Overland Storage Neo Library, Neo 2000, Neo 4000 Service Manual

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eo Series

Neo Series™ Library

Service Manual

P/N 104241-xxx

Revision A February 2002

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Neo Series™ Service Manual

Pref ace

Purpose of This Manual

This manual provides step-by-step installation instructions, and information required for ongoing use and maintena nce for the Neo Seri es of this equipment. The following information is contained in this manual:

Chapter 1: “Illustrated Parts Catalog” - Provides an illustra ted parts and spare s list.

Includes g raphic representations of Neo Series Libraries.

Chapter 2: “Servi cing the Neo Ser ies 2000” - Presents step-by-step procedures for remov-

ing and replacing Neo Series™ 2000 Li brary components.

Chapter3 “Servi cing the Neo Ser ies 4000” - Presents step-by-step procedures for remov-

ing and replacing Neo Series™ 4000 Li brary components.

Chapter 4: “Operation” - Describes fron t p anel o per atio ns for the Ne o Se ri es Lib ra ry alo ng

with inser ting and rem oving tape cartridges , and tape requirements.

Chapter 5: “Troubleshooting” - Describes the Power-On-Self-Test (POST) diagnostic test,

codes and cor rection procedure s for Neo Seri es Libraries.

Chapter 6: “Connectors, Switches and Indicators” - Lists and Describes the connectors,

switches, and LED indicators for the Neo Series Libraries

Appendix A: “Specification” - Contains Neo Series Libra ry specific ations, and EMI compli-

ance information.

™ Libraries . Thi s manual is wri tten f or th e s er vice pro vide r

Appendix B: “Vertical Axis Alignment” - Presents step-by-step procedures for aligning the

vertical axis assembly. This procedure is required when components are rem ov e d or replac ed

Appendix C: “Elevator Assembly Installation” - Presents procedures for Elevator installa-

tion including: rack preparati on, minimum firmware, m echanical installation, configuration and cabling.

Neo Series Librar ies

Preface t i

REFACE

u Pref a ce

Neo Se r ies Libraries

Table of Contents

Purpo se o f This Manual ...... ........ ................ ................. ................ ................ .. -i

Chapter 1 - Illustrated Parts Catalog

Introduction ................................................................................................. 1-1

Figure 1–1 Neo Series™ Library Modules .......... ................ ................ ... 1-1

Mechanical Parts Exploded View ............................................................... 1-2

Figure 1–2 Neo Series 2000 Mechanical Parts........................................ 1-2

Table 1-1 Neo Series 2000 Mechanical Parts List................................... 1-2

Figure 1–3 Neo Series 4000 Mechanical Parts........................................ 1-3

Table 1-2 Mechanical Spare Parts List.................................................... 1-3

Electrical Part s Ex p l o d e d V i e w ...... ........ ................. ................ ................ ... 1-4

Figure 1–4 Neo Series™ 2000 Electrical Parts....................................... 1-4

Table 1-3 Electrical Spare Parts List....................................................... 1-4

Figure 1–5 Neo Series™ 4000 Electrical Parts....................................... 1-5

Table 1-4 Electrical Spare Parts List....................................................... 1-5

Chapter 2 - Servicing the Neo Series 2000

Introduction ................................................................................................. 2-1

Electrostatic Discharge Information ..................................................... 2-1

Prepara t i o n Pr o c ed u res . ........ ................ ................. ........ ................ ....... 2-1

Weight Warning ................................................................................... 2-2

Emergency Magazine Removal .................................................................. 2-3

Figure 2–1 Manual Door Release............................................................ 2-3

Figure 2–2 Magazine Removal................................................................ 2 -3

Library Covers Remove and Replace ........... ........... .... ...... .... ...... .... ...... .... . 2-4

Tabletop Mo d el Cover Rem o v al .. ................. ................ ................ ....... 2-4

Figure 2–3 Tabletop Model Outer Skin Removal................................... 2-4

Tabletop Mo d el Cover Rep l ac ement .. ......... ................ ................ ......... 2-4

Library Inside Covers ........................................................................... 2-4

Front Cha ssis Cover Re m o v al ..................... ................. ................ ............. 2-4

Front Chassis Cover Replacement ..................... .. .... .. .... .. .. .... .. .... .. .. .... .. ... 2-5

Fan Cover Assembly Removal ................................................................. 2-5

Figure 2–4 Cooling Fan Disconnect........................................................ 2-5

Fan Cover Assembly Replacement ........................................................... 2-5

Power Supply Receiver Cover Removal ................................................... 2-5

Figure 2–5 Tabletop Model Cover Removal........................................... 2-6

Power Supply Receiver Cover Replacement ............................................ 2-6

Parking the Shuttle Assembly Robotics for Service or Shipment .............. 2-7

If the lib rary is operationa l ..... ........ ........ ......... ................ ........ ........ ..... 2-7

If the lib rary is not operational ...................... ........ ................ ........ ....... 2-7

iii

ABLE OF CONTENTS (CONT’D

Front Panel Remove and Replace ....... .... ........... .... ...... .... ...... .... ...... .... ...... . 2-9

