OZTI OBM 1080 D, OBM 1080 D PLUS, OBM 1080 DS User Manual

PRODUCTION YEAR: SERIAL NO :

1/19

DISHWASHERS

USER’S MANUAL

MANUFACTURER : ÖZTİRYAKİLER MADENİ EŞYA SAN. VE TİC A.Ş.
PRODUCTION SITE : Beylikdüzü Eski Hadımköy Yolu No:8 Büyükçekmece İstanbul/TÜRKİYE

Phone : [phone] (8 Hat-Lines) Fax : [phone]

Our website: www.oztiryakiler.com.tr e-mail: [email protected]

ozti

Models:
1-)OBM 1080 D
2-)OBM 1080 DS
3-)OBM 1080 D PLUS

TABLE OF CONTENTS

PAGE

TOPICS

1 COVER PAGE
2 TABLE OF CONTENTS

3 INTRODUCTION
4 TECHNICAL DATA

5 WARNING SIGNS

6 - 7 SAFETY Detaıls

8 TRANSPORTING AND MOVING

9-10-11 INSTALLATION AND ELECTRICAL CIRCUIT DIAGRAM

12-13-14 OPERATION OF THE MACHINE

15-16 CLEAN-UP AND MAINTENANCE

17 USER’S RESPONSIBILITIES
18 TROUBLESHOOTING

19 TERMS OF GUARANTEE

2/19

CAUTION

This device should only be used in facilities where relevant standards,

laws and safety requirements are complied with

INTRODUCTION

☞ Please read and ensure that your operation personnel also reads this

user’s manual carefully before installing and using the device. If the
device is operated without reading the user’s manual, the device will not

be covered by the guarantee.

☞ The manual containing information about installation, usage and

maintenance of our product you purchased should be read carefully.
Please ensure that power supply connections to the device are already
installed by qualified personnel according to local legislation, before our
authorized service personnel arrives for the installation of the device.

☞ If you are confused or you don’t have enough information

please get in touch with authorized service by phone.

☞ Please keep in mind that, if the service personnel is delayed

at your site, related expenses and delay costs will be charged to
you on hourly basis.

☞ We hope that you will get the best performance from our product…

Dear User,

Thank you for purchasing our device and for your reliance upon our company.
Our devices have been used within our customers kitchen, your kitchen in 75
countries. Our devices are produced in compliance with international

standards. Important notice: Please read or ensure that the users read this user’s

manual in order to achieve the desired performance in line with your
expectations and to use your device for long years. Please take the warnings
mentioned above into consideration before calling for service...

3/19

TECHNICAL DATA

4/19

Technical Data OBM 1080 D OBM 1080 DS OBM 1080 D PLUS

TOTAL ELECTRICAL INPUT (KW) 9,66 9,66 9,66

SUPPLY VOLTAGE (VAC) 400 400 400

WORKING FREQUENCY (Hz.) 50 50 50

POWER SUPPLY CABLE (Number of cores x mm²) 5 x 4 5 x 4 5 x 4

WASHING CAPACITY (DISH/HOUR) 1080(max) 1080(max) 1080(max)

WASHING CAPACITY (TRAY/HOUR) 67(max) 67(max) 67(max)

WASHING TANK CAPACITY (LT) 42 42 42

BOILER TANK CAPACITY (LT) 7 7 7

WASHING WATER TEMPERATURE (°C)

55 - 60 55 - 60 55 - 60

RINSING WATER TEMPERATURE (°C)

80 – 85 80 – 85 80 – 85

WATER INLET PRESSURE (Bar) 2 – 6 2 – 6 2 – 6

WATER INLET TEMPERATURE (°C)

50 50 50

WASHING PUMP POWER (KW) 0,66 0,66 0,66

RINSING PUMP POWER (KW) 0,37 0,37 0,37

HEATING POWER (WASHING TANK) (KW) 3 3 3

HEATING POWER(BOILER TANK) (KW) 9 9 9

MAXIMUM NOISE (dBA) 85 85 85

GROSS WEIGHT (KG)

115 (±5) 115 (±5) 115 (±5)

DIMENSIONS (Width-Length-Height) (mm) 670 x 785 x 1440 670 x 785 x 1440 670 x 785 x 1440

