P1PE P5200MT User Manual

1
FOR YOUR SAFETY You must read and understand this manual before use. Keep this manual for future reference.
2
CONTENTS
PAGE NO.S
1
SAFETY 3 - 7
2
MACHINE SPECIFIC SAFETY
7 - 9
3
PART LOCATIONS
10
4
ASSEMBLY 11 - 15
5
FUEL & OIL 16 - 17
6
STARTING PROCEDURE
17 - 21
7
STOPPING PROCEDURE
21
8
OPERATING INSTRUCTIONS
22 - 26
9
MAINTENANCE
27 - 34
10
STORAGE & TRANSPORTING
34 - 35
11
TROUBLESHOOTING
36
12
DECLARATION OF CONFORMITY
37
13
RECYCLING 38
14
MANUAL UPDATES
39
15
WARRANTY
39
16
CONTACT DETAILS
39
INDEX
3
1. SAFETY
1.1
General Safety Notes.
1.2
The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
1.3
Please note the following safety points.
1.4
The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine.
1.5
All due care and diligence should be taken by the operator for the safety of and with regard to those around whilst using the machine.
1.6
Some or all of the following - warning signs, symbols and/or PPE pictograms may appear throughout this manual. You MUST adhere to their warnings. Failure to do so may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user. You MUST fully understand all instructions to ensure you use and operate the machine safely.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine.
4
1.10
Carbon Monoxide (where applicable).
1.11
Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage.
1.12
The symptoms of carbon monoxide poisoning can include but are not limited to the following; Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13
Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral infections and simply tiredness. It is quite common for people to mistake this very dangerous poisoning for something else.
1.14
To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside any of the following; Home, garage, tent, camper van, mobile home, caravan or boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15
If you think you have or someone around you has been affected by carbon monoxide poisoning;
1.16
Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon monoxide present – instead call the emergency services.
1.17
Contact a Doctor immediately or go to Hospital – let them know that you suspect carbon monoxide poisoning.
1.18
DO NOT use in an enclosed area or moving vehicle.
1.20
General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21
Fire Hazard – keep fuel away from all sources of ignition for example heaters. Lamps, sparks from grinding or welding.
1.22
DO NOT carry out hot work on tanks that have contained fuel.
1.23
ALWAYS keep the work area tidy.
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1.24
ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25
ALWAYS dispose of waste fuels correctly.
1.30
Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31
ALWAYS fuel and defuel in a well ventilated area outside of buildings.
1.32
ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.
1.33
When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34
When de-fueling ALWAYS use a proper fuel retriever.
1.35
ALWAYS carry fuel in the correct and clearly marked container.
1.40
Electrical Safety )where applicable).
1.41
Electricity can kill – NEVER work on LIVE/ENERGISED equipment.
1.42
Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies.
1.43
Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs and connectors for the following;
1.44
Are intact and have no signs of damage, to include but not limited to bare wires, chaffing, cuts and loose wiring.
1.45
If there are any signs of damage, the damage item MUST be taken out of service until the damage has been repaired by an electrically competent person.
1.46
All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47
NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
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1.50
Batteries (where present).
1.51
Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE the electrolyte may be in a liquid or gel form.
1.52
Should you come in to contact with electrolyte you should;
1.53
Remove all clothing contaminated with electrolyte. If you cannot remove then saturate them in water.
1.54
Get medical assistance as soon as possible. You must advise the medical staff of the type of acid.
1.55
Lead/acid battery = dilute sulphuric acid.
1.56
Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57
Use fresh running water to wash off excess electrolyte, continue this until medical assistance arrives. Make sure that you do not was the electrolyte to another part of your body or face.
1.58
If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately washed away with large amounts of water. Make sure that you do not wash the electrolyte to another part of your face or body.
1.59
Gasses from charging batteries are highly flammable and great care should be taken to charge in well ventilated areas.
1.59.1 There is an explosion risk if the battery terminals are short circuited, when connecting/disconnecting ALWAYS exercise great care so that the terminals or battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable insulated tools.