GUI Ass e m b ly Re m o v e and Replace ................ ........................ ............... 2-13

Front Panel LED Remove and Replace .................................................... 2-15

Front Pa n e l Doo r Latch R emove and Re p l ace ........ ........................ .......... 2-17

Drive Shoe Assembly Remove and Replace ............................................ 2-20

Elevator Opto Sensor Remove and Replace ............................................. 2-23

Control Panel PCB Remove and Replace ................................................. 2-26

)

Figure 2–6 Shuttle Brake Release ....................... .... .... .... .... .... ...... .... .... .. 2-8

Figure 2–7 Shuttle Assembly in Parked Position................................ ....2-8

Front Pa n e l Re m oval .... ................ ................. ................ ................ ....... 2-9

Figure 2–8 Control Panel Board.............................................................. 2-9

Figure 2–9 Front Panel Removal........................................................... 2-10

Front Panel Replacement ......... .... .... ....... .... .... .... .... .... .... .... .... .... .... ... 2-10

Figure 2–10 Routing Front Panel Cables ..............................................2-11

Figure 2–11 Powering up the Library.................................................... 2-12

GUI Assembly Removal .................................................................... 2-13

Figure 2–12 GUI Assembly Remove and Replace................................2-13

GUI Assembly Replacement .............................................................. 2-13

Figure 2–13 Powering up the Library.................................................... 2-14

Front Pa n e l LED Rem o v a l . ........ ................. ................ ................ ....... 2-15

Figure 2–14 Front Pan e l LED Remove .............. ........ ................ ........... 2-1 5

Front Pa n e l LED Rep l a cement .............. ................ ................ ............. 2-15

Figure 2–15 Powering up the Library.................................................... 2-16

Front Pa n e l Doo r La t c h Rem o v a l ........ ................ ................ ............... 2-17

Figure 2–16 Fron t Panel S o l e n o i d s Ca b l e Tie..................... .................. 2-17

Figure 2–17 Front Panel Solenoid Remove and Replace...................... 2-18

Front Pan e l D o o r Latch Rep l acement .............................. ..................2-18

Figure 2–18 Powering up the Library.................................................... 2-19

Drive Sh oe A ssembly Remov a l .......... ................ ................ ............... 2-20

If the Li b rary Will Remai n O p erational : .............. ................ ................ ... 2-2 0

If the library Will Not Be operational: .................................................... 2-20

Figure 2–19 Removing a Tap e Drive ..... ........ ................ ........ ............... 2-21

Drive Sh oe A ssembly Repla cement ................ ................ ................ ... 2-21

Figure 2–20 Installing a Tape Drive...................................................... 2-21

Figure 2–21 Powering up the Library.................................................... 2-22

Elevator Opto Senso r Re m o v a l .... ......... .. ........ ........ .. ........ ........ .. ....... 2-23

Figure 2–22 Access Plate Removal ....................................................... 2-23

Figure 2–23 Elevator Opto Sensor ........................................................ 2-24

Elevator Opto Senso r Re p l a cement ................. ................ ................ ... 2-24

Figure 2–24 Powering up the Library.................................................... 2-25

Control Panel PCB Removal .............................................................. 2-26

Figure 2–25 Control Panel PCB Remove a nd Re p l a ce .... ................ .. ... 2-2 6

Control Panel PCB Replacement ....................................................... 2-26

Figure 2–26 Powering up the Library.................................................... 2-27

ABLE OF CONTENTS (CONT’D

Magazi n e In t erlock S olenoid Ass em b ly ....... ................. ........ ................ ... 2-2 8

Magazine Interlock Solenoid Removal .............................................. 2-28

Figure 2–27 Mail Slot Solenoid Remove and Replace.......................... 2-28

Magazine Interlock Solenoid Replacement ........................................ 2-28

Figure 2–28 Powering up the Library.................................................... 2-29

Libra ry Co n t ro l l e r Card Remov e and Rep l ace ................ ................ ......... 2-3 0

Library Controller Removal. .............................................................. 2-30

Figure 2–29 Library Controller Card Removal..................................... 2-30

Library Controller Replacement ......................................................... 2-30

Figure 2–30 Powering up the Library.................................................... 2-31

Fibre Channel O p t i o n Ca rd Re m o v e and Replace .......... ........................ ..2-32

FCO Card Removal ............................................................................ 2-32

Figure 2–31 FCO Card Rem o v a l............. ......................... ................ ..... 2-32

FCO Card Replacement ..................................................................... 2-32

Figure 2–32 FCO Card Rep l a cement ................. ................ ................ ... 2-3 3

Figure 2–33 Powering up the Library.................................................... 2-33

Power Supply Remove and Replace .......................... ...... ...... ........ ...... ..... 2-34

Power Supply Removal ...................................................................... 2-34

Figure 2–34 Power Supply Remove and Replace ................................. 2-34

Power Supply Replacement . .............................................................. 2-34

Figure 2–35 Powering up the Library.................................................... 2-35

Power Supply Receiver Remove and Replace . .... ........ ...... ...... ........ ...... ... 2- 36

Power Supply Receiver Removal ....................................................... 2-36

