531
Tools Required for Assembly.................................. 2
Drain Hole Locations.............................................. 2
Packaging Contents ............................................... 2
STEP 1: Positioning Canister................................ 3
STEP 2: Install Tailgate End of Pull Strap ............. 3
STEP 3: Install & Fasten Rails .............................. 3
STEP 4: Fasten Canister....................................... 4
STEP 5: Lubricating & Placing Sweep Seals ........ 4
STEP 6: Assembling Pull Strap & Handle ............. 5
STEP 7: Installing Drain Tubes.............................. 6
STEP 8: Install Top Cover & Velcro to Pull Strap .. 6
Operating Instructions ............................................ 7
Helpful Maintenance Hints .................................... 7
Warranty Statement................................................ 8
TABLE OF CONTENTS
Part #: JR-CCC-INSTALL 0611 CANISTER PART # TR2034
TOOLS REQUIRED FOR ASSEMBLY:
7/16” wrench or socket #2 Philips screwdriver
Note: There should be no drilling into the truck body needed but the drain tube holes may need to be made larger.
BEFORE YOU START:
Read the instructions carefully before you start. These instructions are written for one-person installation. We have noted where briefl y having an extra person’s assistance can make installation easier. If you have questions regarding the installation please call our Technical Support Line at (800) 338-3697.
DRAIN HOLE LOCATIONS:
The JackRabbit is designed to carry rainwater from the cover into the canister and then out through the drains. Most truck models have standard OE drain holes or plastic/rubber access ports in the front of the truck bed. Check to make sure your truck has the OE drain holes so that drilling into the sheet metal is not required. If drilling is necessary , be sure to check the underside of the truck bed for the best location. The holes should be located near the side and as far forward as possible. Use a drill bit suitable for sheet metal (such as a taper drill or step drill). Drill drain tube clearance holes at 3/4” (19mm). This will need to be done before installing the cover.
FIG. 1
Drain Tube Holes
DO NOT USE A KNIFE TO OPEN THE RAIL BOX. OPEN THE RAIL BOX ALONG
CAUTION! CAUTION!
THE LENGTH OF THE BOX AND LIFT RAILS OUT TO AVOID SCRATCHING THE SURFACE OF THE RAILS ON THE PACKAGE STAPLES.
PACKAGING CONTENTS:
Complete Canister Assembly
In separate Rail box Rails (left & right)
Top Cover
Clamp Pack
Drain Tubes
2
JACKRABBIT® COLORADO CREWCAB
STEP 1: POSITIONING CANISTER
Remove the top cover from the canister box and set it aside for later installation. Perform a quick inventory to insure all parts are there. Be sure to check inside the small cardboard box for parts.
Remove the Canister from the box and set it in the truck bed against the cab.
The canister should be resting on the canister end plates and be centered in the truck bed.
STEP 2: FASTEN CANISTER
HARDWARE USED:
Slide canister against the front cab sill of the bed so that the canister and rails rest fi rmly on the sides of the truck bed.
Center the canister side-to-side on the truck bed and fasten it in place with the canister
CANISTER CLAMP x 2
clamps. Use one canister clamp per side of canister.
Truck Bed Rail
Install ¼” - 20 x 2 ¾” bolt with fender washer through one of the slots in each end of the canister and attach the Canister Clamp.
CLAMP BOL T (1/4-20 x 2 3/4”) x 2
CLAMP WASHER x 2
(Figure 2)
STEP 3: INSTALL TAILGATE END OF PULL STRAP
HARDWARE USED:
PULL STRAP x 1 (TAILGATE END)
Open the rail box along the length of the box; lift rails out to avoid scratching the rail surface on the package staples.
The side rails are marked “left” and “right” (left is the driver’s side of the truck).
REMOVE PROTECTIVE PAPER ON UNDERSIDE OF RAILS. THIS IS FOR PACKAGING PURPOSES ONLY.
With the tailgate closed, place the side rails in position on the truck bed.
Install the tailgate end of the pull strap to the underside of the drivers side rail using the #8-32 x 3/4 machine screw located at the tailgate end on the underside of the rail.
Hex Bolt
Flat Washer
Canister
Canister Clamp
FIG. 2
INSTALLATION INSTRUCTIONS 3
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