BASKET DIMENSIONS (mm) 500 x 500 x 105 500 x 500 x 105 500 x 500 x 105

CLASS 1 1 1

PROTECTION CLASS IP X5 IP X5 IP X5

PROGRAM 5 5 5

DETERGENT PUMP NO YES YES

POLISH PUMP NO YES YES

DRAIN PUMP NO NO YES

WARNING SIGNS

POWER NETWORK GROUNDING

PE

GROUNDING

OVERHEAT

POWER SUPPLY CONNECTIONS

400 V 3NPE / 50 Hz

VOLTAGE : 400 V

NETWORK CONNECTION: TRIPHASE

GROUNDED

FREQUENCY : 50 Hz

POWER

5/19

SAFETY DETAILS

The machine should never be exposed to direct sunlight.

This machine must be installed according to effective

regulations. It should only and only be operated in places that
are ventilated well or under a chimney hood. Otherwise, hot water
steam and excess moisture produced by your machine or other
devices within the kitchen may damage the mechanical and
electrical parts of your machine. Ambient humidity should not
exceed 65%.

The machine should never be left in water and its outer

surface should never be cleaned with high pressure water.

This machine is designed for industrial use and should only be

operated by personnel trained according to this manual.

The machine should not be handled by unauthorized personnel
except for the manufacturer or authorized service.

6/19

Ambient temperature where the machine is operated

should be between (+5 °C / +40 °C).

+5 °C / +40 °C

If the machine is fed with hot supply water,
water inlet temperature should not exceed
maximum + 45 °C.

The machine is designed to operate with softened water at a
French water hardness level of (0 -10). Excess calcium in water
supply may damage moving parts of the machine and decrease
washing performance of the machine. For this reason daily
maintenance as described in the section (CLEAN-UP AND
MAINTENANCE Page -14) should be carried out regularly.

SAFETY DETAILS

If the machine has to be operated subsequently, then it should be paused for 1 hour for
every 4 hours of operation.

The machine should not be dislocated when operating.

WE RECCOMEND YOU TO TREAT THE SUPPLY WATER IN A PURIFICATION
SYSTEM BEFORE USING, IF IT HAS A HARDNESS HIGHER THAN 0 - 10
FRENCH HARDNESS LEVEL.

7/19

OUR COMPANY IS NOT RESPONSIBLE FOR POSSIBLE FAILURES THAT
MAY OCCUR AT DETERGENT SYSTEM CONNECTIONS. THEREFORE WE

RECCOMENT YOU TO COOPERATE WITH PROFESSIONAL DETERGENT
COMPANIES EMPLOYING ELIGIBLE INSTALLATION PERSONNEL.

LOW QUALITY DETERGENT MAY HARM OPERATING SYSTEM AND PLASTIC

COMPONENTS OF THE DEVICE. THEREFORE WE REMIND YOU TO CHOOSE

APPROPRIATE TYPE OF DETEREGENT.

TRANSPORTING AND MOVING

CHANGING THE LOCATION ;

Machines installed by an authorized service CANNOT BE MOVED

ELSEWHERE, ITS CONNECTION HOSES AND CABLES CANNOT

BE EXTENDED OR REPLACED except by an authorized service .

TRANSPORTING;

The machine should be placed vertically on a palette by manpower.
Transportation should be carried out by inserting the forklift forks under

the machine.

If the transported distance is far, the machine should be moved slowly

and fixed to the palette or supported by another personnel to prevent jolt,

if necessary.
Do not hit or drop the machine when moving.
Producer company is not responsible for the damage occurring during

transportation of the machine.

8/19

INSTALLATION DIAGRAM AND INSTALLATION OF THE MACHINE

9/19

NOTE : Dimensions are given in mm.

620

675

850

DESCRIPTION

EXIT STAND

WATER OUTLET CONNECTION

WATER INLET CONNECTIONS

POWER SUPPLY CONNECTIONS

DISHWASHER

ENTRY STAND

WATER SPRAY

6

ITEM NR.

