PACCAR PX-8 Operator's Manual

Operator’s Manual
Y53-1030A 12/09
©2010 PACCAR INC - ALL RIGHTS RESERVED
This manual illustrates and describes the operation of features or equipment which may be either standard or optional onthis vehicle. This manual may also include a description of features and equipment which are no longer available or were not ordered on this vehicle. Please disregard any illustrations or descriptions relating to features or equipment which are not on this vehicle.
PACCAR reserves the right to discontinue, change specifications, or change the design of its vehicles at any time without notice and without incurring any obligation.
The information contained in this manual is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

Foreword

FOREWORD
This manual contains information for the correct operation and maintenance of your PACCAR engine.
Read and follow all safety instructions. Refer to the WARNING in the “General Safety Instructions
Keep this manual with the vehicle. If the vehicle is traded or sold, give the manual to the new owner.
The information, specifications, and recommended maintenance guidelines in this manual are based on information in effect at the time of printing. PACCAR Inc reserves the right to make changes at any time without obligation. If you find differences between your engine and the information in this manual, contact your local PACCAR Authorized Repair Location or write to PACCAR Inc c/o Medium Duty Engines, PO Box 1518, Bellevue, WA 98009.
The latest technology and the highest quality components were used to produce this engine. When replacement parts are needed, we recommend using only genuine parts from PACCAR.
NOTE: Warranty information including the EPA and California Emission Warranty is located in the section entitled “WARRANTY engine.
,” beginning on page 73. Make sure you are familiar with the warranty or warranties applicable to your
” on page 5.
PACCAR Y53-1030A 12/09
Foreword
PACCAR PX-8 Contents
Foreword
Introduction
Safety Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . 5
Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . 8
Engine Identification
Engine Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PACCAR Engine Nomenclature . . . . . . . . . . . . . . . . . . 12
Operating Instructions
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Normal Starting Procedure . . . . . . . . . . . . . . . . . . . . . . 15
Cold Weather Starting . . . . . . . . . . . . . . . . . . . . . . . . . 19
Starting Procedure After Extended Shutdown or
Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Coolant Recommentations and Specifications . . . . . . . 24
Lubricating Recommentations and Specifications . . . . 25
Diesel Fuel Recommendations . . . . . . . . . . . . . . . . . . . 25
Engine Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . 25
Engine Operating Range . . . . . . . . . . . . . . . . . . . . . . . 27
Engine Braking System . . . . . . . . . . . . . . . . . . . . . . . . 28
Tips for Operation on Level and Dry Pavement . . . . . 36
Tips for Operation on Grades with Dry Pavement . . . . 37
Tips for Operation on Slick Roads . . . . . . . . . . . . . . . . 40
Engine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electromagnetic Interference (EMI) . . . . . . . . . . . . . . . 42
Maintenance Guidelines
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance Record Form . . . . . . . . . . . . . . . . . . . . . 51
Service Literature
Additional Service Literature . . . . . . . . . . . . . . . . . . . . 53
Maintenance Specifications
General Engine Specifications . . . . . . . . . . . . . . . . . . 55
Lubricating Oil System . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Filter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Diesel Exhaust Fluid Recommendations and
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fuel Recommendations and Specifications . . . . . . . . 59
Lubricating Oil Recommendations and Specifications 62
Operator’s Manual 1
Contents PACCAR PX-8
Coolant Recommendations and Specifications . . . . . . 66
WARRANTY
PACCAR PX-8 Engine United States and
Canada Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . 73
United States and Canada Fire Apparatus Truck
Applications Coverage . . . . . . . . . . . . . . . . . . . . . . 76
Emission Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
California Emission Control System Warranty,
On-Highway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
California Emissions Components Statement for the PX-8
Engine (2010) Emission Engine Coverage . . . . . . . 82
2 Operator’s Manual

INTRODUCTION

Safety Signals

A number of alerting messages are in this manual. Please read and follow them. They are there for your protection and information. These messages can help you avoid injury to yourself, your passengers, and help prevent costly damage to the vehicle.
Key symbols and “signal words” are used to indicate what kind of message is going to follow. Pay special attention to instructions prefaced by symbols and signal words “WARNING”, “CAUTION”, or “NOTE”. Please do not ignore any of these alerts.

