P1PE P72800A, P73200A, PGP200PWA, P73200T, PGX200PWT User Manual

PETROL PRESSURE WASHER
Models P72800A, P73200A, P73200T, PGP200PWA & PGX200PWT
User Manual
Page 2
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CONTENTS
4 - 6
7 - 12
13 - 14
15
16 - 18
19 - 24
25
26
27
28
29
29
29
1. SAFETY
2. QUICK START
3. STARTING PROCEDURE
4. STOPPING - SHUTDOWN PROCEDURE
5. USING THE MACHINE
6. MAINTENANCE
7. TROUBLESHOOTING
8. SPECIFICATION
9. PART LOCATIONS
10. DECLARATIONS OF CONFORMITY
11. RECYCLING & PRODUCT DISPOSAL
12. CONTACT DETAILS
13. MANUAL UPDATES
14. WARRANTY 29
1. SAFETY
1.1. General safety notes.
1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
1.1.2. Please note the following safety points.
1.1.2.1. The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine.
1.1.2.1.1. All due care and diligence should be taken by the operator for the safety of, and with regard to those around whilst using the machine.
1.1.2.1.2. Some or all of the following ­warning signs, symbols and/or PPE pictograms may appear throughout this manual. You MUST adhere to their warning/s. Failure to do so may result in personal injury to yourself or those around you.
Ind
icates a hazard, which, if not avoided, could
result in serious injury or death.
Indicates a hazard, which, if not avoided, could result in serious injury.
Ind
icates a hazard which, if not avoided, might
result in minor or moderate injury.
Ind
icates a situation that could easily result in
equipment damage.
READ a
nd keep the manual safe and pass it on if the machine is loaned or sold to another user. You MUST fully read instructions to make sure you use and operate machine safely. Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when Machine is in use or being repaired.
1.2. Carbon monoxide (where applicable).
1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage.
1.2.2. The symptoms of carbon monoxide poisoning can include but are not limited to the following; Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.2.2.1. Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections and simply tiredness. It is quite common for people to mistake this very dangerous poisoning for something else.
1.2.2.2. To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel- powered equipment inside any of the following; Home, garage, tent, camper van, mobile home, caravan or boat. This list is not exhaustive and if you are in any doubt contact your dealer.
1.2.3. If you think you have or someone around you has been affected by carbon monoxide poisoning;
1.2.3.1. Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon monoxide present – instead call the emergency services.
1.2.3.2. Contact a doctor immediately or go to hospital - let them know that you suspect carbon monoxide poisoning.
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1.2.4 DO NOT use in an enclosed area or a moving vehicle.
1.3. General fuel safety.
ALL FUELS ARE FLAMMABLE
1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding.
1.3.2. D
O NOT carry out hot work on tanks that have contained fuel it is extremely dangerous.
1.3.3. ALWAYS keep work area clean and tidy.
1.3.4. ALWAYS clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin.
1.3.5. ALWAYS dispose of waste fuels correctly.
1.4. Fueling/De-fueling.
ALL F
UELS ARE FLAMMABLE
1.4.1. ALWAYS fuel and defuel in a well­ventilated area outside of buildings.
1.4.2. ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves and overalls.
1.4.3. W
hen fueling/de-fueling ALWAYS
avoid inhaling fumes
1.4.4. When de-fueling ALWAYS use a propriety fuel retriever.
1.4.5. ALWAYS carry fuel in the correct and clearly marked container.
1.5. El
ectrical safety.
1.5.1. E
lectricity can kill - NEVER use pressure washer jet to come into contact with LIVE or ENERGISED equipment. It can also cause severe burns.
1.5.2. NEVER work on or near electricity with wet hands, wet clothing, and wet gloves.
1.6. Vibrations.
1.6.1. Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud's phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death.
1.6.2. Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases that affect blood vessels and blood circulation as well as large and long­lasting impact of shocks are considered factors in the formation of white finger. Note the following to reduce the risk the white finger and carpal tunnel syndrome:
1.6.2.1. Wear gloves and keep your hands warm
1.6.2.2. Take regular breaks
1.6.3. All of the above precautions may help reduce the risk of white finger disease but not rule out carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur.
1.8. Noise.
1.8.1. The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced.
1.8.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and for certain periods. Limit the working time to a minimum. For your personal protection and protection of people working nearby it is also advisable for them to wear hearing protection.
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First edition - April 2017
1.8.3. See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of conformity.
1.9. Ma
chine specific safety.
1.9.1. N
EVER direct the outlet of the pressure washer jet towards anyone, which includes adults, children, all pets and livestock or other objects that can be damaged.