214

3

517

2

3

6

220

1500

1420 (1860)

PE

4

5x4 NYY

7

5

250

ELECTRICAL CIRCUIT DIAGRAM

10/19

CIRCUIT DIAGRAM OF THE DEVICE IS LOCATED UNDERNEATH THE COVER OF POWER BOARD

V.07.1

ELECTRICAL CIRCUIT DIAGRAM

11/19

CIRCUIT DIAGRAM OF THE DEVICE IS LOCATED UNDERNEATH THE COVER OF POWER BOARD

V.07.1

FRONT PANEL

AREAS OF USAGE :

This product is used in tourism facilities, industrial kitchens, work sites, patisseries,

catering companies for washing dishes. Only preparation equipment, dishes (plates,
forks, spoons, knives, glasses, service trays etc.), service utensils (ladles,
skimmers, spatulas, tongs, etc.) should be washed in the machine.

NOTE : Do not use for purposes other than mentioned above. Machine should be

operated by a qualified personnel informed about safety terms and technical

specifications and who has read the instruction manual.

12/19

On/Off

Program Screeen
(5 Programs)

Program
Duration

Washing Water
Temperature

Washing Stop

Programming

Program Description Rinsing Water Temperature

Washing Start

Program Icon

OPERATION AND CONTROL OF THE MACHINE

1) Press on the ‘On/Off’ switch from the control panel. LCD screen will turn on.

2) Press on the ‘Washing Start’ switch for intake the water.

3) After water intake operation machine starts heating operation automatically.Firstly boiler tank will
start to heat up. And than washing tank will start to heated up.Washing operation will not start
until washing temperature reaches ‘Factory Settings’.

4) After the water temperature reaches ‘Factory Settings’,warning sound will ring.

5) For selecting the program, press the ‘Washing Stop’ switch.After that you can select operating
programs from the ‘Programing’ switches.There are 5 different programs.(P1,P2,P3,P4,P5)

6) After selecting program press the ‘Washing Start’ switch for the starting washing
operation.Washing process time will countdown on LCD screen.

7) İf the cover of the machine is opened for the any reason,washing operation will stop.After closing
cover the washing program will resume.

8) After finishing of the washing operation warning sound will ring.You can open the cover and take
washed dishes.İf you supply machine with new basket and close the cover ,washing operation
will start again.

DISCHARGE OPERATIONS ON MACHINE WITH DRAIN PUMP

1) Remove Drain pipe ,Press the ‘Washing Stop’ switch for 3 sec.When the drain character occure
on LCD screen, drainage operation will start automatically.After discharge time(Factory Settings)
finished,the drain pump will stop automatically.

2) After finish the drain process press the’On/Off’ switch for the turn off the machine.

OPERATION OF THE MACHINE

13/19

When adding detergent manually, 1 tea spoon full of foamless dishwasher detergent
should be mixed into water tank of the machine after “Boiler Warning Lamp” and “Storage
Warning Lamp” go off and 1 tea spoon full of foamless dishwasher detergent should be
added to the water tank for every 10 baskets of washing batch.

OPERATION OF THE MACHINE

Firstly coarse food scraps should be wiped away from the dishes to be washed in the

machine, with a brush or sponge. After pressure water is applied to them, they should

be placed in the washing baskets and then the cover of the machine should be

closed. Otherwise excessive food scraps may clog the scrap filters and obstruct wash

and rinse arms. Never use hot water and detergent in this pre-washing operation of

wiping and pressure water.

!

“Program selecting key” should be set to 40,90,120,140,180 second cycles,depending on
the uncleanliness level of the dishes, then the cover should be closed and the machine
should be operated.

Between temperatures of -5ºC +40ºC and in ambient humidity higher
than 65%, it is reccommended to operate the machine under a chimney hood.

Program Warning Lamp” goes on when the washing operation starts and it

goes off after the operation is completed. Clean dishes are ready to be taken out…

Second and subsequent batches of dished are wiped, placed in the baskets and

inserted into the machine. After the cover is closed, the machine automatically starts

to operate and same operation se should be carried out as described above.

Clean dishes should be taken from their baskets after 30 seconds and then
placed into their shelves.

In order that the machine operates efficiently and not to damage the dishwasher,

baskets appropriate for the dishes should be chosen. Especially forks, spoons and

knives should be washed in the baskets, which are designed for their use. Baskets different

from the original ones supplied with the dishwasher and broken baskets should not be used.

If the cover of the machine is opened for any reason during water intake,

washing or rinsing operations, the operation will be stopped.