WARNING

When you see this symbol & word, the message that follows is especially vital. This signals something that can cause injury or even death. This message will tell you what the hazard is, what can happen if you don’t heed the warning, and how to avoid it.
Example:
WARNING! Do not carry additional fuel contain­ers in your vehicle. Fuel containers, either full or empty, may leak, explode, and cause or feed a fire. Do not carry extra fuel containers, even empty ones are dangerous.

CAUTION

This symbol and word signals something that could damage your vehicle.
Example:
CAUTION: Continuing to operate your vehicle with insufficient oil pressure will cause serious engine damage.
PACCAR Y53-1030A 12/09 – 3 –
Introduction

NOTE

This symbol and word gives you information we
feel you would like to have. It could have to do with care of your vehicle or with driving more efficiently
NOTE: Pumping the accelerator will not assist in starting the engine.
Please take the time to read these messages when
WARNING!
S
omething that could cause an injury or even death.
CAUTION:
Something that could cause damage to your vehicle.
NOTE:
Useful information.
.
Example:
you see them, and remember:

Illustrations

General Information

Some of the illustrations throughout this manual are generic and will not look exactly like the engine or parts used in your application. The illustrations can contain symbols to indicate an action required and an acceptable or not acceptable con­dition.
The illustrations are intended to show repair or replacement procedures. The procedure will be the same for all applica­tions, although the illustration can differ.
– 4 –
Y53-1030A 12/09 PACCAR
Introduction

