PACCAR PX-9 Operator's Manual

Contents
Safety
Emergency
Controls
Driving
Maintenance
Information
Index
Contents
©2012PaccarInc-AllRightsReserved
Thismanualillustratesanddescribestheoperationoffeaturesorequipmentwhichmaybeeitherstandardoroptionalon thisvehicle.Thismanualmayalsoincludeadescriptionoffeaturesandequipmentwhicharenolongeravailableorwere notorderedonthisvehicle.Pleasedisregardanyillustrationsordescriptionsrelatingtofeaturesorequipmentwhichare notonthisvehicle.
PACCARreservestherighttodiscontinue,changespecications,orchangethedesignofitsvehiclesatanytimewithout noticeandwithoutincurringanyobligation.
TheinformationcontainedinthismanualisproprietarytoPACCAR.Reproduction,inwholeorinpart,byanymeansisstrictly prohibitedwithoutpriorwrittenauthorizationfromP ACCARInc.
SAFETY
INTRODUCTION
SafetyAlerts..................1-3
Illustrations...................1-5
Foreword...................1-6
ImportantReferenceNumbers..........1-7
GeneralSafetyInstructions............1-8
AcronymsandAbbreviations..........1-11
UniqueOperatingCharacteristicsofanEnginewith
On-BoardDiagnostic............1-12
1-1

INTRODUCTION

INTRODUCTION
SafetyAlerts
Pleasereadandfollowallofthe safetyalertscontainedinthismanual. Theyarethereforyourprotection andinformation.Thesealertscan helpyouavoidinjurytoyourself,your passengers,andhelppreventcostly damagetothevehicle.Safetyalerts arehighlightedbysafetyalertsymbols andsignalwordssuchas"WARNING", "CAUTION",or"NOTE".Pleasedonot ignoreanyofthesealerts.
WARNING
WARNING!
Thesafetyalertfollowingthissymbol andsignalwordprovidesawarning againstoperatingprocedureswhich couldcausedeathorinjury .Theycould alsocauseequipmentorproperty damage.Thealertwillidentifythe hazard,howtoavoidit,andthe probableconsequenceofnotavoiding thehazard.
Example:
WARNING!
Donotcarryadditionalfuelcontain­ersinyourvehicle.Fuelcontainers, eitherfullorempty ,mayleak,ex­plode,andcauseorfeedare.Do notcarryextrafuelcontainers.Even emptyonesaredangerous.Failure tocomplymayresultindeath,per­sonalinjury,equipmentorproperty damage.
1-3
INTRODUCTION
CAUTION
CAUTION
Thesafetyalertfollowingthissymbol andsignalwordprovidesacaution againstoperatingprocedureswhich couldcauseequipmentorproperty damage.Thealertwillidentifythe hazard,howtoavoidit,andthe probableconsequenceofnotavoiding thehazard.
Example:
CAUTION
Continuingtooperateyourvehi­clewithinsufcientoilpressurewill causeseriousenginedamage.Fail­uretocomplymayresultinequip­mentorpropertydamage.
NOTE
NOTE
Thealertfollowingthissymboland signalwordprovidesimportant informationthatisnotsafetyrelated butshouldbefollowed.Thealert willhighlightthingsthatmaynotbe obviousandisusefultoyourefcient operationofthevehicle.
Example:
NOTE
Pumpingtheacceleratorwillnotas­sistinstartingtheengine.
1-4
INTRODUCTION
Illustrations
GeneralInformation
Someoftheillustrationsthroughout thismanualaregenericandwill notlookexactlyliketheengineor partsusedinyourapplication.The illustrationscancontainsymbols toindicateanactionrequiredand anacceptableornotacceptable condition.
Theillustrationsareintendedtoshow repairorreplacementprocedures. Theprocedurewillbethesameforall applications,althoughtheillustration candiffer.
1-5
INTRODUCTION
Foreword
Thismanualcontainsinformationfor thecorrectoperationandmaintenance ofyourPACCARengine.Readand followallsafetyinstructions.Refer totheWARNINGinthe“General SafetyInstructions”beginningon page1-8.Keepthismanualwiththe equipment.Iftheequipmentistraded orsold,givethemanualtothenew owner.Theinformation,specications, andrecommendedmaintenance guidelinesinthismanualarebased oninformationineffectatthetimeof printing.PACCARreservestheright tomakechangesatanytimewithout obligation.
Ifyounddifferencesbetween yourengineandtheinformation inthismanual,contactyourlocal PACCARAuthorizedRepairLocation orwritetoP ACCARc/oPACCAR Engines,POBox1518,Bellevue,WA
98009.Thelatesttechnologyand thehighestqualitycomponentswere usedtoproducethisengine.When replacementpartsareneeded,we recommendusingonlygenuineparts fromPACCAR.
NOTE
Warrantyinformationincludingthe EPAandCaliforniaEmissionWar­rantyislocatedinthesectionen­titled“WARRANTY”onpage6-8. Makesureyouarefamiliarwiththe warrantyorwarrantiesapplicableto yourengine.
1-6
INTRODUCTION
ImportantReference Numbers
Fillinthepartnameandnumberintheblankspacesprovidedbelow .Thiswillgiveyouareferencewheneverserviceormaintenanceisrequired.
PartNameNumber
EngineModel (SeeEngineIdenticationonpage6-3.)
EngineSerialNumber(ESN) (SeeEngineIdenticationonpage6-3.)
OilType (SeeLubricatingOilRecommendationsandSpecicationsonpage5-26.)
FilterPartNumbers:
AirCleanerElement
LubricatingOil (SeeLubricatingOilRecommendationsandSpecicationsonpage5-26.)
Fuel(Useultra-lowsulfurdieselfuelonly) (SeeAcceptableT ypesofFuelsonpage5-22.)
Coolant (SeeCoolantRecommendationsandSpecicationsonpage5-31.)
BeltPartNumbers:
1-7
INTRODUCTION
GeneralSafetyInstructions
ImportantSafetyNotice
WARNING!
Improperpractices,carelessness, orignoringanywarningsmaycause death,personalinjury,equipmentor propertydamage.
Readandunderstandallofthe safetyprecautionsandwarnings beforeperforminganyrepair.This listcontainsthegeneralsafety precautionsthatmustbefollowed toprovidepersonalsafety.Special safetyprecautionsareincludedinthe procedureswhentheyapply.
Workareasshouldbedry,welllit,
ventilated,freefromclutter,loose tools,parts,ignitionsourcesand hazardoussubstances.Beaware ofhazardousconditionsthatcan exist.
Wearprotectiveglassesand
protectiveshoeswhenworking.
Rotatingpartscancausecuts,
mutilationorstrangulation.
Donotwearloose-ttingortorn
clothing.Removealljewelrywhen working.
Beforebeginninganyrepair,
disconnectthebattery(negative [-]cable)anddischargeany capacitors.
Disconnecttheairstartingmotor
ifequippedtopreventaccidental enginestarting.
Puta"DONOTOPERATE"tagin
theoperator'scompartmentoron thecontrols.
Usethepropertoolformanually
rotatingtheengine.Donotattempt torotatethecrankshaftbypulling orpryingonthefan.Thispractice
cancausedeath,personalinjury, equipmentdamage,ordamage tothefanblade(s),causing prematurefanfailure.
Allowtheenginetocoolbefore
slowlylooseningthecoolantller captorelievethepressurefrom thecoolingsystem.
Alwaysuseblocksorproper
standstosupportthevehicle orvehiclecomponentsbefore performinganyservicework. Donotworkonanythingthatis supportedonlybyliftingjacksor ahoist.
Beforeremovingordisconnecting
anylines,ttings,orrelateditems, relieveallpressureintheair,oil, fuel,andcoolingsystems.Remain alertforpossiblepressurewhen disconnectinganydevicefroma systemthatcontainspressure. Highpressureoilorfuelcancause deathorpersonalinjury .
1-
8
INTRODUCTION
Alwayswearprotectiveclothing
whenworkingonanyrefrigerant linesandmakesurethatthe workplaceisinawell-ventilated area.Inhalationoffumescan causedeathorpersonalinjury. Toprotecttheenvironment, liquidrefrigerantsystemsmust beproperlyemptiedandlled usingequipmentthatprevents thereleaseofrefrigerantgas. Federallawrequirescapturing andrecyclingrefrigerant.
Toreducethepossibilityof
personalinjury ,useahoist orgetassistancewhenlifting componentsthatweigh23kg [50lb]ormore.Ensurealllifting devicessuchaschains,hooks,or slingsareingoodconditionand areofthecorrectloadcapacity. Makesureanyliftingdevicesare positionedcorrectly .Alwaysuse aspreaderbarwhennecessary.
Theliftinghooksmustnotbe side-loaded.
Corrosioninhibitorsandlubricating
oilsmaycontainalkali.Donotget thesubstanceineyesandavoid prolongedorrepeatedcontact withskin.Donotswallow.In caseofcontact,immediatelywash skinwithsoapandwater.Incase ofharmfulcontact,immediately contactaphysician.Alwayskeep
anychemicalsOUTOFREACH OFCHILDREN.
NapthaandMethylEthylKetone
(MEK)areammablematerials andmustbeusedwithcaution. Followthemanufacturer's instructionstoensuresafetywhen usingthesematerials.Always
keepanychemicalsOUTOF REACHOFCHILDREN.
Whenworkingonthevehicle,
bealertforhotpartsonsystems thathavejustbeenturnedoff,
exhaustgasow,andhotuidsin lines,tubes,andcompartments. Contactwithanyhotsurfacemay causeburns.
Alwaysusetoolsthatareingood
condition.Makesureyouhave theproperunderstandingofhow tousethetoolsbeforeperforming anyservicework.UseONLY genuinereplacementpartsfrom PACCAR.
Alwaysusethesamefastener
partnumber(orequivalent)when replacingitems.Donotuse afasteneroflesserqualityif replacementsarenecessary.
Donotperformanyrepairwhen
impaired,tired,fatiguedorafter consumingalcoholordrugsthat canimpairyourfunctioning.
Somestateandfederalagencies
intheUnitedStatesofAmerica havedeterminedthatusedengine
1-
9
INTRODUCTION
oilcanbecarcinogenicandcan causereproductivetoxicity.Avoid inhalationofvapors,ingestion, andprolongedcontactwithused engineoil.
Liqueedpetroleumgasisheavier
thanairandcanaccumulatenear theoor,insumps,andlow-lying areas.
Naturalgasislighterthanairand
canaccumulateunderhoodand awnings.
Toreducethepossibilityof
suffocationandfrostbite,wear protectiveclothingandONLY disconnectnaturalgasand liqueedpetroleumgaslinesina well-ventilatedarea.
Closethemanualfuelvalvesprior
toperformingmaintenanceand repairs,andwhenstoringthe vehicleinside.
Coolantistoxic.Ifnotreused,
disposeofcoolantinaccordance withlocalenvironmental regulations.
TheDieselExhaustFluidcontains
urea.Donotgetthesubstance inyoureyes.Incaseofcontact, immediatelyoodeyeswithlarge amountsofwaterforaminimum of15minutes.Avoidprolonged contactwithskin.Incaseof contact,immediatelywashskin withsoapandwater.Donot swallowinternally.Intheeventthe DieselExhaustFluidisingested, contactaphysicianimmediately.
CaliforniaProposition65Warning
-Dieselengineexhaustandsome ofitsconstituentsareknownto theStateofCaliforniatocause cancer,birthdefects,andother reproductiveharm.
Thecatalystsubstratelocated
intheDieselParticulateFilter
containsVanadiumPentoxide. VanadiumPentoxidehasbeen determinedbytheStateof Californiatocausecancer.Always wearprotectiveclothingandeye protectionwhenhandlingthe catalystassembly.Disposeofthe catalystinaccordancewithlocal regulations.Ifcatalystmaterial getsintotheeyes,immediately oodeyeswithwaterfora minimumof15minutes.Avoid prolongedcontactwithskin.In caseofcontact,immediatelywash skinwithsoapandwater.Incase ofharmfulcontact,immediately contactaphysician.
CAUTION
Corrosivechemicalscandamage theengine.Donotusecorrosive chemicalsontheengine.Failureto complymayresultinequipmentor propertydamage.
1-10
INTRODUCTION
Acronymsand Abbreviations
GeneralInformation
Thefollowinglistcontainssomeofthe acronymsandabbreviationsusedin thismanual.