DO NEVER OPERATE THE MACHINE

when scrap and suction filters are removed.

Otherwise coarse scrap particles on the dishes may damage the

machine.

Broken or nonfunctioning scrap and suction filters can be obtained

from our authorized service dealers.

!

After the appliance has not been operated for a long period, it should be first

cleaned up, cable connections should be checked up, rear propeller of the rinsing
pump should be rotated 20-25 times with the help of a screwdriver.

OPERATION OF THE MACHINE

CAUTION! : The device should be installed and operated as

described in this user’s manual. If any failure is encountered please

contact our nearest authorized service dealer.

WHEN THE DEVICE HAS A FAILURE ONLY AUTHORIZED

………….. SERVICE DEALERS ARE ALLOWED TO HANDLE THE

DEVICE. IF ANY PERSON OTHER THAN ONLY AUTHORIZED

SERVICE DEALERS HANDLE THE DEVICE, IT WILL NOT BE

COVERED BY THE GUARANTEE.

NEVER ALLOW PEOPLE WHO ARE NOT AUTHORIZED TO

HANDLE THE DEVICE. OTHERWISE PRODUCER COMPANY WILL

NOT BE RESPONSIBLE FOR THE CONSEQUENCES. DURING

MAINTENANCE SERVICE OUR AUTHORIZED SERVICE DEALERS

SHOULD NOT BE PROPOSED TO USE NON-ORIGINAL SPARE

PARTS FOR WHATSOEVER. INSTALLING ANY NON-ORIGINAL

SPARE PART TO THE DEVICE LEAVES THE DEVICE OUT OF

GUARANTEE COVERAGE.

14/19

CLEAN-UP AND MAINTENANCE

Daily maintenance should be carried out by people informed
about the safety instructions as following, after disconnecting
power supply and water connections.

DAILY MAINTENANCE: Daily maintenance should
be carried by the user. In order to clean up the machine
within the day following should be carried out periodically
after the washing operation:

1- Wash and rinse arms should be disconnected and
the scraps remaining in those arms should be removed
away using pressure water, brush, fine wire etc and
reinstalled back to their places.

2- Scraps remaining in the washing tank should be
removed and cleaned up. (Do not carry out washing
operation without installing scrap filters)

3- If the period between two washing operations
exceeds “5 Hours“ water outlet pipe should be
disconnected and all of the water should be drained
out fully.

4- Suction filter should be disconnected and cleaned up
with plenty of water.

5- Inside of the tank should be cleaned up with
a sponge or cloth and plenty of water.

6- After cleaning operation is finished suction filter,
water outlet pipe, scrap filters and washing and
rinsing arms should be reinstalled.

15/19

Scrap filters

Suction filter Drain pipe

7- Scale formed on the carriers of the device after

certain period of use, must be wiped away. If it is not
cleaned up for a long time, scale formed on the
carriers of the device, hinder the free movement of
the hood.

CLEAN-UP AND MAINTENANCE

PERIODIC MAINTENACE SHOULD BE CARRIED OUT BY THE USER

Periodic maintenance should be carried out by the
user at least once in a month, after the cleanup and
maintenance that must be conducted after each
washing operation is completed. This should be done
when the machine is ready for operation and before the

dishes are set up in the machine. After ½ kg’s of

decalcination substance is added to the washing tank,

the machine is operated for ½ hours so that it cleans

itself up. Afterwards the water within the machine is
disposed and then refilled with fresh water. This time
the machine is operated without any additive substance

only with water for ½ hours and after the water inside is

disposed, the machine will be ready for operation.

Rinsing arm Washing arm

16/19

If the device is not used for long period of time, you must drain the water
left inside the boiler. For this purpose, let the water drain out after opening
the tap (boiler tank tap) at the lower part of the devices body. Other wise,
water staying inside too long, may harm the resistances.

Water drain tap

Polishing connection inlet

17/19

USER RESPONSIBILITIES

!

The power network of the facility where the machine will be connected should be

installed by the user complying with “INDOOR ELECTRICAL INSTALLATION”

regulations. PRODUCER COMPANY CANNOT BE HELD RESPONSIBLE FOR

any consequence of currency leakage from the machine, electrical shocks,

failure of the machine or frequent faults, arising from the main power supply of

the facility.