Figure 2–36 Power Supply Receiver Remove and Replace.................. 2-36

Power Supply Receiver Replacement ................................................ 2-37

Figure 2–37 Powering up the Library.................................................... 2-37

Card Cage Fan Remove and Replace ..... ...... ......... .... .... ...... .... .... .... ...... ... 2-38

Card Cage Fan Removal .................................................................... 2-38

Figure 2–38 Card Cage Backplane Assembly....................................... 2-38

Figure 2–39 Card Cage Backplane Connector Access Plate Removal.. 2-39

Figure 2–40 Card Cage Fan Removal ................................................... 2-39

Card Cage Fan Replacement .............................................................. 2-40

Figure 2–41 Powering up the Library.................................................... 2-40

Card Cage/Back Plane Remov e and Rep lace .............. ................ ............. 2 - 4 1

Card Cage/Back Plane Removal ........................................................ 2-41

Figure 2–42 Card Cage Back Plane Assembly Removal ...................... 2-42

Card Cage/Back Plane Replacement .................................................. 2-42

Figure 2–43 Powering up the Library.................................................... 2-43

SCSI I/O Board and Plug Assembly ......................................................... 2-45

SCSI I/O Bo ard and Plug As sembly Remo v al .. ................ ................ . 2-45

Figure 2–44 SCSI I/O Board Removal.................................................. 2-46

Figure 2–45 SCS I I/ O Bo ard / Plug Assembly............ ........................ ..2-46

SCSI I/O Board and Plug Assembly Replacement ............................2-46

Figure 2–46 Powering up the Library.................................................... 2-47

)

ABLE OF CONTENTS (CONT’D

Drive Shield Remove and Replace ... .... ....... .... .... .. .... .... .... .. .... .... .... .... .. ... 2-48

Drive Guides Remove and Replace ................. .... .... .... .... .... .... .. .... .... .... ... 2-50

Magazi n e Op to Sensors .... ................ ................. ................ ........ ............... 2-52

Shuttle Assembly Track Sensor Remove and Replace ............................. 2-54

Shuttle Assembly Robotics Remove and Replace ......... ........................... 2- 57

Bar Code Re ader Remove and Replace ..... ........ ................ ................ ....... 2-61

Flex Cab l e/ Ch ain Assemb l y . ................ .. ......... ................ ................ ......... 2-6 3

Cable Support Rod .................................................................................... 2-69

)

Drive Shield Removal ........................................................................ 2-48

Figure 2–47 Tape Driv e Shield Rem oval..... ........ ................ ................ . 2 -48

Tape Drive Shield Replacement ......................................................... 2-48

Figure 2–48 Powering up the Library.................................................... 2-49

Drive Guides Removal ....................................................................... 2-50

Figure 2–49 Drive Guide Removal ....................................................... 2-50

Drive Guides Replacement ................................................................. 2-50

Figure 2–50 Powering up the Library.................................................... 2-51

Magazi n e Opt o Sensors Remo v a l .... ................. .. ........ ................ ....... 2-52

Figure 2–51 Magazine Opto Sensor...................................................... 2-52

Magazine Opto Sensors Replacement ................................................2-52

Figure 2–52 Powering up the Library.................................................... 2-53

Shutt l e As sembly Track Sen so r Removal .............. ........................ .... 2-54

Figure 2–53 Shuttle Assembly Track Sensor Removal......................... 2-55

Shuttle Assembly Track Sensor Replacement ................................... 2-55

Figure 2–54 Powering up the Library.................................................... 2-56

Shuttle Assembly Robotics Removal ................................................. 2-57

Figure 2–55 Shuttle Assembly Removal............................................... 2-58

Shuttle Assembly Robotics Replacement .......................................... 2-58

Figure 2–56 Installing Flex Chain On Robot ........................................ 2-59

Figure 2–57 Powering up the Library.................................................... 2-60

Bar Code Reader Removal ................................................................. 2-61

Figure 2–58 Bar Code Reader Removal... ................ ................ ............. 2-6 1

Bar Code Reader Replacement .......................................................... 2-61

Figure 2–59 Powering up the Library.................................................... 2-62

Flex Cable/Chain Assembly Removal ............................................... 2-63

Figure 2–60 Shuttle Assembly In Parked Position................................ 2-64

Figure 2–61 J6 and J3 Removal ............................................................ 2-64

Figure 2–62 Flex Chain Removal.......................................................... 2-65

Figure 2–63 Removing Flex Chain from Shuttle Assembly ................. 2-66

Flex Cable/Chain Assembly Replacement ......................................... 2-66

Figure 2–64 Ins t a l l in g F l e x Ch a i n on Ro b ot ............................... .......... 2-67

Figure 2–65 Powering up the Library.................................................... 2-68

Cable Support Rod Removal .............................................................. 2-69

Figure 2–66 Cable Support Rod Removal............................................. 2-69

Cable Support Rod Replacement ...................... .......... .......... .......... ... 2-69

Figure 2–67 Powering up the Library.................................................... 2-70

Chapter 3 - Servicing the Neo Series 4000

Introduction ................................................................................................. 3-1

Electrostatic Discharge Information ..................................................... 3-1