APIAmericanPetroleumInstitute
ASTM
ATS BTUBritishThermalUnit °CCelsius CARBCaliforniaAirResourcesBoard CCA C.I.D.CubicInchDisplacement CPLControlPartsList cStCentistokes DEFDieselExhaustFluid DOC DPFDieselParticulateFilter ECMElectronicControlModule EGRExhaustGasRecirculation ELCExtendedLifeCoolant EMI EPA ESN
AmericanSocietyofT estingand Materials
After-TreatmentSystem
ColdCrankingAmperes
DieselOxidationCatalyst
ElectromagneticInterference EnvironmentalProtectionAgency EngineSerialNumber
°F FMI ft-lb GVW HEST LPGLiquiedPetroleumGas HgMercury hpHorsepower H2O ICM inHg inH2OInchesofWater km/l kPaKilopascal LT A MPa mphMilesPerHour mpq N•mNewton-meter NGNaturalGas NOx O2 OBD OEM
PID
ppm psi PTOPowerTakeoff REPTORearPowerTakeOff
Fahrenheit FailureModeIndentier Foot-PoundForce GrossVehicleWeight HighExhaustSystemT emperature
Water IgnitionControlModule InchesofMercury
KilometersperLiter
LowT emperatureAftercooling Megapascal
MilesPerQuart
Mono-NitrogenOxides Oxygen On-BoardDiagnostics OriginalEquipmentManufacturer ParameterIdentication
Descriptions PartsPerMillion PoundsPerSquareInch
RGTRearGearTrain rpm
SAE SCASupplementalCoolantAdditive SCR
SID
STC VDCVoltsofDirectCurrent VGT VSV ariableSpeed VSSVehicleSpeedSensor
RevolutionsPerMinute SocietyofAutomotiveEngineers
SelectiveCatalyticReduction SubsystemIdentication
Descriptions StepTimingControl
VariableGeometryTurbocharger
1-11
INTRODUCTION
UniqueOperating
CharacteristicsofanEngine withOn-BoardDiagnostic
GeneralInformation
Theenginessupportedbythis manualarerequiredtomeetHeavy DutyOn-BoardDiagnostics(OBD) regulations.EPAHDOBDisrequired forallU.S.vehicleswithagross vehicleweightover6350kg[14,000 lb].
OBDexiststomakesuretheengine isoperatingwithinemissionslimits. OBDcontinuouslymonitorstheengine andaftertreatmentsystemtodetect malfunctionsthatadverselyaffect emissions.Onceamalfunctionis detected,amalfunctionindicatorlamp (MIL)illuminatestoinformthedriver ofthemalfunctionandafaultcode, whichidentiesthelikelymalfunction, isstoredintheenginecontrolmodule (ECM).
AnOBDsystemoperatesinamanner verysimilartothetraditionalPACCAR diagnosticsystem.Bothsystems storefaultcodes,inducederateswhen requiredtoprotecttheengineand aftertreatmentfromfurtherdamage, andilluminatedashboardlamps. Thesefaultcodesareusedbythe servicechannelfortroubleshooting andrepair.
ThedifferencesbetweenanOBD systemandthetraditionalP ACCAR diagnosticsystemarethatanOBD system:
illuminatestheMIL
detectsdeterioratedcomponents
andsystems(notjusttotal malfunctions)
performsmultipletripdiagnostics
Multipletripdiagnosticsare malfunctionsthatmustoccurin
multipleconsecutivetripsbeforethe MILisilluminated.Atripisacondition oroperatingstatetheenginemust operatefortheOBDfaultcodeto gatherinformationanddetermineifa malfunctionhasoccurred.TheMIL turnsonwhenanOBDfaultcodeis logged,andinmostcases,itrequires threetripswithoutamalfunction occurrencetoclearthelamp.
FormoreinformationontheMILand whattheoperatorshoulddowhen theMILilluminates,seeMalfunction IndicatorLamponpage3-4.
1-12
WHATTODOIF...
YouNeedRoadsideAssistance..........2-3
StopEngineLampTurnsOn...........2-3
EngineOilPressureLampTurnsOn........2-4
CheckEngineLampTurnsOn..........2-5
EngineisOverheating..............2-5
EMERGENCY
2-1

WHATTODOIF...

WHATTODOIF ...
YouNeedRoadside Assistance
Calltoll-FREEtotalktosomeoneat theP ACCARCustomerCenter.The toll-FREEtelephonenumberislocated onthewindshielddecal.
Open24-7-365daysayear
Theycanhelpyougetroadside
assistance.
Theyhaveacustommapping
systemwhichlocatesauthorized PACCARenginedealersand IndependentServiceProviders (ISPs)nearyouandliststypes ofservicesoffered,hoursof operationandcontactinformation.
Theycanassistwithjumpand
pullstarts,tires,trailers,nesand permits,chains,towing,hazardous clean-up,outoffuel(roadside), mechanicalrepairsandpreventive maintenanceservices.
Theyhavemultilingualagentsand
accesstoatranslationservice toensurequalityassistance forcustomerswhospeakany language.
Theycan’tansweryourwarranty
questionsbutcangetyouin contactwithanauthorizeddealer whocan.
ThePACCARCustomerCenter
serviceisFREE.
StopEngineLampTurnsOn
IftheStopEnginewarninglamp illuminates,itmeansyouhavea seriousenginesystemproblem.
WARNING!
Thisshouldbeconsideredanemer­gency.Y oushouldstopthevehicle assafelyaspossibleandturn"OFF" theignition.Thevehiclemustbe servicedandtheproblemcorrected beforedrivingagain.Failuretodoso mayresultinpersonalinjury,severe enginedamage,equipmentorprop­ertydamage.
2-3
WHATTODOIF...
EngineOilPressureLamp TurnsOn
Itisimportanttomaintainoilpressure withinacceptablelimits.Ifoilpressure dropsbelowtheminimumpsiaRed WarningLampontheoilpressure gaugeandtheStopEngineLampwill comeON.
CAUTION
Continuingtooperateyourvehi­clewithinsufcientoilpressure maycausesevereenginedamage, equipmentorpropertydamage.
Iftheoilpressurefailstorisewithin
10secondsaftertheenginestarts, stoptheengineanddeterminethe cause.
SeeLubricatingOilSystemon
page5-15,forthecorrectoil pressurerangesforyourvehicle's engine.
Iftheoilpressuresuddenlydrops,
ortheaudiblealarmandengine oilpressurewarninglightcomeon whiledriving,dothefollowing:
1.Slowdowncarefully .
2.Moveasafedistanceofftheroad andstop.
3.Placethetransmissionin neutralandsettheparking brake.(SeeParkingBrake ValveandOPERATINGTHE TRANSMISSIONinyour vehicleOperator'sManual, fortransmissionshiftingand parkingbrakeinformation.)
4.Turn"OFF"theengine.
5.Turn"ON"theemergencyasher anduseotherwarningdevicesto alertothermotorists.
6.Waitafewminutestoallowoil todrainintotheengineoilpan, andthenchecktheoillevel.(See InspectionoftheEngineOilLevel onpage5-3.)
7.Addoilifnecessary .Iftheproblem persists,contactanauthorized PACCARenginedealerassoon aspossible.
2-
4
WHATTODOIF...
CheckEngineLampTurns On
TheCheckEngineLampturnson whenaproblemexists,butthevehicle canstillbesafelydriven.Vehicle shouldbeservicedtocorrectthe problembutthesituationshouldnotbe consideredanemergency .
EngineisOverheating
CAUTION
Thecoolingsystemmayoverheatif theenginecoolantisattheminimum level.Asuddenlossofcoolant, causedbyasplithoseorbroken hoseclampcouldalsoleadtoan overheatcondition.Alwaysinspect toensurehosesandclampsarenot cracked,worn,orloose.Failureto complymayresultinequipmentor propertydamage.
NOTE
Thesystemmayalsotemporarily overheatduringsevereoperating conditionssuchas:
Climbingahillonahotday.
Stoppingafterhigh-speed/high­loaddriving.
Debrisblockingairowthrough thecoolingmodule(radiator).
Iftheenginecoolanttemperature warninglampcomesonandthe audiblealarmsoundsshowingan overheatcondition,orifyouhaveany otherreasontosuspecttheengine maybeoverheating,DONOTTURN OFFTHEENGINEunlessalowwater warningdeviceindicatesalossof coolant.Followthesesteps:
1.Reduceenginespeedorstop. Whenstopped,placethe transmissioninneutralandsetthe parkingbrake.Seethevehicle operator'smanualforinstructions ontransmissionshiftingand parkingbrakeinformation.
2.Checktoensurethattheoil pressuregaugereadsnormal.
3.Increasetheenginespeedto aboutone-halfoffulloperating speed,or1,100to1,200rpm, maximumfor2-3minutes.
2-
5
WHATTODOIF...
4.Returntheenginespeedtonormal idleaftertwoorthreeminutes.
5.Monitortheenginetemperature.
Afterthetemperaturereturnsto normal,allowtheenginetoidle 3-5minutesbeforeshuttingitoff. Thisallowstheenginetocool graduallyanduniformly .
6.Iftheoverheatingcamefrom severeoperatingconditions,the temperatureshouldhavecooled bythistime.
7.Checkthesightgauge(glass levelindicator)onthesideofthe coolantexpansiontank.
WARNING!
Removingthesurgetankllcap whiletheengineishotcanbedan­gerous.Neverremovethesurge tankcapwhiletheengineisstillhot; youcouldbebadlyburned.Failure tocomplymayresultindeath,per­sonalinjury,equipmentorproperty damage.
Removingthesurgetankllcapwhile theengineistoohotisdangerous. Scaldingsteamanduidunder pressuremayescapeandcause seriouspersonalinjuries.When removingthesurgetankllcap,follow thesesteps:
1.Waituntilthecoolanttemperature isbelow122°F[50°C].
2.Protectyourface,hands,and armsbycoveringthecapwitha large,thickragtoprotectagainst escapinguidandsteam.
3.Carefullyandslowlyturnthecap oneturntoallowexcesspressure toescape,thenpushdownand turnfornalremoval.Seethe vehicleoperator'smanualfor instructionsoncheckingandlling thecoolingmodulesurgetank.
WARNING!
Toreducethechanceofpersonalin­juryand/orvehicledamagecaused byengineoverheating,neverleave theengineidlingwhenthevehicleis unattended.Iftheengineoverheats, immediateactionisrequiredtocor­rectthecondition.Continuedunat­tendedoperationoftheengine,even forashorttime,mayresultinseri­ousenginedamageorare.Failure tocomplymayresultindeath,per­sonalinjury,equipmentorproperty damage.
2-6
WHATTODOIF...
CAUTION
Donotallowyourenginetoidle, atlowrpm's(400-600rpm),longer thanveminutes.Longperi­odsofidlingaftertheenginehas reachedoperatingtemperatures candecreaseenginetemperature andcausegummedpistonrings, cloggedinjectors,andpossibleen­ginedamagefromlackoflubrica­tion.Thenormaltorsionalvibrations generatedbytheenginecanalso causetransmissionwear.Ifan enginemustidleforanextended periodoftime,itshouldbedoneat fastidle(1,000rpmorgreater).
NOTE
Anidleshutdownfeature,available onPACCAREngines,canbepro­grammedtoshuttheenginedown afteraperiodoflowidlespeedop­erationwithnodriveractivity.A ashingwarninglampwillinformthe driverofanimpendingshutdown.
NOTE
Thepowertakeoff(PTO)feature, availableonPACCARengines,can beprogrammedtoadjustengineidle speedwiththeuseofswitchesto pre-programmedsetpoints.
2-7
CONTROLS
OPERATINGINSTRUCTIONS
EngineWarningLamps.............3-3
EngineOperatingRange.............3-7
EngineBrakingSystem.............3-8
3-1

OPERATINGINSTRUCTIONS

OPERATING INSTRUCTIONS
EngineWarningLamps
GeneralInformation
Thefollowingengineindicatorlamps coveronlythelampscontrolled bytheengine'sECM.Thevehicle manufacturercanprovideadditional indicatorlamps.Pleasereferto thevehicle'soperator'smanualfor additionallampinformation.
Wait-to-StartLamp
TheWAITTOSTARTlampilluminates whentheintakeairheater(gridheater) needstowarmtheintakeairpriorto startingtheengine.
TheWAITTOSTARTlampcanlook like:
ThewordsWAITTOST ART
spelledout
Asymbolsimilartothegraphic
illustrated
Thecolorofthesymbolor
wordscanvary,basedonthe manufacturerofthevehicle,but willtypicallyberedoramber.
CheckEngineLamp
TheCHECKENGINElampilluminates whentheengineneedsserviceatthe rstavailableopportunity .
TheCHECKENGINElampisamber, andcanlooklike:
ThewordsWARNINGorCHECK
ENGINEspelledout.
Asymbolofanengine,similarto
thegraphicillustrated.
TheCHECKENGINElampislocated onthefaceofthetachometerand illuminateswhenaproblemexists,but thevehiclecanstillbesafelydriven. Vehicleshouldbeservicedtocorrect theproblem,butthesituationshould notbeconsideredanemergency.The
3-3
OPERATINGINSTRUCTIONS
CheckEnginelampwillactivatefor severalreasons.Theseincludebutare notlimitedtoWaterinFuelandDiesel ParticulateFilter(DPF)generation required.
AnotherfunctionoftheCHECK ENGINElampistoashfor30 secondsatkeyONwhenoneofthe
followingoccurs.Thisashingfunction isreferredtoastheMAINTENANCE lamp.TheMAINTENANCElampcould ashforanyofthefollowingreasons:
Maintenancerequired(ifthe
MaintenanceMonitorisenabled)
Water-in-fuelisdetected
Coolantlevelislow.