1.60
Vibrations (where applicable).
1.61
Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause never damage and circulatory tissue death.
1.62
Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases that affect blood vessels and blood circulation as well as large and long-lasting impact of shocks are considered factors in the formation of white finger. Note the following to reduce the risk of white finger and carpal tunnel syndrome;
1.63
Wear gloves and keep your hands warm.
1.64
Take regular breaks.
1.65
All of the above precautions may help reduce the risk of white finger disease but not rule out the carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur.
1.70
Noise (where applicable).
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1.71
The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when hearing ear protection because your ability to hear alarm warnings will be reduced.
1.72
Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and for certain periods. Limit the working time to a minimum. For your personal protection and protection of people working nearby it is also advisable for them to wear hearing protection.
1.73
See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of conformity.
2. MACHINE SPECIFIC SAFETY
CAUTION
This machine may ONLY be used for trimming grass, weeds and brushwood. Never use for other purposes as this may result in serious injury. Safety instructions MUST be observed. DO NOT expose yourself or others to the risks.
2.0
Always wear safety goggles for eye protection.
2.1
Long hair must be tied back.
2.2
Do not wear loose clothing or jewellery that could get caught in moving parts.
2.3
Safe, strong non-slip safety shoes must be worn.
2.4
It is recommended that legs and feet are fully protected.
2.5
Check the entire machine for loose or missing parts, repair or replace as necessary.
2.6
Check all nuts, bolts and screws to ensure they are tight.
2.7
ONLY use parts and accessories recommended by the manufacturer.
2.8
Keep the handles free of oil, grease and fuel.
2.9
Always use the shoulder strap.
2.10
DO NOT smoke when mixing fuel or when filling the tank.
2.11
DO NOT mix fuel in an enclosed area or near ignition sources. ALWAYS handle fuel with care in a well ventilated area.
2.12
Never remove the fuel filler cap while the engine is running.
2.13
DO NOT operate the machine in enclosed spaces or buildings. Exhaust gasses contain Carbon Monoxide which can kill.
2.14
Do not run whilst using the machine.
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2.15
NEVER make adjustments or repairs with the machine running.
2.16
DO NOT use the machine if it is damaged.
2.17
NEVER remove any of the safety devices on this machine.
2.18
Check the area before use to ensure it is clear of any obstructions, cables or obstacles that may cause damage to the cutting heads.
2.19
NEVER leave the machine unattended.
2.20
Maintain a proper footing when using the machine. DO NOT use the machine while standing on a ladder or any other unstable surface.
2.21
Keep all other persons or animals at least 15m from the work area.
2.22
Keep hands and feet away from the cutting heads during operation.
2.23
DO NOT use the machine if you are tired, ill or under the influence of medication, drugs or alcohol.
2.24
If you strike and obstacle, stop the engine and check the cutting head. Repair or replace as needed.
2.25
Before starting, after failure or impact, make sure to check the machine is in good condition.
2.26
Improper maintenance, the use of non-compliant spare parts or the removal of safety devices can result in damage to the unit and serious injury to the operator.
2.27
Secure the unit during transport to prevent fuel loss, damage to the unit or injury. Always install the protective part of the cutting blade before transportation.
2.28
On machines with a clutch, you must check regularly that the cutting accessory stops rotating when the engine is idling.
2.29
Do not store the machine in a closed area where fuel vapours may reach an open flame or ignition source.
2.30
ALWAYS turn the machine off and allow to cool before carrying out any maintenance, repairs or refuelling.
2.31
NEVER operate the pruner/hedge trimmer at an angle greater than 60°. This will reduce the risk of being struck by falling objects during operation.
2.32
When you’ve finished cutting in one location and wish to continue working at another location, turn off the engine, lift up the unit and carry it, paying close attention to the blade.
2.33
Always cover the blades to prevent injury during transport.
2.34
When carrying, always cover the blades to avoid injury or damage.
2.35
Never transport the machine over rough ground or long distances by vehicle without removing all fuel from the fuel tank.