Prepara t i o n Pr o c ed u res . ........ ................ ................. ........ ................ ....... 3-1

Weight Warning ................................................................................... 3-2

Emergency Magazine Removal .................................................................. 3-3

Figure 3–1 Manual Door Release............................................................ 3-3

Figure 3–2 Magazine Removal................................................................ 3-4

Library Covers Remove and Replace ........... ........... .... ...... .... ...... .... ...... .... . 3-5

Tabletop Co v e r Removal ....... ................ ................. ................ ............. 3-5

Figure 3–3 Tabletop Model Tabletop Cover Removal............................ 3-5

Tabletop Co v e r Replace ment . ................ ................. ................ ............. 3-5

Library Inside Covers ........................................................................... 3-5

Front Cha ssis Cover Re m o v al ..................... ................. ................ ............. 3-5

Front Chassis Cover Replacement ..................... .. .... .. .... .. .. .... .. .... .. .. .... .. ... 3-6

Fan Cover Assembly Removal ................................................................. 3-6

Figure 3–4 Cooling Fan Disconnect........................................................ 3-6

Fan Cover Assembly Replacement ........................................................... 3-6

Power Supply Receiver Cover Removal ................................................... 3-7

Figure 3–5 Inside Cove r s Rem o v a l ................ .. ........ ................ ............... 3-7

Power Supply Receiver Cover Replacement ............................................ 3-7

Parking the Shuttle Assembly Robotics for Service or Shipment .............. 3-8

If the lib rary is operationa l ..... ........ ........ ......... ................ ........ ........ ..... 3-8

If the lib rary is not operational ...................... ........ ................ ........ ....... 3-8

Figure 3–6 Shuttle Brake Release........... .... . .... .... .... .... ...... .... .... .... .... .... .. 3-9

Figure 3–7 Shuttle Assembly in Parked Position................................ ....3-9

Front Panel Remove and Replace ....... .... ...... ......... ...... .... ...... .... ...... .... ..... 3-10

Front Pa n e l Re m oval .... ................ ................. ................ ................ ..... 3- 1 0

Figure 3–8 Front Panel Remove............................................................ 3-11

Figure 3–9 Front Panel Removed.......................................................... 3-11

Front Panel Replacement ......... .... .... .... ....... .... .... .... .... .... .... .... .... .... ... 3-12

Figure 3–10 Applying Power ................................................................ 3-12

GUI Ass e m b ly Re m o v e and Replace ........................ ................ ............... 3-13

GUI Assembly Removal .................................................................... 3-13

Figure 3–11 GUI Assembly Remove and Replace................................3-13

GUI Assembly Replacement .............................................................. 3-13

Figure 3–12 Applying Power ................................................................ 3-14

Front Panel LED Remove and Replace .................................................... 3-15

Front Pa n e l LED Rem o v a l . ........ ................. ................ ................ ....... 3-15

Figure 3–13 LED Remove an d Re p l a ce ....... ........ ................ ................ . 3-15

Front Pa n e l LED Rep l a cement ............. ................. ................ ............. 3-15

ABLE OF CONTENTS (CONT’D

)

vii

ABLE OF CONTENTS (CONT’D

Front Pa n e l Latch Assembly Re m o v e an d R ep lace .... .................. ............3-17

Drive Shoe Assembly Remove and Replace ............................................ 3-19

Control Panel PCB Remove and Replace ................................................. 3-22

Mail Slot Interlock .................................................................................... 3-25

Magazi n e In t erlock Assembly ............ ......... ................ ........ ................ ..... 3-28

Libra ry Co n t ro l l e r Card Remov e and Rep l ace ................ ................ ......... 3-3 1

Fibre Channel O p t i o n Ca rd Re m o v e and Replace .......... ........................ ..3-33

Partitioning Controller Card Remove and Replace .................................. 3-35

)

Figure 3–14 Powering up the Library.................................................... 3-16

Front Panel Latch Assembly Removal ............................................... 3-17

Figure 3–15 Front Pan e l La t ch A ssembly .............. ........ ................ ....... 3-17

Front Pan e l La t c h Assemb l y Re p l a ce m e n t ........ ........................ ........3-18

Figure 3–16 Applying Power ................................................................ 3-18

Drive Sh oe A ssembly Remov a l .......... ................ ................ ............... 3-19

If the Li b rary Will Remai n O p erational : .............. ................ ................ ... 3-1 9

If the library Will Not Be operational: .................................................... 3-19

Figure 3–17 Removing a Dri v e S h o e As sembly .................... ............... 3-20

Drive Sh oe A ssembly Repla cement ................ ................ ................ ... 3-21

Figure 3–18 Installing a Tape Drive...................................................... 3-21

Control Panel PCB Removal .............................................................. 3-22

Figure 3–19 Control Pan el PCB Mounti n g Screws.. ................ ............. 3-22

Figure 3–20 Control Panel PCB Connections....................................... 3-23

Control Panel PCB Replacement ....................................................... 3-23

Figure 3–21 Applying Power ................................................................ 3-24

Mail Slot In t e r l o c k Re m o v al .. ................. ................ ........ ................ ... 3-25