MalfunctionIndicatorLamp
Illuminateswhenanengineemissions failurehasoccurred.Thevehicle canbesafelydrivenbutshouldbe servicedtocorrecttheproblem.The situationshouldnotbeconsidered anemergency.Insomecases,the MalfunctionIndicatorLampwillactivate inconjunctionwiththeHighExhaust Temperature,DieselParticulateFilter (DPF)andDieselExhaustFluid(DEF) WarningLights.
StopEngineLamp
TheSTOPENGINElampindicates, whenilluminated,theneedtostopthe engineassoonasitcanbesafely done.Theenginemustremain
shutdownuntiltheenginecanbe repaired.
ForengineswiththeEngineProtection Shutdownfeatureenabled,ifthe STOPENGINElampbeginstoash, theenginewillautomaticallyshutdown after30seconds.TheashingSTOP enginelampalertstheoperatortothe impendingshutdown.
3-4
OPERATINGINSTRUCTIONS
HighExhaustSystemT emperature (HEST)WarningLamp
HESTWarningLamp
RefertoEngineAftertreatment SystemsOperator'sManualfor additionalinformation.
DieselParticulateFilter(DPF) WarningLamp
AashingAFTERTREATMENT DIESELPARTICULATEFILTER lampindicatesthattheaftertreatment dieselparticulatelterneedstobe regeneratedatthenextpossible opportunity.Enginepowermaybe reducedautomatically.Whenthislamp isashing,theoperatorshould:
1.Changetoamorechallengingduty cycle,suchashighwaydriving,for atleast20minutes.
2.Performingastationary regeneration.
AashingAFTERTREATMENT DIESELPARTICULATEFILTER lampcombinedwithanilluminated WARNINGorCHECKENGINElamp indicatesthattheaftertreatmentdiesel particulatelterneedsberegenerated immediately.Enginepowerwillbe reducedautomatically .
Whentheselampsareilluminated,a stationaryregenerationisrequired.
NOTE
Ifastationaryregenerationisnot performed,theSTOPENGINElamp willilluminateandthevehiclewill needtobetakentoanauthorizedre­pairlocation.
RefertoEngineAftertreatment SystemsOperator'sManualfor additionalinformation.
3-5
OPERATINGINSTRUCTIONS
DieselExhaustFluid(DEF)Lamp
DieselExhaustFluid(DEF)Lamp
TheAFTERTREATMENTDIESEL
EXHAUSTFLUIDlampindicates, whenilluminatedorashing,thatthe dieselexhaustuidlevelislow.
AnilluminatedAFTERTREATMENT DIESELEXHAUSTFLUIDlamp indicatesthatthedieselexhaust uidlevelhasfallenbelowtheinitial warninglevel.Thiscanbecorrected byllingthedieselexhaustuidtank withdieselexhaustuid.
NOTE
Itisrecommendedthatthedieselex­haustuidtankbelledcompletely fullofdieselexhaustuidinorderto correctanyfaultconditions.
AashingAFTERTREATMENT DIESELEXHAUSTFLUIDlamp indicatesthatthedieselexhaustuid levelhasfallenbelowthecritical warninglevel.Thiscanbecorrected byllingthedieselexhaustuidtank withdieselexhaustuid.
NOTE
Itisrecommendedthatthedieselex­haustuidtankbelledcompletely fullofdieselexhaustuidinorderto correctanyfaultconditions.
AashingAFTERTREATMENT DIESELEXHAUSTFLUIDlamp combinedwithanilluminated WARNINGorCHECKENGINElamp
indicatesthatthedieselexhaustuid levelhasfallenbelowtheinitialderate level.Theenginepowerwillbelimited automatically.Thiscanbecorrected byllingthedieselexhaustuidtank withdieselexhaustuid.
NOTE
Itisrecommendedthatthedieselex­haustuidtankbelledcompletely fullofdieselexhaustuidinorderto correctanyfaultconditions.
Allowingthedieselexhaustuid tanktobecomeemptywillcausethe aftertreatmentdieselexhaustuid dosingsystemtoloseprime.Alossof primeconditionmaycausefaultcodes tobecomeactive.
NOTE
OnOBDcertiedproducts,theMIL maybecomeilluminatedforalossof primecondition.
3-6
OPERATINGINSTRUCTIONS
NOTE
Itisrecommendedthatthedieselex­haustuidtankbelledcompletely fullofdieselexhaustuidinorderto correctanyfaultconditions.
RefertoEngineAftertreatment SystemsOperator'sManualfor additionalinformation.
EngineOperatingRange
GeneralInformation
CAUTION
Operatingtheengineatfullthrottle belowpeaktorquewillshortenen­ginelifetooverhaul,cancauseseri­ousenginedamage,andisconsid­eredengineabuse.Donotoperate theengineatfullthrottleoperation belowpeaktorquerpmformorethan 30seconds.Failuretocomplymay resultinequipmentorpropertydam­age.
PACCARenginesaredesignedto operateatfullthrottleundermomentary conditionsdowntopeaktorqueengine speed.Thisisconsistentwith recommendedoperatingpractices.
3-7
OPERATINGINSTRUCTIONS
CAUTION
Operatingtheenginebeyondthe maximumenginespeedcancause severeenginedamage.Useproper operatingtechniquesforthevehicle topreventengineoverspeed.The maximumenginespeedspecica­tionislistedinthe“GeneralEngine
Specications”onpage5-14.Fail­uretocomplymayresultinequip­mentorpropertydamage.
CAUTION
Donotidletheengineforexces­sivelylongperiods.Longperiods ofidling,morethan10minutes,can causepoorengineperformance
EngineBrakingSystem VariableGeometryTurbo (VGT)BrakeSystemGeneral Information
1.SlidingNozzle
Thisenginemaybeequippedwitha variablegeometryturbocharger(VGT) withanexhaustbrakefeature.This featureallowsthevariablegeometry turbochargertoactasanexhaust brakebyretardingthespeedofthe enginetoprovideadditionalvehicle brakingpowerandextendthelife ofthevehicleservicebrakes.The
3-8
OPERATINGINSTRUCTIONS
ON/OFFfunctioniscontrolledbya switchlocatedonthedashofthe vehicle.Theengine(VGT)exhaust brakeworksbyretardingengine speedbycreatinghighexhaust backpressure.Thisbackpressure isobtainedbyrestrictingairow throughtheturbinehousingofthe turbocharger.Thisrestrictionthrough theturbinehousingoftheturbocharger iscreatedthroughpositioningofthe slidingnozzle(1)locatedinternallyto thevariablegeometryturbocharger (VGT).thepositionoftheslidingnozzle iscontrolledbytheengineelectronic controlmodule(ECM).Thisoption maynotbeavailableonyourvehicle.
WARNING!
Theexhaustbrakeisnotintended astheprimarybrakeforthevehicle, norisitanemergencybrake.The servicebrakesmustbeusedinan emergency.Relyingsolelyonthe exhaustbraketostopthevehiclein anemergencycouldcauseanacci­dentandleadtopersonalinjury.The exhaustbrakeonlyhelpstheservice brakesbyusingpressuretoslowthe drivetrain.Y oumustusetheser­vicebrakesforquickoremergency stops.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
WARNING!
Donotusetheexhaustbrakewhen operatingonsurfacewithpoortrac­tion(suchaswet,icyorsnowcov­eredroads).Retarderscancause thewheelstoskidonaslipperysur­face.Y oucouldlosecontrolofthe vehicleandjacknifeifthewheels begintoskid,resultinginanacci­dent.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
3-9
OPERATINGINSTRUCTIONS
WARNING!
Donotuseanexhaustbrakewhen drivingbobtailorwithanunloaded trailer.Theremaynotbeenough weightontherearaxletoprovide traction.Thiscouldcausealoss ofcontrolandjackkniferesultingin aninjuryaccident.Makesurethe
exhaustbrakeisswitched"OFF" whenbobtailingorwithanunloaded trailer.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
NOTE
Whentheengine(VGT)exhaust brakeswitchisinthe"ON"position, theengine'selectroniccontrolmod­ule(ECM)monitorsinputs(suchas acceleratorpedalpositionanden­ginespeed).Fromtheseinputs,the ECMdetermineswhentoenablethe engine(VGT)exhaustbrakefeature whentheproperbrakingconditions arepresent.
Otherfeatures/switcheslikecruise control,canalsoaffectwhenthe engine(VGT)exhaustbrakeactivates. Formoreinformationonhowthe engine(VGT)exhaustbrakefunctions, refertovehicleoperationmanualor contactaPACCARAuthorizedRepair Location.
WARNING!
Toreducethepossibilityofpersonal injuryorpropertydamage,always bepreparedtousethevehicleser­vicebrakesforemergencystopping. Thesafecontrolspeedofavehicle willvarywiththesizeoftheload, thetypeofload,thegrade,andthe roadconditions.Failuretocomply mayresultindeath,personalinjury , equipmentorpropertydamage.
NOTE
Theexhaustbrakecanonlybeacti­vatedwhentheacceleratorpedalis atitslowidleposition.Withthethrot­tleatlowidleposition,fuelingcom­mandstothecylinderswillnotde­tractfromthebrakingpowerofthe brakesystem.
3-10
OPERATINGINSTRUCTIONS
NOTE
Theengine(VGT)exhaustbrakeis designedtoassistthevehicle'sser­vicebrakeswhenslowingthevehi­cletoastop.
Vehicleservicebrakesmustalwaysbe used.Theenginebrakeisnotintended tobeusedastheprimarybrakeofthe vehicle,norisitanemergencybrake. Theengineretarderonlyhelpsthe servicebrakesbyusingpressureto slowthedrivetrain.Usetheservice brakesforquickstops.
CAUTION
Exceedinggovernedenginespeed cancauseenginedamage.Oper­atingtheenginebeyondthemaxi­mumenginespeedmaycausese­riousenginedamageandisconsid­eredengineabuse.Usetheengine andvehiclebrakingsystemstocon­trolenginespeed.
Theoptimumbrakingpowerofthe engine(VGT)exhaustbrakeisreached atratedenginespeed.Correctgear selection,therefore,iscritical.
Typically ,onvehiclesequippedwith automatictransmissions,theengine electroniccontrolmodule(ECM)and thetransmissionwilldeterminethe correctgearselection.
3-11
OPERATINGINSTRUCTIONS
CompressionBrakeSystem
Theamountofbrakingpoweravailable inagivenengineseriesvaries.Braking powerdependsonturbochargerboost pressure,enginespeed,compression ratio,injectortiming,andwhenthe enginebrakesopentheexhaust valves.
Enginebrakecontrols,withthefuel system,consistsofthefollowing:
Atwo-positionselectorswitch
standard(three-positionselector optional).
AnON/OFFswitch.
Aclutchswitch.
Athrottlesensor.
WiththeON/OFFswitchinthe"ON" position,thebrakeautomatically createsitsbrakingeffectwhenyou removeyourfootfromtheaccelerator pedal.
Otherswitchesforcruisecontrolthat affectenginebrakeoperationsare:
Servicebrakeairpressureswitch
(ifservicebrakeactuatorfeature isselected).
Clutchswitch.
3-12
OPERATINGINSTRUCTIONS
Throttlesensor.
TheECMallowstheenginebrakes tooperatewhilethecruisecontrolis turnedon.
Thetwo-positionselectorswitch (standard)orthree-position(optional) islocatednexttotheON/OFFswitch inthecab,andallowsyoutoselectthe retardingpowerofoneortwobrakes.
LOWactivatestheenginebrakeon threecylinders,and"HI"activatesthe enginebrakeonsixcylinders.
SignalsfromtheON/OFFswitch, clutchswitch,throttlesensor,andthe cruise/PTOswitchesarefedintothe ECM.
NOTE
Anyoneoftheseswitchescan de-activatetheenginebrakes.
1Switches
On/Off
Clutch
Throttle
CC/PTO
Service
Brake
3-13
OPERATINGINSTRUCTIONS
TheECMthenelectronicallyenables ordisablestheenginebrakes.
Enginebrakescannotbeenabled:
Whencruisecontrolisactive
andtheEnginebrakesinCruise Controlfeatureisturnedoff.
Whenenginespeedgoesbelow 850rpm.
WhentheEngineComputer recognizesasystemproblem.
Thethrottlesensorispartofthe acceleratorpedalassemblylocatedin thecabandwilldeactivatetheengine
NOTE
brakeswhentheaccelerationpedalis depressed.
Theclutchswitchusesthemotionof theclutchlinkagetodeactivatethe enginebrakeswhentheclutchpedal isdepressed.
Theservicebrakepressureswitch isattachedtotheservicebrakeair supplyline.
Applyingtheservicebrakeswhilein cruisecontrolwilldisengagethecruise controlandenabletheenginebrakes.
Ifthepedal-activatedenginebrake featureisenabled,theservicebrake pedalmustbedepressed(tapped) beforetheenginebrakeswillbe activated.
3-14
OPERATINGINSTRUCTIONS
CAUTION
Donotoperatetheenginebrake untiltheengineoiltemperatureis above30°C[86°F].Operationbe­low30°C[86°F]couldcausesevere damagetotheengine.Idletheen­gine3to5minutesatapproximately 1000rpmtowarmtheenginebefore activatingtheenginebrakes.