2.36
Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut. Kickback or pinching may cause a fast reverse action, kicking the guide bar up and back towards the operator. Either of these reactions may cause you to lose control of the saw, which could result in serious personal injury.
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2.37
Do not rely exclusively on the safety devices built in to your saw. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury.
2.38
With a basic understanding of kick-back you can reduce the element of surprise.
2.39
Keep a good grip on the saw with both hands. The right hand on the rear handle and the left hand on the front handle when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles.
2.40
A firm grip will help you reduce kick back and maintain control of the saw.
2.41
Make certain that the area in which you are cutting is free from obstructions. Do not let the nose of the guide bar contact a log, branch or any other obstruction.
2.42
Follow the manufacturers sharpening and maintenance instructions for the saw chain.
2.43
Only use replacement bars and chains specified by the manufacturer or equivalent.
WARNING
ALWAYS make sure the chain and sprocket are correctly adjusted before operating the pruner. DO NOT attempt chain adjustment while the engine is running.
2.44
NEVER use a cracked or warped guide bar. Replace it with a serviceable one and make sure it fits properly.
2.45
If a saw blade should be fast in a cut, shut off the engine immediately. Push the branch or tree to ease the bind and free the blade.
2.46
DO NOT operate the pole pruner with the muffler removed.
2.47
When cutting a limb that is under tension, be alert for spring back so that you will not get struck by a moving limb.
2.48
Always stop the engine and check immediately for damage if you strike a foreign object or if the machine becomes tangled.
2.49
DO NOT operate with broken or damaged equipment.
2.50
DO NOT make modifications or substitutions to the machine.
2.51
NEVER allow the engine to run at high RPM without a load. Doing so could damage the engine.
10
3. PART LOCATIONS
1 Loop Handle
13
Choke Lever
2 Suspension Point
14
Air Filter Cover
3 Stop Switch
15
Cutting Attachment Guard
4 Throttle Cable
16
Angle Transmission
5 Throttle Trigger
17
Cutting Line Head
6 Throttle Set Button
18
Blade
7 Main Drive Shaft
19
Transmission
8 Shaft Bolt
20
Guide Bar
9 Spark Arrester
21
Saw Chain
10
Starter Knob
22
Chain Cover
11
Fuel Tank
23
Transmission
12
Primer Bulb
11
4. ASSEMBLY
CAUTION
For OUTDOOR use ONLY. Petrol machinery produces carbon monoxide – a poisonous, colourless and odourless gas that can cause serious injury or death. Petrol is highly flammable, always handle with extreme care and in a well ventilated area.
NOTE
Images may vary depending on model.
3.0
Mount the handle (1) to the main drive shaft (2) using the screws provided.
3.1
Do not fully tighten the screws until you have found a comfortable working position.
3.2
Once a comfortable working position has been found, tighten the screws securely.
(1)
Front Handle
(2)
Main Drive Shaft
3.3
To connect an attachment to the drive shaft.
3.4
Press the lever (1) on the drive shaft.
3.5
Slide the attachment into the drive shaft ensuring it is fully engaged. Premature wear can take place if the connector is not tightened properly.
3.6
Locate the locking hole (2) and release the lever.
3.7
Tighten the locking knob (3) in a clockwise direction.
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(2) Locking Hole
(3)
Locking Knob (1) Lever
INSTALLING THE BRUSH CUTTER
3.15
Fix the cutting guard (1) to the shaft (2) using the screws (3) provided.
(2)
Shaft
(1)
Cutting Guard
(3)
Screws
3.16
Insert the allen key provided (1) into the gear case locking hole to prevent the shaft from rotating.
3.17
Secure the metal blade onto the gearbox head (2) making sure it is centrally located on the collar with the text on the blade facing upwards.
3.18
Insert the lower washer (3) and the cover (4).
3.19
Hold the allen key (1) firmly in the gear case locking hole and tighten the nut (5) securely, with the box spanner provided.
(5) Nut
(2)
Gear Case Locking Hole (4) Cover
(3)
Lower Washer
(1)
Allen Key (3) Gearbox Shaft
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