General Safety Instructions

Important Safety Notice

WARNING! Improper practices, carelessness, or ignoring the warnings can cause burns, cuts, mutilation, asphyxiation or other personal injury or death.
Read and understand all of the safety precautions and warn­ings before performing any repair. This list contains the gen­eral safety precautions that must be followed to provide personal safety. Special safety precautions are included in the procedures when they apply.
• Work in an area surrounding the product that is dry, well lit, ventilated, free from clutter, loose tools, parts, ignition sources and hazardous substances. Be aware of haz­ardous conditions that can exist.
• Always wear protective glasses and protective shoes when working.
• Rotating parts can cause cuts, mutilation or strangula­tion.
• Do not wear loose-fitting or torn clothing. Remove all jewelry when working.
• Disconnect the battery (negative [-] cable first) and dis­charge any capacitors before beginning any repair work.
• Disconnect the air starting motor if equipped to prevent accidental engine starting. Put a "Do Not Operate" tag in the operator's compartment or on the controls.
• Use ONLY the proper engine barring techniques for manually rotating the engine. Do not attempt to rotate the crankshaft by pulling or prying on the fan. This prac­tice can cause serious personal injury, property damage, or damage to the fan blade(s) causing premature fan fail­ure.
• If an engine has been operating and the coolant is hot, allow the engine to cool before slowly loosening the filler cap to relieve the pressure from the cooling system.
• Always use blocks or proper stands to support the prod­uct before performing any service work. Do not work on anything that is supported ONLY by lifting jacks or a hoist.
• Relieve all pressure in the air, oil, fuel, and cooling sys­tems before any lines, fittings, or related items are removed or disconnected. Be alert for possible pressure when disconnecting any device from a system that uti­lizes pressure. Do not check for pressure leaks with your hand. High pressure oil or fuel can cause personal injury.
PACCAR Y53-1030A 12/09 – 5 –
Introduction
• To reduce the possibility of suffocation and frostbite, wear protective clothing and ONLY disconnect liquid refrigerant (Freon) lines in a well ventilated area. To pro­tect the environment, liquid refrigerant systems must be properly emptied and filled using equipment that pre­vents the release of refrigerant gas (fluorocarbons) into the atmosphere. Federal law requires capturing and recycling refrigerant.
• To reduce the possibility of personal injury, use a hoist or get assistance when lifting components that weigh 23 kg [50 lb] or more. Make sure all lifting devices such as chains, hooks, or slings are in good condition and are of the correct capacity. Make sure hooks are positioned correctly. Always use a spreader bar when necessary. The lifting hooks must not be side-loaded.
• Corrosion inhibitor, a component of SCA and lubricating oil, contains alkali. Do not get the substance in eyes. Avoid prolonged or repeated contact with skin. Do not swallow internally. In case of contact, immediately wash skin with soap and water. In case of contact, immediately flood eyes with large amounts of water for a minimum of 15 minutes. IMMEDIATELY CALL A PHYSICIAN. KEEP OUT OF REACH OF CHILDREN.
• Naptha and Methyl Ethyl Ketone (MEK) are flammable materials and must be used with caution. Follow the manufacturer's instructions to provide complete safety when using these materials. KEEP OUT OF REACH OF CHILDREN.
• To reduce the possibility of burns, be alert for hot parts on products that have just been turned off, exhaust gas flow, and hot fluids in lines, tubes, and compartments.
• Always use tools that are in good condition. Make sure you understand how to use the tools before performing any service work. Use ONLY genuine replacement parts from PACCAR.
• Always use the same fastener part number (or equiva­lent) when replacing fasteners. Do not use a fastener of lesser quality if replacements are necessary.
• Do not perform any repair when fatigued or after con­suming alcohol or drugs that can impair your functioning.
• Some state and federal agencies in the United States of America have determined that used engine oil can be carcinogenic and can cause reproductive toxicity. Avoid inhalation of vapors, ingestion, and prolonged contact with used engine oil.
– 6 –
Y53-1030A 12/09 PACCAR
Introduction
• Liquefied petroleum gas is heavier than air and can accumulate near the floor, in sumps, and low-lying areas.
• Natural gas is lighter than air and can accumulate under hood and awnings.
• To reduce the possibility of suffocation and frostbite, wear protective clothing and ONLY disconnect natural gas and liquefied petroleum gas lines in a well ventilated area.
• Close the manual fuel valves prior to performing mainte­nance and repairs, and when storing the vehicle inside.
• Coolant is toxic. If not reused, dispose of in accordance with local environmental regulations.
• The Diesel Exhaust Fluid contains urea. Do not get the substance in your eyes. In case of contact, immediately flood eyes with large amounts of water for a minimum of 15 minutes. Avoid prolonged contact with skin. In case of contact, immediately wash skin with soap and water. Do not swallow internally. In the event the Diesel Exhaust Fluid is ingested, contact a physician immediately.
• The catalyst substrate contains Vanadium Pentoxide. Vanadium Pentoxide has been determined by the State of California to cause cancer. Always wear protective gloves and eye protection when handling the catalyst
assembly. Do not get the catalyst material in your eyes. In Case of contact, immediately flood eyes with large amounts of water for a minimum of 15 minutes. Avoid prolonged contact with skin. In case of contact, immedi­ately wash skin with soap and water.
• The Catalyst substrate contains Vanadium Pentoxide. Vanadium Pentoxide has been determined by the State of California to cause cancer. In the event the catalyst is being replaced, dispose of in accordance with local reg­ulations.
• California Proposition 65 Warning - Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
CAUTION: Corrosive chemicals can damage the engine. Do not expose the engine to corrosive chemicals.
PACCAR Y53-1030A 12/09 – 7 –
Introduction