1.9.2. You MUST know how to STOP the machine quickly. You MUST also know how to safely bleed the built up pressure.
1.9.3. To reduce the risk of injury, close supervision is necessary when a product is used near children.
1.9.4. You MUST be thoroughly familiar with the controls.
1.9.5. Stay alert – watch what you are doing.
1.9.6. DO NOT operate the product when fatigued or under the influence of alcohol or drugs.
1.9.7. Keep operating area clear of all persons not involved in the pressure washing process.
1.9.8. DO NOT overreach or stand on unstable support. You MUST maintain good footing and balance at all times. Be careful that you do not slip on any water residue. You MUST keep working surface free of excess water
1.9.9. Follow the maintenance instructions specified in the manual.
1.9.10. DO NOT leave the pump running for longer than 1 minute without using the pump will overheat. Damaged caused in this way will invalidate any warranty.
1.9.11. DO NOT let the unit freeze. You MUST always empty the machine of all water after use and before storage – this is especially important in very cold weather or at times when the weather gets down to freezing temperatures.
1.9.12. Only operate the machine outdoors.
1.9.13. NEVER use the pressure washer to spray dangerous liquids such as petrol, acids etc.
1.9.14. The exhaust will be HOT during and shortly after use – You MUST keep all body
parts and flammable materials clear of the exhaust at all times.
1.9.15. NEVER under any circumstance attempt to repair the high pressure hose. You MUST instead replace any damaged hose or other high pressure components.
1.9.16. Under NO circumstances should you modify or alter the Pressure Washer in any way. Modifications can create serious safety hazards and will also void the warranty.
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First edition - April 2017
2. QUICK START
2.1. This guide is meant to serve as a quick reference for operating your Pressure washer it is for convenience and the user should read the safety section first.
FOR OUTDOOR USE ONLY.
This Pressure washer produces carbon monoxide - a poisonous, colourless & odourless gas that can cause death or serious injury. Petrol is highly flammable, always handle with extreme care and in a well ventilated area.
Always remove HT lead from spark plug when checking machine or changing parts.
2.2. This product comes partially assembled and carefully packaged and should include, 2 x rubber feet, 2 x Fixed wheels, 2 x Axles, 2 x Large flange nuts, 1 x Spanner set, 1 x Bracket, 4 x Flange bolts, 4 x Small flange nuts, 1 x Spray gun, 1 x Lance c/w 5 nozzles, 4 x Large washers, 1 x High pressure hose, User manual, Warranty registration form.
2.3. At this
point, check that you have all of the included items listed above. If any are missing or
damaged, call 01646 687 880 or email service@genpower.co.uk.
2.4. Shipping plug.
Important, do not run the pump with the red transit plug installed, this will void
your warranty!
Remove the red shipping plug (fitted on pump) and install the vented operating plug.
Using a 11/16 inch/18mm spanner carefully remove the red shipping plug from the pump as shown.
Remove the vented plug from the bag attached to the red shipping plug. Install the vented plug as
shown. Install by hand and secure finger tight.
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First edition - April 2017
2.5. Rubber feet assembly.
Using the bolts supplied attach the brackets with the rubber feet on to the frame. Insert the bolts from the outside of the unit towards the inside and secure the bolts with the cap nuts provided using 10mm
wrenches. Do not over-tighten. A second person should steady the frame for this step. Repeat the
process for both feet.
2.6. Axle and wheel assembly.
Place large diameter washer on to the axle shaft and insert the axle into the wheel/tyre assembly as
shown, you may have to use a rubber mallet to tap the axle through the wheel opening.
Slide the axle wheel assembly onto the frame assembly and place a washer onto the axle and
secure with a supplied nut. Tighten using suitable spanner and socket. Tighten securely but DO NOT
overtighten. A second person should steady the frame for this step.
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First edition - April 2017
2.7. Handle assembly.
The handle assembly is folded down for transportation, pull handle upwards and lock into position using
the knob on the right hand side of the machine as viewed from the rear of machine. To undo knob pull
outwards, raise the handle and release knob so that it locates the hole in frame.
2.8. Upper support assembly.
Using the 4 bolts provided, insert the bolts through the front of the frame handle support. Next hold
the Upper support against the back of the frame handle support and secure the bolts using a large
Phillips head screwdriver into the Upper Support. Be careful to make sure the bolt does not cross-
thread into the upper support. Do not over-tighten.
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First edition - April 2017
2.9. Wand/Gun – trigger assembly.
Attach the wand into the handle as shown below. Start off gently so that you do not cross thread the
attachments. Screw into place in a clockwise direction. Tighten using a suitable spanner but DO NOT
over tighten.
Attach the high pressure hose to gun/trigger as shown below. Start off gently so that you do not cross
thread the attachments. Screw into place in a clockwise direction. Tighten by hand, DO NOT over
tighten.
Attach the high pressure hose to the pump as shown below. Start off gently so that you do not cross
thread the attachments. Screw into place in a clockwise direction. Tighten by hand, DO NOT over
tighten.
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First edition - April 2017
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