For this reason we recommend you to strictly ensure that the power

supply of your facilities are complying with “INDOOR ELECTRICAL

INSTALLATION” regulations.

The machine should be connected to the power supply by an eligible technician,

using an appropriate (3X32A) fuse and 30 mA current leakage fuse, at a maximum height of

170 cm.

The stretch folio on the machine must be removed, after the machine is installed.

Power supply cable (5*2,5 mm2 H07 RNF) and 3/4” inlet hose with tap

connection and 42 mm diameter water outlet hose are delivered with the machine .

At the place where the machine is placed, a 1/2” water supply connection pipe

is installed at 25 cm height in the wall with a 3/4” valve, for the fresh water inlet.

To be connected to the water outlet of the machine, a 50 mm PVC pipe should be

installed at 10 cm height from the ground level, on the wall where the machine is placed

Ventilation system with chimney hood should be present where the machine

is installed. The user must ensure that the operation ambiance of the machine is free

of vapor and moisture.

Machine feet are height-adjustable, they should be adjusted, according to the

ground floor and entry & exit stands allowing the machine to operate in a levelled position

Grounding system to which the machine will be connected must be

constructed complying with the effective grounding regulations and must

be evidenced by certificates issued by relevant authorities. The service

personnel who is called for, after making the arrangements necessary

for the installation of the machine, will ground the machine using a cable

connected to power supply, by fixing it to the grounding end of the

machine cable. Afterwards required water connections should be done

and then machine is put into operation.

WARNING! : DO NOT START YOUR MACHINE WITHOUT

CONNECTING IT TO THE GROUNDING LINE

PRODUCER COMPANY CANNOT BE HELD RESPONSIBLE FOR any damage,
currency leakage, grounding fault or failure of the machine arising from other electrical
devices connected to same electrical power board, supplying power to the machine.

!

TROUBLESHOOTING

CHECK THE FOLLOWING

BEFORE CALLING FOR SERVICE:

1- Is the power supply connected properly ?

2 - Does the machine have power? Is the fuse undamaged ?

3- Is the cover of the machine closed properly ?

4 - Is fresh water supplied from the network? Is the water valve open?

5- Does the detergent dosing pump work? Are the detergent reservoirs filled?

If the answers to the questions asked above are all “YES”, please do contact the nearest

authorized ………………………………service dealer.

18/19

TERMS OF GUARANTEE

1- Documents without sales date, factory and sales company approval on, are
not valid. In order to benefit from the guarantee, guarantee document should
be presented.

2- If the device is installed and operated following the instructions in the
installation, maintenance and user's manual, it is warranted for failures
resulting from failures resulting from workmanship and material failures.

3- The failures within the scope of guarantee, how and where these will be

eliminated, and the way and place of maintenance is determined by

................

4- The guarantee is only valid provided that the guarantee terms and the
instructions in the installation, maintenance and user's manual are fully
complied with. The guarantee is only valid for the warranted device, and no
other right or compensation for some other thing may be claimed.

5- If the information about the kind and the type of the device, serial numbers
printed on the guarantee document are scraped, rubbed or changed, then the
guarantee is not valid.

6- The guarantee covers only maintenance and repairing of material or

workmanship failure within the valid guarantee period. Failures and parts

within the scope of the guarantee are repaired and replaced without any

charge. Replaced parts belong to ................

7- The failures occurring in the device may only be handled by service

personnel authorized by ................ If people who are not authorized handle

the device, it will not be covered by the guarantee.
8- Installation should be carried out by authorized service personnel and the

service should be informed about the location change of the device.
9- When any failure occurs during operation, authorized service dealer

should be contacted.
10- Guarantee does not cover failures and damages resulting from loading,

unloading and shipping, which are outside the responsibility of ................

Similarly, failures and damages resulting from external factors are not
covered.

19/19

CAUTION

The power network of the building, facility or any similar site, where this device

will be connected to power supply, should comply with “INDOOR ELECTRICAL INSTALLATION”

regulation all necessary action should be taken in order to

maintain personal and material safety when connecting this device to power supply.

OTHERWISE OUR COMPANY WILL NOT BE RESPONSIBLE FOR THE CONSEQUENCES.