Acronyms and Abbreviations

General Information

The following list contains some of the acronyms and abbre­viations used in this manual.
API American Petroleum Institute
ASTM American Society of Testing and Materials
ATS After-Treatment System
BTU British Thermal Unit
°C Celsius
CARB California Air Resources Board
C.I.D. Cubic Inch Displacement
CPL Control Parts List
cSt Centistokes
DEF Diesel Exhaust Fluid
DPF Diesel Particulate Filter
ECM Electronic Control Module
EGR Exhaust Gas Recirculation
ELC Extended Life Coolant
EMI Electromagnetic Interference
EPA Environmental Protection Agency
ESN Engine Serial Number
°F Fahrenheit
FMI Failure Mode Indentifier
GVW Gross Vehicle Weight
HEST High Exhaust System Temperature
LPG Liquified Petroleum Gas
Hg Mercury
hp Horsepower
H
O Water
2
ICM Ignition Control Module
km/l Kilometers per Liter
kPa Kilopascal
LTA Low Temperature Aftercooling
MPa Megapascal
mph Miles Per Hour
mpq Miles Per Quart
– 8 –
Y53-1030A 12/09 PACCAR
Introduction
N•m Newton-meter
NG Natural Gas
OEM Original Equipment Manufacturer
PID Parameter Identification Descriptions
ppm Parts Per Million
psi Pounds Per Square Inch
PTO Power Takeoff
RGT Rear Gear Train
rpm Revolutions Per Minute
SAE Society of Automotive Engineers
SCA Supplemental Coolant Additive
SCR Selective Catalytic Reduction
STC Step Timing Control
SID Subsystem Identification Descriptions
VGT Variable Geometry Turbocharger
VS Variable Speed
VSS Vehicle Speed Sensor
PACCAR Y53-1030A 12/09 – 9 –
Introduction
– 10 –
Y53-1030A 12/09 PACCAR

ENGINE IDENTIFICATION

Engine Dataplate

The engine dataplate provides important facts about the engine. The engine serial number (ESN) and control parts list (CPL) provide information for service and ordering parts. The engine dataplate must not be changed unless approved by PACCAR Inc.
The dataplate is located on the top side of the gear housing.
Have the following engine data available when communicat­ing with a PACCAR Authorized Repair Location:
• Engine serial number (ESN).
• Control parts list (CPL).
• Model.
• Horsepower and rpm rating.
PACCAR Y53-1030A 12/09 – 11 –
Engine Identification
If the engine dataplate (1) is not readable, the ESN (2) can be found on the engine block on top of the lubricating oil cooler housing. Additional engine information is on the electronic control module (ECM) dataplate.
– 12 –
Y53-1030A 12/09 PACCAR

PACCAR Engine Nomenclature

The PACCAR engine nomenclature provides the engine model and horsepower rating.

OPERATING INSTRUCTIONS

General Information

Correct care of your engine will result in longer life, better performance, and more economical operation.
Follow the daily maintenance checks listed in “Maintenance
Schedule” on page 45.
The new PACCAR engine associated with this manual does not require a ”break-in” procedure. This section of the manual provides all of the necessary information required for proper engine operation.
Check the oil pressure indicators, temperature indicators, warning lights, and other gauges daily to make sure they are operational.
PACCAR Y53-1030A 12/09 – 13 –
Operating Instructions
WARNING! Combustible vapors near the air intake system could be ingested into the engine, causing the engine to suddenly accelerate and overspeed or explode. This condition could result in an unexpected increase in engine rpm and/or fire, resulting in personal injury or prop­erty damage. Do not operate your vehicle in area where combustible chemicals or vapors may be present.
IT IS THE RESPONSIBILITY OF THE OWNER AND OPERATOR TO OPERATE THE VEHICLE IN A SAFE ENVIRONMENT.
NOTE: Numerous safety devices (ie engine shutoff devices) are available to minimize the risk of engine overspeeding caused by combustible vapors being ingested into the air intake system.
– 14 –
Y53-1030A 12/09 PACCAR
Operating Instructions
PACCAR recommends the installation of an air intake shutoff device or a similar safety device to minimize the risk of overspeeding, as can occur when the vehicle, is being operated in a combustible environment, such as from a fuel spill or gas leak.