Toactivatetheenginebrakes,switch theON/OFFswitchtothe"ON" position.Onceactivated,theoperation oftheenginebrakeisfullyautomatic.
NOTE
Seethe“TipsforOperation”stepsin thissectionforspecicinformation aboutenginebrakeoperationunder certainroadconditions.
NOTE
Theenginebrakesaredesignedto assistthevehicle'sservicebrakes whenslowingthevehicletoastop.
Remember,servicebrakeswillbe requiredtobringthevehicletoastop.
CAUTION
Usingtheenginebrakestoaidin clutchlessgearshiftingwillcause theenginetostallorleadtoengine damage.Enginebrakesusedin clutchlessshiftingcausesadditional strainontheenginevalvetrainand causessevereinternalenginedam­age.Donotuseenginebrakesto assistingearshifting.
TheECMwilldisabletheengine brakeswhenenginespeedisbelow 850rpmorwhenanelectronicfault codeisactive.
3-15
OPERATINGINSTRUCTIONS
CAUTION
Operatingtheenginewithanen­ginebrakethatwillnotdeactivate willcausesevereenginedamage. Inoperableenginebrakescancause anadditionalstrainontheengine valvetraincausingsevereinternal enginedamage.Donotoperatethe engineiftheenginebrakewillnot deactivate.
Iftheenginebrakeswillnotshutoff, shutofftheengineimmediately,and
contactaPACCARAuthorizedRepair Location.
3-16
DRIVING
DRIVINGINSTRUCTIONS
GeneralInformation...............4-3
NormalStartingProcedure............4-4
ColdWeatherStarting..............4-9
StartingProcedureAfterExtendedShutdownorOil
Change...................4-9
OperatingtheEngine.............4-10
ColdWeather................4-13
EngineShutdown...............4-15
ElectromagneticInterference(EMI).......4-15
TipsforOperationonLevelandDryPavement..4-17 TipsforOperationonGradeswithDryPavement.4-18
TipsforOperationonSlickRoads........4-20
4-1

DRIVINGINSTRUCTIONS

DRIVING INSTRUCTIONS
GeneralInformation
Correctcareofyourenginewillresult inlongerlife,betterperformance,and moreeconomicaloperation.
Followthedailymaintenancechecks listedin“MaintenanceSchedule”on page5-3.
ThenewP ACCARengineassociated withthismanualdoesnotrequirea ”break-in”procedure.Thissection ofthemanualprovidesallofthe necessaryinformationrequiredfor properengineoperation.
Checktheoilpressureindicators, temperatureindicators,warninglights, andothergaugesdailytomakesure theyareoperational.
WARNING!
Combustiblevaporsneartheairin­takesystemcouldbeingestedinto theengine,causingtheengineto suddenlyaccelerateandoverspeed. Thisconditioncouldresultinopera­torlosingcontrolofthevehicleifan unexpectedincreaseinenginerpm occurs.Combustiblevaporscould alsocauseare.Donotoperate yourvehicleinanareawherecom­bustiblechemicalsorvaporsmaybe present.Failuretocomplymayre­sultindeath,personalinjury,equip­mentorpropertydamage.
ITISTHERESPONSIBILITYOF THEOWNERANDOPERATORTO OPERATETHEVEHICLEINASAFE ENVIRONMENT.
4-3
DRIVINGINSTRUCTIONS
NOTE
Numeroussafetydevices(ieen­gineshutoffdevices)areavailable tominimizetheriskofengineover­speedingcausedbycombustible vaporsbeingingestedintotheair intakesystem.
PACCARrecommendstheinstallation ofanairintakeshutoffdeviceora similarsafetydevicetominimizethe riskofoverspeeding,ascanoccur whenthevehicleisbeingoperatedin
acombustibleenvironment,suchas fromafuelspillorgasleak.
NormalStartingProcedure
Starting
Ensuretheparkingbrakeisset"ON" andthetransmissionshiftleverisin neutral.Forautomatictransmissions thathaveparkposition,placetheshift leverinpark.
Withtheacceleratorpedalintheidle position,turnthekeyswitchtothe "ON"position.
4-4
DRIVINGINSTRUCTIONS
Idletheengine3to5minutesbefore operatingwithaload.
Withthekeyinthe"ON"position,the enginewarninglampswillcomeon momentarilyandthengoout.The enginewarninglampsinclude:
1.Checkenginelamp;amberin color.
2.STOPenginelamp;redincolor.
3.AftertreatmentDieselParticulate Filter;yellowincolor.
4.AftertreatmentDieselExhaust Fluidlamp;amberincolor.
5.MalfunctionIndicatorlamp;amber incolor.
6.HighExhaustSystem Temperature;amberincolor.
TheDEFWarningscreenisdisplayed whentheDEFFluidlevelhasreached acriticallylowlevel.Itmaybe suppressedbypushingenteronthe MCS(MenuControlSwitch).This
warningmaybeaccompaniedbythe DEFLevelinthelowrange,DEFLamp onsolidorashing,theCheckEngine lamp,theStopEnginelamp,theMIL lamp,and/orenginederate.
Ifanyofthelampsremainonorbegin toash,referto“EngineIndicator Lamps”onpage3-3.
4-5
DRIVINGINSTRUCTIONS
Undercoldconditions,theWait-to-Start lampwillilluminateatkeyon,and willstayonforaperiodofupto30 seconds.
NOTE
ThelengthoftimetheWait-to-Start lampremainsilluminateddepends ontheambienttemperature.The lowertheambienttemperature,the longerthelampwillbeilluminated.
OncetheWait-to-Startlampturnsoff, turnthekeytothestartingpositionto starttheengine.
NOTE
Someenginesareequippedwithan enginestartingmotorprotectionfea­ture.Ifthestartingmotorisengaged for30ormoreseconds,withoutthe enginestarting,thestarterwillbe lockedoutfromoperating,allowing forpropercoolingofthestartingmo­tor.Duringthistime,theWAITTO STARTlampwillashfor2minutes. Oncethelampdiscontinuesash­ing,thestartingmotorwillbeallowed tofunction.
NOTE
Enginesequippedwithairstarting motorsrequireaminimumof480 kPa[70psi].
CAUTION
Engagingthestartermotorformore than30secondsmaycauseit tooverheatandcandamagethe startermotor.Neverengagethe startermotorformorethan30sec­ondsandwait2minutesbetween eachattempttostarttheengine toallowthestartermotortocool. Thiscautiondoesnotapplytoair starters.
4-6
CAUTION
Theenginemusthaveadequateoil pressurewithin15secondsafter startingtheengine.Iftheoilpres­suregaugedoesnotregisterthe minimumpressure,ordropsbelow theminimumpressure,aredwarn­inglightinthegaugewillcomeon, awarningbuzzerwillsound,and theStopEngineLampwillcome on.Thisshouldbeconsideredan emergency.Operatingtheengine inthisconditionmaycausesevere enginedamage.Y oushouldstop thevehicleassafelyaspossible. Thevehiclemustbeservicedand theproblemcorrectedbeforedriving again.
Idletheengine3to5minutesbefore operatingwithaload.
DRIVINGINSTRUCTIONS
Afterstartingacoldengine,increase theenginespeed(rpm)slowlyto provideadequatelubricationtothe bearingsandtoallowtheoilpressure tostabilize.
4-7
DRIVINGINSTRUCTIONS
NOTE
Forenginesequippedwiththeen­ginewarm-upprotectionfeature; thisfeaturelimitsenginespeedand torquefollowingenginestart-upuntil sufcientoilpressureisavailableto theenginecomponents.Thisfea­turereducestheriskofenginepart damageduetooperatingatengine speedstoohighorloadsbeforead­equateoilpressureisachieved.
Someenginesareequippedwitha FastIdleWarmUpfeature.When enabled,thisfeatureelevatestheidle speedoftheengineincoldambient conditions,inordertoshortenthetime necessarytowarmuptheengine. Whentheidlespeediselevated,the enginenoisemaychange,thisis normal.T obringtheenginebackto lowidlespeed:
Forvehiclesequippedwitha
manualtransmissionandclutch switch:Depresstheclutchpedal.
Forvehiclesequippedwithabrake
switch:Depresstheservicebrake pedal.
Depresstheacceleratorpedal.
FormoreinformationontheFastIdle WarmUpfeature,contactaPACCAR authorizedrepairlocation.
CAUTION
Donotoperatetheengineatlowidle forlongperiodswithenginecoolant temperaturebelowtheminimum specicationin“CoolingSystem”on page5-17.Thiscanresultinthe following:
Fueldilutionofthelubricatingoil.
Carbonbuildupinthecylinder.
Cylinderheadvalvesticking.
Reducedperformance.
Ifanenginemustidleforanex­tendedperiodoftime,itshould bedoneatfastidle(1,000rpmor greater)untilthecoolanttempera­turemeetsthespecication.
4-8
DRIVINGINSTRUCTIONS
ColdWeatherStarting
GeneralInformation
CAUTION
Toreducethepossibilityofdam­agetothelubricatingoilpan,due tothecompositematerialsusedin themanufactureofthelubricatingoil pan,undernocircumstancesshould anexternalheatsourcebeapplied directlyorindirectlytothelubricating oilpan.
FollowtheNormalStartingProcedure inthissection.Ifequippedwithan intakeairheater,theWait-T o-Start lampwillstayonlonger.
Refertothevehicleoperator'smanual instructionsforanyadditionalcold weatherstartingprocedures.
UsingStartingAids
Thisengineisequippedwithanintake gridheatertohelpstarttheenginein coldweatherconditions.Contactyour authorizedPACCARrepairlocationfor othercoldweatherstartingaidoptions.
WARNING!
Usingstartinguidtohelpstartthe enginecouldcauseareorexplo­sion,resultinginpersonalinjury, propertydamageandsevereengine damage.Donotusestartinguidto startthisengine.
StartingProcedureAfter ExtendedShutdownorOil Change
GeneralInformation
FollowtheNormalStartingProcedure inthissection.Theenginewillrunat idleonlyuntiltheminimumoilpressure isdetectedbytheECM.Itcantake morecrankingtimetostarttheengine afteranextendedshutdownoroil change.
4-9
DRIVINGINSTRUCTIONS
OperatingtheEngine
Normal
Monitortheoilpressureandcoolant temperaturegaugesfrequently.Refer to“LubricatingOilSystem”onpage 5-15and“CoolingSystem”onpage 5-17forrecommendedoperating pressuresandtemperatures.Shut offtheengineifanypressureor temperaturedoesnotmeetthe specications.
Continuousoperationwithengine coolanttemperatureaboveorbelow theenginecoolanttemperature specicationslistedin“Cooling System”onpage5-17candamage theengine.
EngineOverheating
CAUTION
Thecoolingsystemmayoverheatif theenginecoolantisattheminimum level.Asuddenlossofcoolant, causedbyasplithoseorbroken hoseclampcouldalsoleadtoan overheatcondition.Alwaysinspect toensurehosesandclampsarenot cracked,worn,orloose.Failureto complymayresultinequipmentor propertydamage.
NOTE
Thesystemmayalsotemporarily overheatduringsevereoperations conditionssuchas:
Climbingahillonahotday.
Stoppingafterhigh-speed/high­loaddriving.
Debrisblockingairowthrough thecoolingmodule(radiator).
4-10
DRIVINGINSTRUCTIONS
Ifanoverheatingconditionstartsto occur,reducethepoweroutputofthe enginebyreleasingtheaccelerator pedalorshiftingthetransmission toalowergear,orboth,untilthe temperaturereturnstothenormal operatingrange.Iftheengine temperaturedoesnotreturnto normal,shutofftheengine,andrefer toTroubleshootingSymptoms,or contactaPACCARAuthorizedRepair Location.
NOTE
Iftheenginecoolanttemperature warninglampcomesonandthe audiblealarmsoundsshowingan overheatcondition,orifyouhave anyotherreasontosuspecttheen­ginemaybeoverheating,DONOT TURNOFFTHEENGINEunlessa lowwaterwarningdeviceindicatesa lossofcoolant.Followthesesteps:
1.Reduceenginespeedorstop. Whenstopped,placethe transmissioninneutralandsetthe parkingbrake.Seethevehicle operator'smanualforinstructions ontransmissionshiftingand parkingbrakeinformation.
2.Checktoensurethattheoil pressuregaugereadsnormal.
3.Increasetheenginespeedto aboutone-halfoffulloperating speed,or1,100to1,200rpm, maximumfor2-3minutes.
4.Returntheenginespeedtonormal idleaftertwoorthreeminutes.
5.Monitortheenginetemperature. Afterthetemperaturereturnsto normal,allowtheenginetoidle 3-5minutesbeforeshuttingitoff. Thisallowstheenginetocool graduallyanduniformly .
6.Iftheoverheatingcamefrom severeoperatingconditions,the temperatureshouldhavecooled bythistime.
7.Checkthesightgauge(glass levelindicator)onthesideofthe coolantexpansiontank.
4-
11
DRIVINGINSTRUCTIONS
CAUTION
Neverleavetheengineidlingwhen thevehicleisunattended.Iftheen­gineshouldoverheat,immediateac­tionisrequiredtocorrectthecon­dition.Failuretotakeimmediate actionmayresultinseriousengine damage.Ifyoumustleaveyourve­hicleunattended,shutdowntheen­gine.