Figure 3–22 Control Pan el PCB Cover Pla t e ... ........ ................ ............. 3-2 5

Figure 3–23 Magazine/Mail Slot Interlock Mounting Screws.............. 3-26

Mail Slot In t e r l o c k Re p l ac ement .. ......... ................ ................ ........ ..... 3- 2 6

Figure 3–24 Applying Power ................................................................ 3-27

Magazine Interlock Removal ............................................................. 3-28

Figure 3–25 Control Pan el PCB Cover Pla t e ... ........ ................ ............. 3-2 8

Figure 3–26 Interlock Mounting Screws............................................... 3-29

Magazine Interlock Replacement ....................................................... 3-29

Figure 3–27 Applying Power ................................................................ 3-30

Library Controller Removal. .............................................................. 3-31

Figure 3–28 Library Controller Card Removal..................................... 3-31

Library Controller Replacement ......................................................... 3-32

Figure 3–29 Applying Power ................................................................ 3-32

FCO Card Removal ............................................................................ 3-33

Figure 3–30 FCO Card Rem o v a l.............. ........................ ................ ..... 3-33

FCO Card Replacement ..................................................................... 3-33

Figure 3–31 FCO Card Rep l a cement ................. ................ ................ ... 3-3 4

Figure 3–32 Apply Power...................................................................... 3-34

FCO Card Removal ............................................................................ 3-35

viii

ABLE OF CONTENTS (CONT’D

Figure 3–33 FCO Card Rem o v a l............. ......................... ................ ..... 3-35

FCO Card Replacement ..................................................................... 3-35

Figure 3–34 FCO Card Rep l a cement ................. ................ ................ ... 3-3 6

Figure 3–35 Apply Power...................................................................... 3-36

Power Supply Remove and Replace .......................... ...... ...... ........ ...... ..... 3-37

Power Supply Removal ...................................................................... 3-37

Figure 3–36 Power Supply Remove and Replace ................................. 3-37

Power Supply Replacement . .............................................................. 3-38

Power Supply Receiver Remove and Replace . .... ........ ...... ...... ........ ...... ... 3- 39

Power Supply Receiver Removal ....................................................... 3-39

Figure 3–37 Power Supply Reciever Remove and Replace.................. 3-40

Power Supply Receiver Replacement ................................................ 3-40

Figure 3–38 Applying Power ................................................................ 3-41

Card Cage Fan Remove and Replace ..... ...... ......... .... .... ...... .... .... .... ...... ... 3-42

Card Cage Fans Removal ....... ......................... ................ ................ ... 3-4 2

Upper Ca rd Cag e F a n Re m o v al .... ........ ................. ................ ................ . 3-42

Figure 3–39 Card Cage Backplane Connector Access Plate Removal.. 3-42

Figure 3–40 Card Cage Backplane Assembly....................................... 3-43

Figure 3–41 Upper Card Cage Fan Removal ........................................ 3-43

Upper Card Cage Fan Replacement ................. .... .. .... .... .... .... .. .... .... .... ... 3-44

Figure 3–42 Applying Power ................................................................ 3-44

Lower Card Cage Fan Re mov al ...... ........ ................. ................ ............... 3-45

Figure 3–43 Card Cage Backplane Expansion PCB.............................. 3-45

Figure 3–44 Flex Cable Bracket Remo v al ........ ................ ..................... 3-46

Figure 3–45 Lower Card Cage Fan Removal........................................ 3-46

Lower Card Cage Fan Re p lacement ......... ................. ................ ............. 3-46

Figure 3–46 Applying Power ................................................................ 3-47

Lower Card Cage Fan Bracket Assembly ................................................. 3-48

Fan Bracket Assembly Removal ........................................................ 3-48

Figure 3–47 Lower Card Cage Fan Bracket Re m o v a l ..... ...................... 3-48

Figure 3–48 Lower Card Cage Bracket Assembly................................3-49

Fan Bracket Assembly Replacement .................................................. 3-49

Figure 3–49 Applying Power ................................................................ 3-50

Card Cage/Back Plane Remov e and Rep lace .............. ................ ............. 3 - 5 1

Card Cage/Back Plane Removal ........................................................ 3-51

Figure 3–50 Card Cage Back Plane Assembly Removal ...................... 3-52

Card Cage/Back Plane Replacement .................................................. 3-53

Figure 3–51 Applying Power ................................................................ 3-54

Expansion Card Cage/Back Plane Remove and Replace .......... .... .... .... ... 3-55

Expansion Card Cage/Back Plane Removal ......................................3-55

Figure 3–52 Expansion Card Cage/Backplane...................................... 3-56

Expansion Card Cage/Back Plane Replacement . ...... .... ...... ...... ...... ... 3- 57

Figure 3–53 Applying Power ................................................................ 3-58

High Density SCSI I/O Boards and SCSI Connector Plate Assemblies ... 3-59

)

ABLE OF CONTENTS (CONT’D

Drive Divider Remove and Replace .................. .... ...... .... ...... .... ...... .... ..... 3-62

Drive Guide Remove and Replace ............................................................ 3-65

Upper Ma g a zine Opto Sensors ............. ......... ................ ................ ........... 3-6 7