Normal Starting Procedure

Starting

Ensure the parking brake is set and the transmission is in neutral.
With the accelerator pedal in the idle position, turn the key switch to the ON position.
PACCAR Y53-1030A 12/09 – 15 –
With the key in the ON position, the engine indicator lamps will come on momentarily and then go out. The engine indicator lamps include:
1. Check engine lamp; amber in color.
2. STOP engine lamp; red in color.
3. Diesel Particulate Filter (DPF) status indicator; amber in color.
4. High Exhaust System Temperature (HEST); amber in color.
Operating Instructions
The DEF Warning screen is displayed when the DEF Fluid level has reached a critically low level. It may be suppressed by pushing enter on the MCS (Menu Control Switch). This warning may be accompanied by the DEF Level in the low range, DEF Lamp on solid or flashing, the Check Engine lamp, the Stop Engine lamp, the MIL lamp, and/or engine de­rate.
If any of the lamps remain on or begin to flash, refer to “Engine Indicator Lamps
” on page 25.
– 16 –
Under cold conditions, the Wait-to-Start lamp will illuminate at key on, and will stay on for a period of up to 30 seconds.
Y53-1030A 12/09 PACCAR
Operating Instructions
NOTE: The length of time the Wait-to-Start lamp remains illuminated depends on the ambient tem­perature. The lower the ambient temperature, the longer the lamp will be illuminated.
Once the Wait-to-Start lamp turns off, turn the key to the starting position to start the engine.
CAUTION: Engaging the starter motor for more than 30 seconds may cause it to overheat and can damage the starter motor. Never engage the starter motor for more than 30 seconds and wait 2 minutes between each attempt to start the engine to allow the starter motor to cool. This caution does not apply to air starters.
CAUTION: The engine must have adequate oil pressure within 15 seconds after starting the engine. If the oil pressure gauge does not regis­ter the minimum pressure, or drops below the minimum pressure, a red warning light in the gauge will come on, a warning buzzer will sound, and the Stop Engine Lamp will come on. This should be considered an emergency. Oper­ating the engine in this condition may cause severe engine damage. You should stop the vehicle as safely as possible. The vehicle must be serviced and the problem corrected before driving again.
PACCAR Y53-1030A 12/09 – 17 –
Operating Instructions
Idle the engine 3 to 5 minutes before operating with a load. After starting a cold engine, increase the engine speed (rpm)
slowly to provide adequate lubrication to the bearings and to allow the oil pressure to stabilize.
Some engines are equipped with a Fast Idle Warm Up feature. When enabled, this feature elevates the idle speed of the engine in cold ambient conditions, in order to shorten the time necessary to warm up the engine. When the idle speed is elevated, the engine noise may change, this is normal. To bring the engine back to low idle speed:
• For vehicles equipped with a manual transmission and clutch switch: Depress the clutch pedal.
• For vehicles equipped with a brake switch: Depress the service brake pedal.
• Depress the accelerator pedal.
– 18 –
Y53-1030A 12/09 PACCAR
Operating Instructions
For more information on the Fast Idle Warm Up feature, contact a PACCAR authorized repair location.
CAUTION: Do not operate the engine at low idle for long periods with engine coolant tempera­ture below the minimum specification in “Cool-
ing System” on page 57. This can result in the
following:
• Fuel dilution of the lubricating oil.
• Carbon build up in the cylinder.
• Cylinder head valve sticking.
• Reduced performance.
If an engine must idle for an extended period of time, it should be done at fast idle (1,000 rpm or greater) until the coolant temperature meets the specification.

Cold Weather Starting

General Information

Follow the Normal Starting Procedure in this section. If equipped with an intake air heater, the Wait-To-Start lamp will stay on longer.
Refer to the vehicle operator's manual instructions for any additional cold weather starting procedures.
PACCAR Y53-1030A 12/09 – 19 –
Operating Instructions

Using Starting Aids

This engine is equipped with an intake grid heater to help start the engine in cold weather conditions. Contact your authorized PACCAR repair location for other cold weather starting aid options.
WARNING! Using starting fluid to help start the engine could cause a fire or explosion, resulting in personal injury, property damage and severe engine damage. Do not use starting fluid to start this engine.