Removingtheradiatorllcapwhile theengineishotcanbedangerous. Neverremovetheradiatortankcap whiletheengineisstillhot;youcould bebadlyburned.Failuretocomply mayresultindeath,personalinjury , equipmentorpropertydamage.
Removingthesurgetankllcapwhile theengineistoohotisdangerous. Scaldingsteamanduidunder pressuremayescapeandcause
WARNING!
seriouspersonalinjuries.When removingthesurgetankllcap,follow thesesteps:
1.Waituntilthecoolanttemperature isbelow122°F[50°C].
2.Protectyourface,hands,and armsbycoveringthecapwitha large,thickragtoprotectagainst escapinguidandsteam.
3.Carefullyandslowlyturnthecap oneturntoallowexcesspressure toescape,thenpushdownand turnfornalremoval.Seethe vehicleoperator'smanualfor instructionsoncheckingandlling thecoolingmodulesurgetank.
Takethetimetolearnwhatnormal operatingconditionsareforyour enginesothatwhenanabnormal conditionarises,youwillbeableto recognizeitassuchandtakethe appropriateaction.
Mostfailuresgiveanearlywarning. Lookandlistenforchangesin performance,sound,orengine appearancethatcanindicateservice orenginerepairisneeded.Some changestolookforare:
Enginemisres.
Vibration.
Unusualenginenoises.
Suddenchangesinengine
operatingtemperaturesor pressures.
Excessivesmoke.
Lossofpower.
4-12
DRIVINGINSTRUCTIONS
Anincreaseinoilconsumption.
Anincreaseinfuelconsumption.
Fuel,oil,orcoolantleaks.
CAUTION
Donotallowyourenginetoidle, atlowrpm's(400-600rpm),longer thanveminutes.Longperi­odsofidlingaftertheenginehas reachedoperatingtemperatures candecreaseenginetemperature andcausegummedpistonrings, cloggedinjectors,andpossibleen­ginedamagefromlackoflubrica­tion.Thenormaltorsionalvibrations generatedbytheenginecanalso causetransmissionwear.Ifan enginemustidleforanextended periodoftime,itshouldbedoneat fastidle(1,000rpmorgreater).
NOTE
Anidleshutdownfeature,available onPACCAREngines,canbepro­grammedtoshuttheenginedown afteraperiodoflowidlespeedop­erationwithnodriveractivity.A ashingwarninglampwillinformthe driverofanimpendingshutdown. IfthetruckisequippedwithPTO equipment,theidleshutdownsys­temcanbedeactivatedwhenthe PTOisoperational;however,engine lowRPMidleperiodsshouldnotex­ceed5minuteswheneverpossible.
NOTE
Thepowertakeoff(PTO)feature, availableonPACCARengines,can beprogrammedtoadjustengineidle speedwiththeuseofswitchesto pre-programmedsetpoints.
ColdWeather
Itispossibletooperateenginesin extremelycoldenvironmentsifthey areproperlypreparedandmaintained. Satisfactoryperformanceofan engineinlowambienttemperature conditionsrequiresmodicationof theengine,surroundingequipment, operatingpracticesandmaintenance procedures.
Thecorrectenginecoolant,lubricating oilandfuelsmustbeusedforthecold weatherrangeinwhichtheengineis beingoperated.SeetheMaintenance Sectiononpage5-3forthesecritical engineuidsrecommendationsand specications.
4-13
DRIVINGINSTRUCTIONS
ColdWeatherOperatingAids
Thefollowingcoldweatheroperating aidsarerequiredforcoldweather situations:
4-14
DRIVINGINSTRUCTIONS
EngineShutdown
BeforeStoppingtheEngine
Allowtheenginetoidle3to5minutes beforeshuttingitoffafterafull-load operation.Thisallowsadequatecool downofpistons,cylinders,bearings, andturbochargercomponents.Y ou willgreatlyincreaseitsservicelife.
NOTE
Forenginesequippedwithanelec­troniccontrolmodule(ECM)en­surethekeyswitchisturnedoff foraminimumof70secondsprior todisconnectingthecontinuous (unswitched)batterypowersup­ply.Iftheunswitchedbatterypower supplyisdisconnectedinlessthan 70secondsafterthekeyswitchis turnedoff,activefaultcodesandin­correctECMinformationcanoccur.
TurntheignitionswitchtotheOFF position.Iftheenginedoesnot shutdown,refertoTroubleshooting Symptom(SectionTS)inthe appropriatemaintenancemanual.
CAUTION
Failuretofollowthecorrectshut­downproceduremayresultindam­agetotheturbochargerandshorten theturbochargerlife.
Electromagnetic Interference(EMI)
GeneralInformation
Ifnotinstalledcorrectly,somevehicle accessories(CBradios,mobile transmitters,etc.)cangenerateand useradiofrequencyenergythatmay causeelectromagneticinterference (EMI)betweentheaccessoryand theelectroniccontrolledfuelsystem. Undertheseconditions,PACCAR isnotliableforanyperformance problemswitheitherthefuelsystemor theaccessory .EMIisnotconsidered byPACCARtobeanenginefailure andthereforeisnotwarrantable.
4-15
DRIVINGINSTRUCTIONS
SystemEMISusceptibility
PACCARproductsaredesigned andtestedforminimumsensitivity toincomingelectromagneticenergy. ThefuelsystemEMIsusceptibility hasbeendesignedwithahigh toleranceagainstEMIandinmost normalcircumstances,ifnotall, electromagneticenergy-emitting devicesthatmeettheFederal CommunicationsCommissionlegal requirementsshouldcauseno
interference.
SystemEMIRadiationLevels
Electroniccomponentsarerequired topassvariousPACCARandindustry EMIspecications.Ourtesting hasshownthatwhentheengineis properlyinstalledandmaintained,it willnotinterferewithproperlyinstalled onboardcommunicationequipment.
Ifanyinterferenceconditionisnoticed, followthesesuggestionstoreducethe amountofEMI:
1.Locatetheaccessoryreceiving antennafurtheraway .
2.Checkwiththeaccessorysupplier representativeinyourareato:
°Accuratelycalibratethe
accessoryforproper frequency,poweroutput, andsensitivity .
°Determinetheoptimum
antennalocationbyobtaining antennareectiveenergydata measurements.
°Ensurethattheoptimum
antennatypeandmounting arrangementisbeingused.
°Ensuretheaccessory
equipmentisproperly constructedformaximum lteringtorejectincoming electromagneticnoise.
4-16
DRIVINGINSTRUCTIONS
TipsforOperationonLevel andDryPavement
WARNING!
Donotusetheenginebrakewhen operatingonroadsurfaceswithpoor traction(suchaswet,icy,orsnow coveredroadsorgravel).Retarders cancausethewheelstoskidon aslipperysurface.Y oucouldlose controlofthevehicleand/orjack­knifeifthewheelsbegintoskid,re­sultinginanaccident.Failureto complymayresultindeath,personal injury,equipmentorpropertydam­age.
WARNING!
Donotuseanenginebrakewhen drivingbobtailorwithanunloaded trailer.Theremaynotbeenough weightontherearaxletoprovide traction.Thiscouldcausealoss ofcontrolandjackkniferesulting inaninjuryaccident.Makesure theenginebrakeisswitched"OFF" whenbobtailingorwithanunloaded trailer.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
Toreducevehiclespeed,putthe enginebrakeON/OFFswitchinthe "ON"position.Removeyourfootfrom theacceleratorpedalandclutchpedal. Theenginebrakeswillimmediately begintooperate,slowingthevehicle.
Foroperationondrypavementwhen maximumretardingpowerisrequired, putthetwo-positionselectorswitchin the"HI"position.
Foroperationondryandrelativelyat surfaces,whengreaterretardingpower isnotrequired,putthetwo-position selectorswitchinthe"LOW"position.
4-17
DRIVINGINSTRUCTIONS
TipsforOperationonGrades withDryPavement
WARNING!
Theenginebrakeisnotintendedas theprimarybrakeforthevehicle, norisitanemergencybrake.The servicebrakesmustbeusedinan emergency.Relyingsolelyonthe enginebraketostopthevehiclein anemergencycouldcauseanacci­dentandleadtopersonalinjury.The enginebrakeonlyhelpstheservice
brakesbyusingpressuretoslowthe drivetrain.Y oumustusetheser­vicebrakesforquickoremergency stops.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
WARNING!
Donotusetheenginebrakewhen operatingonsurfacewithpoortrac­tion(suchaswet,icy,orsnowcov­eredroads).Retarderscancause thewheelstoskidonaslipperysur­face.Y oucouldlosecontrolofthe vehicleandjacknifeifthewheels begintoskid,resultinginanacci­dent.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
WARNING!
Donotuseanenginebrakewhen drivingbobtailorwithanunloaded trailer.Theremaynotbeenough weightontherearaxletoprovide traction.Thiscouldcausealoss ofcontrolandjackkniferesulting inaninjuryaccident.Makesure theenginebrakeisswitched"OFF" whenbobtailingorwithanunloaded trailer.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
4-18
DRIVINGINSTRUCTIONS
Controlspeedisthespeedatwhich theforcespushingavehicledowna gradeareequaltotheforcesholding itback.
CAUTION
Neverexceedgovernedengine speedbecauseenginedamagecan occur.Operatingenginebeyondthe governedspeedcausesadditional strainonvalvetrainandinternalen­ginecomponents.Operatetheen­ginewithingovernedenginespeed.
NOTE
Onceyouhavedeterminedwhatthe safespeedisforyourvehicle,oper­atetheenginebrakeswiththetrans­missioninthelowestgearthatwill notcausetheenginespeedtoex­ceedtheratedenginespeed.The optimumbrakingpoweroftheen­ginebrakesisreachedatrateden­ginespeed.Correctgearselection, therefore,iscritical.
Thetwo-positionselectorswitchcan beusedtovarybrakingpowerasroad conditionschange.
Vehicleservicebrakesmustbeused whenadditionalbrakingpoweris required.
WARNING!
Frequentuseoftheservicebrakes willcausethemtoheatup,reducing theirabilitytosloworstopthevehi­cle.
TheenginebrakeisNOTintendedas theprimarybrakeforthevehicle,nor isitanemergencybrake.Theengine brakeonlyhelpstheservicebrakesby usingpressuretoslowthedrivetrain. Usetheservicebrakesforquickstops.
4-19
DRIVINGINSTRUCTIONS
TipsforOperationonSlick
NOTE
Thelongerorsteeperthehill,the moreimportantitistouseyouren­ginebrakes.Makemaximumuseof yourenginebrakesbygearingdown andlettingtheenginebrakesdothe work.
Roads
Theoperationofanyvehicleisdifcult topredictonslickroads.Therst10 to15minutesofrainfallarethemost dangerous,asroaddirtandoilmixed withraincreateaveryslipperysurface.
WARNING!
Donotdrivewithfrequentorcon­tinuoususeoftheservicebrakes.
Thiscanoverheatthebrakesand resultinexcessiveliningwear,in­creasedstoppingdistances,pos­siblyanaccidentandmayleadto personalinjury.Beforedescending asteepgrade,shifttoalowergear, keepthevehiclespeedlow,and avoidcontinuousapplicationtothe brakes.Failuretocomplymayresult indeath,personalinjury,equipment orpropertydamage.
4-20
WARNING!
Toreducethepossibilityofpersonal injuryorpropertydamage,always allowforextradistancebetween yourvehicleandotherobjectswhen usingtheservicebrakesorengine brakesonslickroads.
Iffrequentuseofthevehicleservice brakesisrequired,itisrecommended thataslowercontrolspeedbeusedby selectingalowertransmissiongear.
DRIVINGINSTRUCTIONS
WARNING!
Donotoperatetheenginebrake whendriving/operatingyourvehicle bobtailorwithaloadedorunloaded traileronroadsurfaceswithpoor traction(wet,icy,orsnowcovered roads)orinheavytrafc.Braking causedbythenormaloperationof theenginebrakecouldcauseyou tolosecontrolofthevehicleresult­inginaninjuryaccident.Failure tocomplymayresultindeath,per­sonalinjury,equipmentorproperty damage.
Whendrivingonslickroads,start withtheON/OFFswitchinthe“OFF” positionandthetwo-positionselector switchinthe"LOW"position.
Ifyourtractorisequippedwitha twin-screwrearaxle,positionthe powerdividerswitchintheunlocked position.
Removeyourfootfromtheaccelerator pedaltomakesurethevehiclewill maintaintractionwiththeretarding poweroftheenginealone.
Ifthevehicledrivewheelsbegintoskid orifthereisashtailingmotion,donot activatetheenginebrakes.
Iftractionismaintainedusingthe retardingpoweroftheenginealone andmorebrakingpowerisrequired, switchthetwo-positionselectorswitch tothe"LOW"positionandactivate theenginebrakesbyswitchingthe ON/OFFswitchtothe"ON"position.
Ifthevehicle’sdrivewheelsbeginto skidorthereisashtailingmotion, switchtheON/OFFswitchtothe"OFF" position.