Lower Magazine Opto Sensors ................................................................. 3-70

Shuttle Assembly Track Sensor Remove and Replace ............................. 3-73

Elevator Opto Sensor Remove and Replace ............................................. 3-75

Shuttle Assembly Robotics Remove and Replace ......... ........................... 3- 78

)

SCSI I/O Board and the SCSI Connector Plate Assembly Removal . 3-59

Figure 3–54 SCSI I/O Board Removal.................................................. 3-60

Figure 3–55 SCSI I/O Board Removal.................................................. 3-60

SCSI I/O Board and the SCSI Connector Plate Assembly Replacement 3-61

Figure 3–56 Applying Power ................................................................ 3-61

Drive Divider Removal ...................................................................... 3-62

Figure 3–57 Wire Harnes s C o v er Plate............... .............................. .... 3-63

Figure 3–58 Drive Divider Removal ..................................................... 3-63

Drive Divider Replacement ................................................................ 3-64

Figure 3–59 Applying Power ................................................................ 3-64

Drive Guides Removal ....................................................................... 3-65

Figure 3–60 Drive Guide Removal ....................................................... 3-65

Drive Guides Replacement ................................................................. 3-66

Figure 3–61 Applying Power ................................................................ 3-66

Upper Magazine Opto Sensors Removal ........................................... 3-67

Figure 3–62 Control Pan el PCB Cover Pla t e ... ........ ................ ............. 3-6 7

Figure 3–63 Magazine Opto Sensors..................................................... 3-68

Upper Magazine Opto Sensors Replacement ..................................... 3-68

Figure 3–64 Applying Power ................................................................ 3-69

Lower Magazine Opto Sensor Removal ............................................3-70

Figure 3–65 Control Pan el PCB Cover Pla t e ... ........ ................ ............. 3-7 0

Figure 3–66 Magazine Opto Sensors..................................................... 3-71

Lower Magazine Opto Sensor Replacement ............................... .... ... 3- 71

Figure 3–67 Applying Power ................................................................ 3-72

Shutt l e As sembly Track Sen so r Removal .............. ........................ .... 3-73

Figure 3–68 Track Sensor Removal ...................................................... 3-73

Shuttle Assembly Track Sensor Replacement ................................... 3-73

Figure 3–69 Applying Power ................................................................ 3-74

Elevator Opto Senso r Re m o v a l .... ......... .. ........ ........ .. ........ ........ .. ....... 3-75

Figure 3–70 Backplane Access Cover.............. .. .... .... .... .. .... .... .... .. .... ... 3-75

Figure 3–71 Pass Thru Sensor Remove................................................. 3-76

Elevator Opto Senso r Re p l a cement .. ......... ........ ................ ................ . 3-76

Figure 3–72 Powering up the Library.................................................... 3-77

Removing the Robot Shuttle and Track Base ............... ..................... 3-78

Figure 3–73 Fle x Ca b le, carrie r and clip re m o v a l........... ...................... 3-78

Figure 3–74 Rotate Track 90 Deg ......................................................... 3-79

Figure 3–75 Shuttle Brake Release ..................................... ...... ...... ...... 3-79

ABLE OF CONTENTS (CONT’D

Figure 3–76 Removing Robotics Base.................................................. 3-80

Replacing the Robot Shuttle and Base ............................................... 3-80

Bar Code Re ader Remove and Replace .... ......... ................ ................ ....... 3-82

Bar Code Reader Removal ................................................................. 3-82

Figure 3–77 Bar Code Reader Removal.... ................. ................ ........... 3-8 2

Bar Code Reader Replacement .......................................................... 3-82

Figure 3–78 Applying Power ................................................................ 3-83

Front Vertical Axis Assembly Remove and Replace .................. .... .. .... .. . 3-84

Remov i n g th e Fr ont Verti c al Axis A ss embly ............ ........................3-84

Figure 3–79 Rotate Track 90 Deg ......................................................... 3-84

Figure 3–80 Shuttle Brake Release.............. ...... ...... ........ ...... ...... ...... .... 3-85

Figure 3–81 Fron t Vertical Axis A ssembly Screws............................ ..3-85

Figure 3–82 Front Vertical Axis Motor Cable ...................................... 3-86

Figure 3–83 Front Vertical Axis Screws ............................................... 3-86

Replac ing t h e Fr o n t Vertical Ax i s A ssembly ........ ................ ........ ..... 3- 8 7

Figure 3–84 Shuttle Robot..................................................................... 3-87

Rear Vertical Axis Assembly Remove and Replace ................................3-88

Removing the Rear Vertical Axis Assembly ..................................... 3-88

Figure 3–85 Fle x Ca b le, carrie r a n d cli p removal................................. 3-88

Figure 3–86 Motor Cable / Mountin g S c rews...... ................ ................ . 3-8 9

Figure 3–87 Rear Vertical Axis Screws Removed................................ 3-89

Replacing the Rear Vertical Axis Assembly ......................................3-90

Vertical Axis PCB Remove and Replace ............................ .... .... .. .... .... ... 3-91

Contro ller Board Rem o v a l ............. ................. ................ ................ ... 3-91