Starting Procedure After Extended Shutdown or Oil Change

General Information

Follow the Normal Starting Procedure in this section. The engine will run at idle only until the minimum oil pressure is detected by the ECM. It can take more cranking time to start the engine after an extended shut down or oil change.

Operating the Engine

Normal

Monitor the oil pressure and coolant temperature gauges frequently. Refer to “Lubricating Oil SystemCooling System pressures and temperatures. Shut off the engine if any pressure or temperature does not meet the specifications.
Continuous operation with engine coolant temperature above or below the engine coolant temperature specifications listed in “Cooling System
” on page 57 for recommended operating
” on page 57 can damage the engine.
” on page 56 and
– 20 –
Y53-1030A 12/09 PACCAR
Operating Instructions

Engine Overheating

CAUTION: The cooling system may overheat if the engine coolant is the minimum level. A sud­den loss of coolant, caused by a split hose or broken hose clamp could also lead to an over­heat condition. Always inspect to ensure hoses and clamps are not cracked, worn or loose.
NOTE: The system may also temporarily overheat during severe operations conditions such as:
• Climbing a hill on a hot day.
• Stopping after high–speed driving.
If an overheating condition starts to occur, reduce the power output of the engine by releasing the accelerator pedal or shifting the transmission to a lower gear, or both, until the temperature returns to the normal operating range. If the engine temperature does not return to normal, shut off the engine, and refer to Troubleshooting Symptoms, or contact a PACCAR Authorized Repair Location.
PACCAR Y53-1030A 12/09 – 21 –
Operating Instructions
NOTE: If the “Engine Coolant Temperature” warning light comes on and the audible alarm sounds show­ing an overheat condition, or if you have any other reason to suspect the engine may be overheating, DON'T TURN OFF THE ENGINE unless a low water warning device indicates a loss of coolant. Follow these steps:
• Reduce engine speed or stop. When stopped, place the transmission in Neutral and set the park­ing brake. See the Truck Operator’s Manual for instructions on transmission shifting and parking brake information.
• Check to ensure that the oil pressure gauge reads normal.
• Increase the engine speed to about one–half of full operating speed, or 1,100 to 1,200 rpm, maxi­mum.
• Return the engine speed to normal idle after two or three minutes.
• Monitor the engine temperature. After the temper­ature returns to normal, allow the engine to idle 3 to 5 minutes before shutting it off. This allows the engine to cool gradually and uniformly.
• If the overheating came from severe operating conditions, the temperature should have cooled by this time.
• Check the sight gauge (glass level indicator) on the side of the coolant expansion tank.
CAUTION: Never leave the engine idling when the vehicle is unattended. If the engine should overheat, immediate action is required to correct the condition. Failure to take immediate action may result in serious engine damage. If you must leave your vehicle unattended, shut down the engine.
– 22 –
Y53-1030A 12/09 PACCAR
Operating Instructions
WARNING! Removing the radiator fill cap while the engine is hot can be dangerous. Never remove the caps of the expansion tank while the engine is still hot; you could be badly burned.
• Scalding steam and fluid under pressure may escape and cause serious personal injuries.
• Wait until the coolant temperature is below 122°F (50°C).
• Protect your face, hands, and arms by covering the cap with a large, thick rag to protect against escaping fluid and steam.
• Carefully and slowly turn cap one turn to allow excess pressure to escape, then push down and turn for final removal. See the Truck Oper­ator’s Manual for instructions on checking and filling the coolant expansion tank.
Take the time to learn what normal operating conditions are for your engine so that when an abnormal condition arises, you will be able to recognize it as such and take the appropriate action.
Most failures give an early warning. Look and listen for changes in performance, sound, or engine appearance that can indicate service or engine repair is needed. Some changes to look for are:
• Engine misfires.
• Vibration.
• Unusual engine noises.
• Sudden changes in engine operating temperatures or pressures.
• Excessive smoke.
– 23 –
Y53-1030A 12/09 PACCAR
Loading...
+ 65 hidden pages