Iftractionismaintainedwhenthe enginebrakesareactivatedandmore brakingpowerisrequired,movethe two-positionselectorswitchtothe"HI" position.
4-
21
DRIVINGINSTRUCTIONS
Again,ifthevehiclehaslosttractionor ifthereisashtailingmotion,switch theON/OFFswitchtothe"OFF" position.Donotattempttousethe enginebrakesinthe"HI"position.
4-22
MAINTENANCEGUIDELINES
MaintenanceSpecications
Overview...................5-3
MaintenanceSchedule.............5-3
MaintenanceRecordForm...........5-13
GeneralEngineSpecications.........5-14
LubricatingOilSystem.............5-15
CoolingSystem................5-17
FilterSpecications..............5-19
DieselExhaustFluidRecommendationsand
Specications...............5-20
FuelRecommendations............5-22
WarrantyandtheUseofBiodieselFuel.....5-25
LubricatingOilRecommendationsandSpecications5-26 CoolantRecommendationsandSpecications..5-31
MAINTENANCE
5-1

MAINTENANCEGUIDELINES

MAINTENANCE GUIDELINES
Overview
GeneralInformation
PACCARrecommendsthatthe enginebemaintainedaccordingtothe maintenancescheduleinthissection.
Iftheengineisoperatinginambient temperaturesbelow0°F[-18°C] orabove100°F[38°C],perform maintenanceatshorterintervals. Shortermaintenanceintervalsarealso requirediftheengineisoperatedina dustyenvironmentoriffrequentstops aremade.
Someofthesemaintenance proceduresrequirespecialtools ormustbecompletedbyqualied personnel.Contactyourlocal PACCARauthorizedrepairlocationfor detailedinformation.
Ifyourengineisequippedwith acomponentoraccessorynot manufacturedbyPACCARInc,refer tothecomponentmanufacturer's maintenancerecommendations.
MaintenanceSchedule
GeneralInformation
Performmaintenanceatwhichever intervaloccursrst.
Ateachscheduledmaintenance interval,performallprevious maintenancechecksthatareduefor scheduledmaintenance.
UsetheMaintenanceRecordForm onpage5-13torecordmaintenance performedontheengine.
5-3
MAINTENANCEGUIDELINES
DailyorRefueling–Maintenance Check
EngineLubricationOilLevel-
Check/Correct
Tocheckengineoillevel,park vehicleonlevelgroundandwait5 minutesaftershuttingoffengine.
°Removedipstickandwipeit
offwithaclean,lintfreerag.
°Reinsertdipstickallthewayin
andpullitoutagaintocheck oillevel.
°Correctoillevelisbetween
thelow(L)andhigh(H)marks
onthedipstick.
Fuel–WaterSeparator(if
installed)-Draintrappedwater
CrankcaseBreatherTube-Check
AftertreatmentDieselExhaust
FluidLevel-Check
AirIntakePiping–Inspect
°Hose/Pipecondition–
Chafng,deterioration/signs ofleaking
°Hoseclampsfortightness
°Clearancetoother
components
AftertreatmentExhaustPiping–
Inspect
°Cracks
°Clearancetoother
components(i.e.electrical harnesses,etc.)
°Hose/pipecondition–
deterioration/signsofleaking
CoolingFan–Inspect
°Cracks
°Clearancetoother
components
AirT ankandReservoirs(if
equipped)-Inspect
EngineCoolantLevel–
Check/Correct
Withtheengineoffand temperaturecool:
°Checkcoolantlevel.Itshould
bevisiblethroughtheclear plasticsurgetank.
°Addcoolantasnecessaryby
removingthepressurecapon theneckofthesurgetankor sightglass.
°Replacementortopup
coolantshouldhavethesame antifreezeconcentrationand corrosioninhibitorcontent astheoriginalcoolantinthe coolingsystem.
°Neveradd100%antifreezeto
thecoolingsystem.Always
5-4
MAINTENANCEGUIDELINES
diluteantifreezetothecorrect concentrationbasedonfreeze protectionbeforeaddingitto thecoolingsystem.Adding orusing100%antifreezeina coolingsystemmayresultin coolingsystempluggingand overheatingproblems.
DieselEmissionFluid(DEF)level
–Check/T opUp:
NOTE
ItisrecommendedtotopupDEF whenrefueling.SeeEngineAf­tertreatmentSystemsOperator’s ManualforDEFinformation.
Checkforanysignsofuid
leaks
Ensureallaccesscaps/coversare
installedandtight.
Every12,000km[7,500mi],250 Hours,or3months–Maintenance Check
AirCleanerRestriction-
Check/Correct
°Servicelterelementwhen
aircleanerrestrictiongauge (option)locksintheextreme highposition.
°Hose/PipeCondition-
deterioration/signsofleaking
°HoseClamptorque
ChargeAirPiping-Check/Correct
°Hose/PipeCondition-
deterioration/signsofleaking
°HoseClampsfortightness
°Clearancetoother
components
ChargeAirCooler-Check/Correct
°Crackedtubesorheader
°Cloggedns/tubes
°Hose/PipeCondition-
deterioration/signsofleaking
°Hoseclamptorque
Exhaustsystem-Check/Correct
°Checkforleaksandproper
support
5-5
MAINTENANCEGUIDELINES
Every24,000km[15,000mi],500 Hours,or6months–Maintenance Check
FuelFilter(SpinOntype)-
Replace
8
LubricatingOil–Change
LubricatingOilFilters–Replace
AntifreezeConcentration-Check
RadiatorPressureCap-Check
Batteries–Check
BatteryCablesandConnections
–Check
5
BatteryCondition-electrolyte
level,cracks,signsofleaking, overcharging
Harness/Cables-loose
connections,corrosion,chang, brokenretentionclips
BatteryHold-Downs-fortightness
BatteryBoxMountingBolt-torque
Every48,000km[30,000mi],1000 Hours,or1Year-Maintenance Check
DriveBelt(CoolingFan)-Change
AutomaticBeltT ensioner(Water
2
2
1
5
Pump)-Check
CoolingSystem-Check
°RadiatorPressureCap-
Check
°Supplemental
Additive/Conditionerlevel
°Coolantlevel
°CoolantProtection
°ReplaceCoolantFilter(if
equipped)
5-6
MAINTENANCEGUIDELINES
NOTE
Testcoolantatonceperyearto determineifthecoolantmustbere­placed.Ifitisdeterminedthatthe coolantshouldbereplaced,make suretoushthecoolantsystem. ContactaP ACCARauthorizedre­pairlocationforushingthecoolant system.
Every96,000km[60,000mi],2000 Hours,-MaintenanceCheck
CrankcaseBreatherElement-
Change
Every96,000km[60,000mi],2000 Hours,or2Years-Maintenance Check
CoolingSystem-Drain/Flush/Fill
EngineSteamCleaning-Clean
AirCompressorDischargeLines
-Clean
RadiatorHoses–Check
°Hosecondition-
deterioration/signsofleaking
°Hoseclamptorque
CrankshaftVibrationDamper-
4
Check
°Damperforcracks,nicks,
gouges
°Conditionofdamperrubber
isolator
°Damperfastenertorque
1
5-7
MAINTENANCEGUIDELINES
Every241,000km[150,000mi],5,000 Hours,or4Years–Maintenance Check
EngineBrakeAssembly-Adjust
ExhaustSystem-Change
OverheadSet–Adjust
°Replaceexhaustexpipe(s)
Every321,500km[200,000mi],6500 Hours–MaintenanceCheck
AftertreatmentDieselParticulate
Filter(DPF)cleaning,usingDPF cleaningmachine
6
°CompleteCleaningoflter
usingaDPFcleaningmachine
7
°Replacelterifnecessary
AftertreatmentDieselExhaust
Fluid(DEF)DosingUnit(DEF Module)Filter–Change
Every1,200,000km[750,000 mi],22,000Hours,or6years– MaintenanceCheck
Changeextendedlifecoolant
**(Seenote1below)
NOTE
Refertothefollowingfootnotes whenreferencedinthepreceding maintenanceschedules.
1.Aheavy-dutyextendedlife coolant(ELC)thatmeetsASTM D6210chemicalcomposition specicationsmustbeused.The changeintervalis1,200,000km [750,000mi]or22,000hours on-roaduse(8yearsor15,000 hoursoff-highwayuse)oninitial llwithnoextenderadded.The changeintervalis1,600,000km [1,000,000mi]/20,000hours/8 yearswithanextenderadditionat 800,000km[500,000mi]/10,000 hours/4years.Antifreezeis
5-8
MAINTENANCEGUIDELINES
essentialforfreeze,overheat,and corrosionprotection.Theuseof supplementalcoolantadditives (SCAs)isnotrecommended.
2.Thelubricatingoilandlubricating oillterintervalcanbeadjusted basedonapplication,fuel consumption,grossvehicle weight,andidletime.Seethe OilDrainIntervalstableinthis procedure.
3.Serviceintervaliseveryoilchange or24,000km[15,000mi],500 hours,or6months,whichever occursrst.Aheavy-duty year-roundantifreezethatmeets thechemicalcompositionof GM6038Mmustbeused.The changeintervalis2years or385,000km[240,000mi], whicheveroccursrst.Antifreeze isessentialforfreeze,overheat, andcorrosionprotection.SCA isessentialforlinerpittingand scalingprotection.
4.Ifequippedwithrubbertype crankshaftvibrationdamper.
5.Followthemanufacturers' recommendedmaintenance proceduresforthestarter , alternator,batteries,electrical components,enginebrake, exhaustbrake,charge-aircooler, radiator,aircompressor,air cleaner,refrigerantcompressor , andfanclutch.
6.Resetvalvelash,ifneeded,to nominalspecications.Referto “GeneralEngineSpecications” onpage5-14.
7.Theaftertreatmentdiesel particulatelterclean/replace intervalisbasedontheuseof lubricatingoilsthatmeetthe CumminsEngineeringStandard (C.E.S.)20081oilspecication. Ifanon-lowashlubricatingoil meetingtheAmericanPetroleum Institute(API)performance
classicationCI-4/SLand/or C.E.S.20078isused,theservice intervalsfortheaftertreatment systemswillbereducedto241,000 km[150,000mi]or5000hours.
8.Replacethesuctionsideandthe pressuresidefuelltersatthe sametime.Itisrecommendedto replacethefuelltersatthesame intervalastheoilandoillterare changed.
5-9
MAINTENANCEGUIDELINES
OilDrainIntervals
Seethefollowingtabletodetermine themaximumrecommendedoil changeandoillterchangeintervals inkilometers[miles]/hoursormonths, whichevercomesrst.
NOTE
Idletimemustbefactoredintocal­culatingaveragevehiclespeed.
Theintervalsarebasedonthe vehicle’saveragevehiclespeed. Locateyourvehicle’saveragevehicle speedintherstcolumntodetermine theoilchange/lterchangeintervalto
use.Ifthevehicleisequippedwithan hourmeter,itisacceptabletousethe enginehourslistedfortheoilchange andoillterchangeinterval.
Iftheaveragevehiclespeedis unknownandthevehicleisnot equippedwithanhourmeter:
1.ReferencetheTypicalApplications columninTable-1.Usethelowest intervallistedforyourapplication.
2.Connectanelectronicservicetool. Theelectronicservicetoolcan providetheaveragevehiclespeed recordedbytheengine’sECM.
5-10
Table-1OilDrainIntervals
MAINTENANCEGUIDELINES
AverageV ehicleSpeed
Below5mph2,4001,5005006
5to10mph6,4504,0005006
10to15mph9,6506,0005006
15to20mph13,7008,5005006
20to25mph16,90010,5005006
25to30mph19,30012,0005006
30to40mph24,10015,0005006
Above40mph32,20020,00050012RecreationVehicle
KilometersMilesHoursMonths
Typical
Applications
ShuttleBus,Transit Bus
CementMixer, DumpTruck, FeedlotTruck, RefuseTruck, ShuttleBus,Transit Bus,Y ardSpotter
CementMixer, DeliveryTruck, DumpTruck, Emergency Vehicle,FireTruck, SchoolBus,Truck Crane
Emergency Vehicle,FireTruck, LinehaulTruck, MotorCoachBus, SchoolBus
5-11
MAINTENANCEGUIDELINES
NOTE
AMaintenanceMonitorfeatureis availablethroughtheengine’sECM. Thisfeaturecanbeenabledbya PACCARAuthorizedRepairLoca­tion.
PACCARbasesitsoildrain specicationsondutycycleand oilcontamination.Thiscontamination occursinallenginesatvaryingrates regardlessofdesign.
Maintainingthecorrectoilandlter changeintervalisavitalfactorin
preservingtheintegrityofanengine. Filtersmustbechangedwhentheoil ischanged.
5-12
MaintenanceRecordForm
MAINTENANCEGUIDELINES
EngineSerialNo. Owner’sName:EquipmentName/No.
Date
km[Miles],Hours,
orTimeInterval
Actualkm[Miles]
orHours
MaintenanceCheck
Performed
EngineModel:
CheckPerformed
By
Comments
5-13
MaintenanceSpecications
Maintenance Specications
GeneralEngine Specications
Horsepower FiringOrder CrankshaftRotation(viewedfromfrontofengine)Clockwise Displacement BoreandStroke DryWeight769kg[1,695lb] WetWeight803kg[1,770lb]
OverheadAdjustment
EngineBrakeAdjustment2.286mm[0.090in.]