Figure 3–88 Vertical Controll er Board.... ......... ................ ................ ..... 3-91

Replacing the Controller Board .......................................................... 3-92

Figure 3–89 Vertical Controller Board Removed .................................3-92

Figure 3–90 Applying Power ................................................................ 3-93

Robot Base Flex Cable Remove and Replace .......................................... 3-94

Robot Base Flex Cable Removal ....................................................... 3-94

Figure 3–91 Ac ce s s P a n el / Flex Ca b l e Bracket.... .................. ..............3-95

Figure 3–92 Remo v ing Fan fro m th e Stand o ffs.......... ..........................3-95

Figure 3–93 Track Mounting Screws .................................................... 3-96

Figure 3–94 Disconnecting Flex Cable at J1......................................... 3-96

Figure 3–95 Removing Flex Cable........................................................ 3-97

Figure 3–96 Disc onnec ti n g F l e x Ca b l e at J1 2....... .................. ..............3-98

Robot Base Flex Cable Replacement ................................................. 3-98

Figure 3–97 Applying Power ................................................................ 3-99

Shuttle Assembly Flex Cable Remove and Replace ............................... 3-100

Robot Flex Cable Removal .............................................................. 3- 100

Figure 3–98 Shuttle PCB................................... ...... ...... ...... ...... .... ...... 3-100

Figure 3–99 Fle x Ca b le, carrie r a n d cli p removal...............................3-101

Figure 3–100 Access Panel / Flex Cable Bracket................................ 3-101

Figure 3–101 Shuttle Flex Cable Connections.................................... 3-102

)

ABLE OF CONTENTS (CONT’D

Chapter 4 - Operation

Introduction ................................................................................................. 4-1

Front Panel .................................................................................................. 4-1

Libra ry D i sp l a y Screens and Opt i o n s .............. ................ ................ ........... 4-8

Menu Selections ........................................................................................ 4-14

)

Rotating Track Flex Cable Replacement ......................................... 3-102

Figure 3–102 Applying Power ............................................................ 3-103

Figure 4–1 Library Front Panel ............................................................... 4-1

Magazine Doors ................................................................................... 4-2

Figure 4–2 Magazine Door Mechanical Release..................................... 4-2

Indica tors .... .......... ........ .......... ........ ........... ........ .......... ........ .......... ....... 4-3

Figure 4–3 Library Indicators.................................................................. 4-3

Table 4-1 Indicators................................................................................. 4-3

Turning On The Libraries .................................................................... 4-3

Neo Series 2000 .............................. ............... ........ ........ ........ ........ ...... ..... 4-3

Figure 4–4 Powering the Neo Series 2000 .............................................. 4-4

Neo Series 4000 .............................. ............... ........ ........ ........ ........ ...... ..... 4-4

Figure 4–5 Powering The Neo Series 4000............................................. 4-4

Initialization Screen .............................................................................. 4-5

Figure 4–6 Initialization Screen ............ .... .... .. .... .... .... .... .... .... .... .... .... ....4-5

Library Default Screen ......................................................................... 4-5

Figure 4–7 Library D efault Scr ee n........... ................ ........ ................ ....... 4-5

Front Panel and Media Security Locks ................................................4-6

Passwords Screen ...................................................................................... 4-6

Figure 4–8 Library Password Lev els... ................. ................ ................ ... 4-6

Host System ...... ................ ................ ................. ................ ........ ............... 4-7

Technical Support Information Option ..................................................... 4-8

Figure 4–9 Technical Support Information Screen ................................. 4-8

Access Mail Slot Option (Left Magazine Only) .......... .... .... .. .... .... .... .. .... . 4-9

Figure 4–10 Access Mail Slot Screen...................................................... 4-9

Access Magazine Option .. .. .... .. .... .. .... ....... .. .... .. .... .. .... .... .. .... .. .... .. .... .... .. . 4-9

Figure 4–11 Access Magazine Screen................................................... 4-10

Move Media ...... ................ ................ ................. ........ ................ ............. 4-10

Figure 4–12 Move Media Screen .......................................................... 4-10

Figure 4–13 Move Media Sc reen (Sou rc e).............. ..............................4-11

Figure 4–14 Move Media Sc reen (Des ti n ation)...... ..............................4-11

LCD Contrast Controls ........................................................................... 4-11

Power ...................................................................................................... 4-12

Figure 4–15 Pow e r D o wn In i tiati o n Screen........ .................................. 4-12

Status ....................................................................................................... 4-13

Figure 4–16 Neo Series Status Screen...... ................ ........ ................ ..... 4-13

Online ........ ...... ........ ...... ........ ...... ........ ....... ........ ...... ........ ...... ........ ...... ... 4- 13

xii

ABLE OF CONTENTS (CONT’D

Figure 4–17 Menu Screen...................................................................... 4-14

View Sys t e m Data ............ ................ ................. ........ ................ ......... 4-1 5

Librar y O p t i o n s .............................. ....................... .............................. .... 4-15

Figure 4–18 Vie w Li b rary Opti o n s Sc reen (Ini tial Screen)... ................ 4-15