IntakeValveAdjustment0.305mm[0.012in.]
ExhaustValveAdjustment0.559mm[0.022in.]
5-14
Seeenginedataplate. 1-5-3-6-2-4
8.9liters[540in³] 114mm[4.49in.]×144.5mm[5.69in.]
LubricatingOilSystem
MaintenanceSpecications
OilPressure
RegulatedOilPressure LubricatingOilFilterCapacity
OilPanCapacity,LowtoHigh
TotalSystemCapacity (OilPanandNewOilFilter)
AtLowIdle(minimumallowable) AtRoadSpeed(minimumallowable)
StandardOilPan StandardOilPanwithCylinderBlockStiffenerPlate HighCapacityOilPan StandardOilPan StandardOilPanwithCylinderBlockStiffenerPlate HighCapacityOilPan
69kPa[10psi] 207kPa[30psi] 379kPa[55psi]
3.78liters[4qt]
15.1to18.9liters[16to20qt] 18to21.8liters[19to23qt]
18.9to22.7liters[20to24qt]
22.7liters[24qt]
25.6liters[27qt]
26.5liters[28qt]
5-15
MaintenanceSpecications
NOTE
Ifthetype/oilcapacityofeachlubri­catingoilpanisnotknown:
ContactaPACCAR®Authorized RepairLocation.
Determinethecapacityoftheoil panoptionfortheenginebeing servicedbyusingQuickServe™ Onlineandtheengineserial number.
Fillthelubricatingoilpantothe smallestoilpancapacitylisted fortheenginebeingserviced.
Thenadd0.95liters[1qt]ofoil atatimeuntilitreachesthehigh markonthedipstick.Recordthe numberofliters/quartsadded,so thecapacityisknownthenext timetheoilisdrained.
5-16
MaintenanceSpecications
CoolingSystem
CoolantCapacity(engineonly) StandardModulatingThermostatRange82to93°C[180to200°F]
MinimumRecommendedPressureCap MaximumT opTankCoolantT emperature107°C[225°F] MinimumFillRate
(withoutlow-levelalarm) MaximumDeaerationTime25minutes MaximumT opTankCoolantT emperature107°C[225°F] Winterfronts
MinimumAllowedAirPassageArea
15.6liters[16.5qt]
90kPa[13psi]
11.4liters/minute[3gpm]
774cm²[120in.²]
5-17
MaintenanceSpecications
WARNING!
Coolantistoxic.Donotgetthe uidineyes.Ifcontactwiththe eyesoccurs,oodeyeswithlarge amountsofwaterfor15minutes. Avoidprolongedorrepeatedcontact withskin.Incaseofcontact,im­mediatelywashskinwithsoapand water.Donottakeinternally.If swallowed,seekimmediatemedi­calattention.Donotinducevomit­ing.Failuretocomplymayresultin death,personalinjury,equipmentor propertydamage.
NOTE
Coolantisharmfultotheenviron­ment.Unusedcoolantmustbe storedasatoxichazardousmate­rialinleakproofcontainers.Used coolantmustbeprocessedasin­dustrialchemicalwaste.Please followHAZMATguidelineswithboth usedandunusedcoolants.
5-18
MaintenanceSpecications
FilterSpecications
GeneralInformation
Fleetguardltersarestandardon newPACCARengines.PACCAR recommendstheiruse.
FleetguardproductsmeetallP ACCAR teststandardstoprovidethequality ltrationnecessarytoachievethe engine'sdesignlife.Ifotherbrands aresubstituted,thepurchasershould ensurethelterspecicationmeetor exceedtheFleetguardspecications.
PACCARcannotberesponsiblefor problemscausedbynon-genuinelters thatdonotmeetP ACCARperformance ordurabilityrequirements.
LubricatingOilFilter
FilterPartNumbers
Fleetguard®Part Number FuelFilter (secondary,pressure side)Fleetguard® PartNumber (SquareDriveBase) FuelFilter (secondary,pressure side)Fleetguard® PartNumber (HexDriveBase)
FuelFilter(primary, suctionside,with water-in-fuelsensor) Fleetguard®Part Number
CrankcaseBreather ElementFleetguard® PartNumber
AftertreatmentDEF DosingUnitFilterPart Number
NOTE
LF9009
AnLF9009lubricatingoilltermust beused.Aventuritypelubricating oilltermustbeusedinordertoben-
FF63008
etfromthebypassltrationsection ofthelubricatingoillter.Donotuse anLF3000lubricatingoillter.En-
FF63009
FS1065
CV5060300
2880298
ginedurabilitywillbereducedbyus­ingthewronglubricatingoillter.
5-19
MaintenanceSpecications
NOTE
Thefuelsystemrequirestheuseof twofuellters.
Thesuction-sideltermusthavethe followingcharacteristics:
Waterseparating
10-micronrating
Water-in-fuelsensorwithshunt resistor
Waterdrainvalve
Enginemountedorchassis mounted.
Waterseparating
Thepressure-sideltermusthavethe followingcharacteristics:
5-micronrating
Enginemountedorchassis mounted.
NOTE
Earlyproductionpressuresidefuel lterswerebuiltwithasquaredrive featureforinstallationandremoval. Laterbuiltpressuresidefuellters transitionedtoahexdrivefeature. Thedrivefeatureistheonlydiffer­encebetweenthepressuresidefuel lters.
DieselExhaustFluid Recommendationsand Specications
WARNING!
Itisunlawfultotamperwithorre­moveanycomponentoftheaf­tertreatmentsystem.Itisalsoun­lawfultouseaDieselExhaustFluid (DEF)thatdoesnotmeetthespec­icationsprovidedortooperatethe vehicle/equipmentwithnoDiesel ExhaustFluid(DEF).
5-20
MaintenanceSpecications
WARNING!
DieselExhaustFluid(DEF)contains urea.Donotgetthesubstance inyoureyes.Incaseofcontact, immediatelyusheyeswithlarge amountsofwaterforaminimumof 15minutes.Donotswallowinter­nally.Intheeventthedieselexhaust uidisingested,contactaphysician immediately.ReferencetheMate­rialsSafetyDataSheets(MSDS) foradditionalinformation.Failureto complymayresultinpersonalinjury.
CAUTION
NeverattempttocreateDieselEx­haustFluidbymixingagricultural gradeureawithwater.Agricultural gradeureadoesnotmeetthenec­essaryspecicationsrequiredand theaftertreatmentsystemmaybe damaged.Failuretocomplymay resultinequipmentdamage.
NOTE
Somelocationsmayreferencethe DIN70070standard.DieselEx­haustFluidspecicationlimitsof thisstandardareidenticaltoISO 22241-1.SeetheEngineAftertreat­mentSystemsOperator'sManual forfurtherinformationonDieselEx­haustFluid.
PACCARInc.isnotresponsiblefor failuresordamageresultingfrom whatP ACCARInc.determinestobe abuseorneglect,includingbutnot limitedto:operationwithoutcorrectly speciedDieselExhaustFluid;lack ofmaintenanceofaftertreatment; improperstorage,orshutdown practices;unauthorizedmodications oftheengineandaftertreatment. PACCARInc.isalsonotresponsible forfailurescausedbyincorrectDiesel ExhaustFluidorbywater,dirtorother contaminantsintheDieselExhaust
Fluid.SeetheEngineAftertreatment SystemsOperator'sManualforfurther informationonDieselExhaustFluid.
5-
21
MaintenanceSpecications
FuelRecommendations
WARNING!
Theuseofdieselfuelthathasbeen mixedwithotherfuelsmaycause anexplosion.Donotmixgaso­line,alcohol,orgasoholwithdiesel fuel.Makesureyouknowyourfuel sourceandusetherecommended dieselfuelasindicatedinthissec­tionofthemanual.Failuretocomply mayresultindeath,personalinjury , equipmentorpropertydamage.
CAUTION
Dirtorwaterinthefuelsystemcan causeseveredamagetoboththe fuelpumpandthefuelinjectors. Duetotheprecisetolerancesof dieselinjectionsystems,itisex­tremelyimportantthatthefuelbe keptcleanandfreeofdirtorwater. Knowyourfuelsourceandmake sureallstepsaretakenfordispens­ingorusingcleanfuelinyourvehi­cle.Failuretocomplymayresultin equipmentorpropertydamage.
CAUTION
Lighterfuelcanreduceeconomyor possiblydamagefuelsystemcom­ponents.Lighterfuelstypicallydo nothaveenoughlubricityelements inthefueltoproperlylubricatethe fuelinjectionsystem.Besureyou followthefuelrecommendationsas indicatedinthissectionoftheman­ual.Failuretocomplymayresultin equipmentorpropertydamage.
CAUTION
Usingdieselfuelsblendedwithlu­bricantsmaycausedamagetoyour exhaustaftertreatmentsystem.Ser­viceintervalsforaftertreatmentsys­temswillbereduced.Donotuse dieselfuelblendedwithlubricating oilinenginesequippedwithanaf­tertreatmentsystem.Failuretocom­plymayresultinequipmentorprop­ertydamage.
5-22
MaintenanceSpecications
CAUTION
Donotusehigh-sulfurdieselfuelas itwilldamagetheexhaustaftertreat­mentsystem.Also,theenginewill notmeetemissionregulations.Use onlyultra-low-sulfurdiesel(ULSD) fuel.Failuretocomplymayresultin equipmentorpropertydamage.
CAUTION
Ifultra-low-sulfurdieselfuelisnot used,theenginemaynotmeet emissionregulations,anddamage mayoccurtotheexhaustaftertreat­mentsystem.Theuseofhigh-sulfur dieselfuelwilldamagetheexhaust aftertreatmentsystemandimpact theengineemission.Ultra-low-sul­furdieselfuelisrequiredforcor­rectoperationoftheaftertreatment system.Theenginehasbeenopti­mizedforusewithanaftertreatment systemtomeetthe2013U.S.Envi­ronmentalProtectionAgencyregu­lations.Failuretocomplymayresult inequipmentorpropertydamage.
NOTE
Theenginehasbeenoptimizedfor usewithanaftertreatmentsystem togetherwithULSDfueltomeetthe 2013U.S.EnvironmentalProtection Agency(EP A)regulations.
Ultra-lowsulfurdieselfuelisdened asdieselfuelnotexceeding0.0015 [15ppm]masspercentsulfurcontent (ultra-lowdieselfuelisalsodenedby ASTMS-15).Therearenoacceptable substitutes.
PACCARrecommendstheuseof ASTMnumber2Dfuel.Theuseof number2dieselfuelwillresultin optimumengineperformance.
Atoperatingtemperaturesbelow0°C [32°F],acceptableperformancecan beobtainedbyusingblendsofnumber 2Dandnumber1D.
Thefollowingchartlistsacceptable typesoffuelsforthisengine.
5-23
MaintenanceSpecications
Number1D
Diesel
OKOKNOTOKNOTOKNOTOKNOTOKNOTOKNOTOKNOTOKNOTOK
48-34
1.Anyadjustmenttocompensateforreducedperformancewithafuelsystemusingalternatefuelisnotwarrantable.
2.Winterblendfuels,suchasfoundatcommercialfueldispensingoutlets,arecombinationsofnumber1Dandnumber2Ddieselfueland areacceptable.
3.BTUContent/DegreeAPIGravity-LowAPIgravityfuelshaveahigherthermalenergycontent(BTU).Asageneralrule,thereisa3to5 percentdecreaseinBTUcontentforevery10degreeincreaseinAPIgravity,thereisalsoa0.7degreeAPIgravityincreasewithan increaseinfueltemperature.Thisdecreaseinenergycontentequatesroughlytothesamepercentageofpowerloss.Useoffuelswith higherAPIgravitywillcausehigherthannormalfuelconsumption.
Number2D
(1)(2)
(3)
Diesel
40-24
Number1K
(2)
Kerosene
(3)
(3)
50-35
Jet-AJet-A1JP-5JP-8Jet-BJP-4
51-37
AcceptableTypesofFuels
(3)
(3)
51-37
(3)
48-36
(3)
51-37
(3)
57-45
57-45
NOTE
PACCARrecommendsthatthe cetanenumberofdieselfuelbea minimumof45forenginesthatare expectedtooperateattemperatures
below0°C[32°F]andaminimumof 42forenginesthatareoperatedat temperaturesabove0°C[32°F].
NOTE
Usingdieselfuelwithalowerthan recommendedcetanenumbercan causehardstarting,instability,and excessivewhitesmoke.T omaintain satisfactoryoperationatlowambient temperatures,itisimportanttospec­ifydieselfuelofthecorrectcetane number.
PACCARrequiresallpermissible fuelstohaveadequatefuellubric­ity.Lubricitycanbemeasuredby ASTM,specicationD6079,ISO 12156,HighFrequencyReciprocat­ingRig(HFRR)inwhichthefuel musthaveawearscardiameterof
0.52mm[0.02in]orless.
NOTE
CITE
(3)
(3)
57-45
5-24
MaintenanceSpecications
NOTE
Forinformationonalternativefuels, suchasbiodiesel,andadditionalin­formationforfuelrecommendations andspecications,pleasereferto theFuelforP ACCAREngines,Bul­letin3379001.
WarrantyandtheUseof BiodieselFuel
PACCARIncapprovestheuseof biodieselfuelblendsupto5%by volumeindieselfuelthatmeetsallof thefollowingthreeconditions:
Thebiodieselusedintheblend
meetsASTMStandardD6751or EN14214specications.
Thebiodieselusedintheblend
issourcedfromaBQ-9000 AccreditedProducer.
Thenishedblendmeetsthefuel
propertiesofASTMStandardD 975orEN590specications.
Theuseofapprovedbiodieselfuel doesnotaffectthePACCARengine warranty.
Failurescausedbytheuseof non-approvedbiodieselfuelsorother fueladditivesthatareofunacceptable qualityordonotmeetspecied industrystandardsarenotconsidered asdefectsofpartsorworkmanship byPACCARandthereforewillnot becoveredbythePACCARengine warranty.
5-
25
MaintenanceSpecications
LubricatingOil Recommendationsand Specications
GeneralInformation
CAUTION
Extendingtheoilandlterchange intervalbeyondtherecommenda­tionswilldecreasetheenginelife duetofactorssuchascorrosion, deposits,andwear.Engineoillters capturedirtandremovedeposits fromtheoiltoprolongthelifeofin­ternalmovingcomponents.Follow theoilandlterchangeintervals asrecommendedinthissectionof
themanual.Failuretocomplymay resultinequipmentorpropertydam­age.
Theuseofqualityenginelubricating oils,combinedwithappropriateoil drainandlterchangeintervals,isa criticalfactorinmaintainingengine performanceanddurability.Extending theoilandlterchangeintervalbeyond therecommendationswilldecrease enginelifeduetofactorssuchas corrosion,deposits,andwear.Refer to“OilDrainIntervals”onpage5-11 todeterminewhichoildrainintervalto useforanapplication.
NOTE
Itistheownersresponsibilityto correctlyfollowlubricatingoilrecom­mendations.Ifrecommendations areignored,theenginewarranty couldbeaffected.
API:AmericanPetroleumInstitute CES:CumminsEngineering Standard
PACCARallows,formidrange applications,theuseoflubricating oilsthatmeetorexceedCES20078 orCES20081withnochangein oildraininterval.But,ifanon-low ashlubricatingoilmeetingthe CumminsEngineeringStandard (CES)classicationCES20078is used,theserviceinterval(s)forthe aftertreatmentsystemwillbereduced.
5-26
Todetermineifthelubricatingoilmeets CES20078orCES20081,reviewthe labelonthebackofthelubricatingoil bottlefortheCES20078orCES20081 reference.Ifacquiringthelubricating oilinbulk,contactthesupplierfor thelubricatingoilspecicationsand conrmthattheoilmeetsCES20078 orCES20081.
Alsolocatedonthelubricatingoil bottleistheAPIservicesymbolwhich isshownintheillustration.The upperhalfofthesymboldisplaysthe appropriateoilcategories.Thecenter sectionidentiestheSAEoilviscosity grade.
Thefollowingtableshowshowthe CumminsEngineeringStandard(CES) comparestotheAmericanPetroleum Institute(API)classication.
MaintenanceSpecications
5-
27
MaintenanceSpecications
CumminsEngineStandard Classication(CES)
CES-20071 CES-20072 CES-20076 CES-20077
CES-20078CI-4/SL
CES-20081CJ-4/SL
NOTE
Alubricatingoilthatmeetsthe AmericanPetroleumInstitute(API) performanceclassicationCJ-4/SL maynotmeettheCES20081re­quirement.Alwaysmakesurethe
lubricatingoilusedmeetstheCES 20081requirementinadditionto theAPIperformanceclassication CJ-4/SL.
PACCARrecommendstheuseof high-qualitySAE15W-40heavy-duty engineoil.
AmericanPetroleumInstitute Classication(API)
APICH-4/SJ
TheprimaryPACCAR recommendationisfortheuseof 15W-40multigradelubricatingoil fornormaloperationatambient temperaturesabove-15°C[5°F]. Theuseofmultigradeoilreduces depositformation,improvesengine crankinginlowtemperatureconditions andincreasesenginedurabilityby maintaininglubricationduringhigh temperatureoperatingconditions. Sincemultigradeoilshavebeenshown toprovideapproximately30percent loweroilconsumptioncomparedwith
Comments
Notrecommended.Lubricatingoildrain
intervalmustbereducedby50%. Aftertreatmentmaintenanceintervalwillbe reduced.
Aftertreatmentmaintenanceintervalwillbe reduced.
Maximumaftertreatmentmaintenance interval.Nochangeinlubricatingoildrain interval.
monogradeoils,itisimportantto usemultigradeoilstobecertainthe enginewillmeetapplicableemissions requirements.
Useof"syntheticengineoils"(those madewithAPIgroup3orgroup4 basestocks)ispermittedsubjectto thesameperformanceandviscosity limitationsofpetroleum(mineral) basedengineoils.Thesameoil changeintervalsmustbeapplied tosyntheticoilsthatareappliedto petroleum(mineral)basedengineoils.
5-
28
MaintenanceSpecications
1.AllSeasons
2.AllSeasons
3.WinterConditions
4.WinterConditions
5.ArcticConditions
Whilethepreferredviscositygradeis 15W-40,lowerviscositymultigradeoils canbeusedincolderclimates.See theaccompanyingchart.Anyviscosity gradelowerthan15W-40muststill meetCES20081.
Syntheticengineoils,APIGroup IIIandGroupIVbasestocks,are recommendedforuseinP ACCAR
enginesoperatinginambient temperatureconditionsconsistently below-25°C[-13°F].Synthetic0W-30 oilsthatmeettherequirementsofAPI GroupIIIorGroupIVbasestocks, canbeusedinoperationswherethe ambienttemperatureneverexceeds 0°C[32°F].Multiviscosityoilsrated 0W-30donotofferthesamelevelof protectionagainstfueldilutionasdo highermultigradeoils.Highercylinder wearcanbeexperiencedwhenusing 0W-30oilsinhigh-loadsituations.
Astheseoilshavedirectionallythinner oillmsthan15W-40oils,top-quality Fleetguard®ltersmustbeused above20°C[70°F].Someoilsuppliers mightclaimbetterfueleconomyfor theseoils.PACCARcanneither approvenordisapproveanyproduct notmanufacturedbyPACCAR.These claimsarebetweenthecustomerand oilsupplier.Obtainacommitmentfrom theoilsupplierthattheoilwillgive
satisfactoryperformanceinP ACCAR enginesordonotusetheoil.
5-29
MaintenanceSpecications
NewEngineBreak-InOils
PACCARdoesnotapprovetheuseof special“break-in”enginelubricating oilsforneworrebuiltPACCAR engines.Itisrecommendedtouse thesamelubricatingoilforengine break-inthatwillbeusedduringnormal operation.
CAUTION
Asulfatedashlimitof1.85percent hasbeenplacedonallenginelubri­catingoilsrecommendedforusein PACCARengines.Higherashoils cancausevalveand/orpistondam­ageandleadtoexcessiveoilcon-
sumption.Failuretocomplymayre­sultinequipmentdamage.
CAUTION
Theuseofasynthetic-baseoildoes notjustifyextendedoilchangeinter­vals.Extendedoilchangeintervals candecreaseenginelifeduetofac­torssuchascorrosion,deposits,and wear.Failuretocomplymayresultin equipmentdamage.
Additionalinformationregarding lubricatingoilavailabilitythroughout theworldisavailableintheEMA LubricatingOilsDataBookfor Heavy-DutyAutomotiveandIndustrial Engines.Thedatabookcanbe orderedfrom:EngineManufacturers Association,TwoNorthLaSalleStreet, Chicago,IL60602;(312)827-8733, (www.enginemanufacturers.org).
AftermarketOilAdditiveUsage
PACCARdoesnotrecommendtheuse ofaftermarketoiladditives.T oday's high-qualityenginelubricatingoils areverysophisticated.Mostoils alreadycontainpreciseamountsof additivesblendedintothelubricating oiltomeetstringentperformance requirements.Thesefurnishedoils meetperformancecharacteristics thatconformtothelubricantindustry standards.Aftermarketlubricatingoil additivesarenotnecessarytoenhance engineoilperformanceandinsome casescanreducethefurnishedoil's capabilitytoprotecttheengine.
5-30
MaintenanceSpecications
CoolantRecommendations andSpecications
Thecoolingsysteminyourvehicle wasfactorylledwithExtendedLife Coolant(ELC)thatmeetsorexceeds allASTMD6210requirements. PACCARrecommendsonlyusinga 50/50mixtureofdistilledwaterand ELCwhencoolingsystemservice isrequired.A50/50mixtureofELC anddistilledwaterwillprovidefreeze protectiondownto-34°F(-36.7°C), whichisadequateformostlocations inNorthAmerica.Forextremelycold operatingconditions,a60/40mixture (coolant/waterratio)canbeusedto providefreezeprotectiondownto
-62°F(-52.2°C).
Yourenginemaybeequippedwith anoptionalCoolantFilterdesignedto captureandremoveharmfuldeposits fromthecoolingsystemtohelpprolong systemlife.
CheckingCoolantCondition
ToensuretheExtendedLifeCoolant (ELC)inyourvehiclealwaysprovides maximumfreezeprotection,perform thefollowingtests:
1.Checkthecoolantcoloratevery maintenanceinterval.Itshouldbe abrightredwithnosignsofdebris oranyoil.
2.Testthefreezepointatleasttwo timesayear.Arefractometeror teststripscanbeusedtomeasure theprotectionlevel.
3.Keepthecoolingsystematfull levelsbytopping-upusingELC pre-dilutedto50/50blend.
5-31
MaintenanceSpecications
RecommendedExtendedLife CoolantSuppliers
BrandName
TRP® AuthorizedPACCAREngineDealer
Supplier
5-32
MaintenanceSpecications
CoolingSystemSealingAdditives
CAUTION
Theuseofsealingadditivesinthe coolingsystemcancausedamage totheengine.Sealingadditivescan plugvariousareasoftheradiator, EGRsystemandoilcooler.The pluggingofthecoolingsystemcan hamperheattransfer,causinginter­nalenginedamage.Donotuse sealingadditivesinthecoolingsys­tem.Theuseofsealingadditives can:
Buildupincoolantlow-owareas.
Plugtheradiatorandoilcooler.
Damagethewaterpumpseal.
Failuretocomplymayresultin equipmentorpropertydamage.
CoolingSystemSolubleOils
CAUTION
Theuseofsolubleoilsinthecooling systemcancausedamagetotheen­gine.Solubleoilsinthecoolingsys­temcan:
Damageheattransfersurfaces.
Damagesealsandhoses.
Failuretocomplymayresultin equipmentorpropertydamage.
5-33
ENGINEIDENTIFICATION
EngineDataplate................6-3
FuelInjectionPumpDataplate..........6-4
EngineControlModuleDataplate.........6-4
PACCAREngineNomenclature..........6-5
AirCompressor.................6-5
VariableGeometryTurbocharger.........6-6
PACCAREngineT echnology...........6-6
Warranty
PACCARPX-9EngineUnitedStatesandCanada
Coverage..................6-8
UnitedStatesandCanadaFireApparatusTruck
ApplicationsCoverage............6-12
EmissionWarranty..............6-16
CaliforniaEmissionControlSystemWarranty,
On-Highway................6-18
INFORMATION
6-1

ENGINE IDENTIFICATION

EngineDataplate
Theenginedataplateprovides importantfactsabouttheengine. Theengineserialnumber(ESN) andcontrolpartslist(CPL)provide informationforserviceandordering parts.Theenginedataplatemust notbechangedunlessapprovedby PACCARInc.
Thedataplateislocatedonthetop sideofthegearhousing.
Havethefollowingenginedata availablewhencommunicatingwitha PACCARAuthorizedRepairLocation:
1.EngineSerialNumber(ESN)
2.Enginemodelinformation
3.ControlPartsList(CPL)
4.ValveLash
5.Horsepowerandrpmrating
ENGINEIDENTIFICATION
6-3
ENGINEIDENTIFICATION
1.Dataplate
2.ESN
Iftheenginedataplate(1)isnot readable,theESN(2)canbe foundontheengineblockontop ofthelubricatingoilcoolerhousing. Additionalengineinformationison theelectroniccontrolmodule(ECM) dataplate.
FuelInjectionPump Dataplate
Thefuelinjectionpumpdataplateis locatedonthefuelpump.
Thedataplatecontainsthefollowing informationtoassistinservicingor replacement:
1.Partnumber
2.Pumpserialnumber
3.Factorycode
EngineControlModule Dataplate
NOTE
NotallengineshaveECMdata­plates.
Enginescoveredbythismanual areequippedwithaCM2350ECM. ACM2350ECMhastwo96-pin connectors.Oneofthe96-pin connectorsisforengineinputsand outputsonly.Thesecond96-pin connectorand14-pinconnectorarefor
6-4
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