Table 4-2 View Library Options............................................................ 4-15

SCSI Options ...........................................................................................4-18

Figure 4–19 View SCSI Options Screen (Initial Screen)...................... 4-18

Table 4-3 View SCSI Options............................................................... 4-18

Network Options ..................................................................................... 4-20

Figure 4–20 Vie w Network O p t io n s S c reen............ .. ...... ...................... 4-20

Table 4-4 View Network Options.......................................................... 4-20

Librar y In fo ...................... ............................. ..........................................4-20

Figure 4–21 View Library Info Screen.................................................. 4-21

Cartr i d g e M ap .................................. ................................... .. ...... ............ 4-21

Figure 4–22 Cartridge Map (page 1) ..................................................... 4-21

Edit Opt io n s .............. ................ ................. ........ ................ ................ . 4-21

Library .....................................................................................................4-22

Figure 4–23 Edit Library Options Screen.............................................. 4-22

SCSI ........................................................................................................ 4-22

Figure 4–24 Edit SCSI Options Screen ................................................. 4-22

Network ................................................................................................... 4-23

Figure 4–25 Edit Network Options Screen............................................ 4-23

Passwo rds .... ........ ...... ........ ...... ........ ...... ......... ...... ........ ...... ........ ...... ....... 4-2 3

Figure 4–26 Edit Passwords Options Screen......................................... 4-23

Utilities ............................................................................................... 4-24

Security Level ......................................................................................... 4-24

Figure 4–27 Security Level Screen........................................................ 4-24

Inserting and Removing Tape Cartridges ................................................. 4-25

Removin g Mag a z i n es ..... ........ ......................... ................ ................ ... 4-2 5

Figure 4–28 Remo v ing Tape Cartridg e Magazi n es..... ............ ..............4-25

Inserting Cartr i d ge s into a Magaz ine ............ ................ ........ ............. 4-25

Figure 4–29 Tape Magazine with Tape Cartridges Installed................. 4-26

Using the Mail Slot (Left Magazines Only) ....................................... 4-26

Figure 4–30 Left Magazine Mail Slot ................................................... 4-27

Barcode Labels . ................ ................ ................. ................ ................ . 4-2 7

Figure 4–31 Barcode Label installation................................................. 4-27

)

Chapter 5 - Troubleshooting

Introduction ................................................................................................. 5-1

Platf o rm Pr o b lems ............ ........ ................ ................. ................ ................ . 5-1

Error Recovery ............................................................................................ 5-2

Figure 5–1 Troubleshooting Flow Chart ................................................. 5-2

Error Recovery Procedures ......................................................................... 5-3

xiii

ABLE OF CONTENTS (CONT’D

Fault Sy m p t o m C o d es (FSCs) .......... ................. ................ ................ ........ . 5-4

Chapter 6 - Connectors, Switches and Indicators

Introduction ................................................................................................. 6-1

Neo Series 2000 Connectors ....................................................................... 6-1

)

Table 5-1 Error Recovery Procedures ..................................................... 5-3

Table 5-2 Fault Symptom Codes ............................................................. 5-4

Library Controller Board .......................................................................... 6-1

Figure 6–1 Library Co n t ro l l e r Board . ......... ........ ................ ................ ..... 6- 1

Table 6-1 Library Controller Board Connectors ..................................... 6-1

Contro l Pa n e l Bo ard .............. ................ ................. ................ ................ ... 6-2

Figure 6–2 Control Panel Board.............................................................. 6-2

Table 6 -2 Control Panel Boa r d Con n ectors..... ...... ........................ .......... 6-2

Card Cage/Backplane Assembly ............................................................... 6-3

Figure 6–3 Card Cage /B a c k p l an e A ssembly........ ................ ................ ... 6-3

Table 6-3 Card Cage/Backplane Assembly Connectors.......................... 6-3

Shuttle Assembly Bo a rd .............. ................. ........ ................ ................ ..... 6-4

Figure 6–4 Shuttle Assembly Board........................................................6-4

Table 6-4 Shuttle Assembly Board Connectors ...................................... 6-4

SCSI I/O Bo ard ..... ................ ................ ......... ................ ................ ........... 6-5

Figure 6–5 SCSI I/ O Bo ard (bottom side)........................... ....................6-5

Table 6-5 SCSI I/O Board Connectors (bottom side).............................. 6-5

Figure 6–6 SCSI I/O Board (top side)..................................................... 6-6

Table 6-6 SCSI I/O Board Connectors (top side).................................... 6-6

Hot Swap Library Board ........................................................................... 6-7

Figure 6–7 Hot Swap Library Board....................................................... 6-7

Table 6-7 Hot Swap Library Board......................................................... 6-7

Neo Series 4000 Connectors ................................................... ........ ..... 6-8

Library Controller Board .......................................................................... 6-8

Figure 6–8 Library Co n t ro l l e r Board . ......... ........ ................ ................ ..... 6- 8

Table 6-8 Library Controller Board Connectors ..................................... 6-8

Contro l Pa n e l Bo ard .............. ................ ................. ................ ................ ... 6-9

Figure 6–9 Control Panel Board.............................................................. 6-9

Table 6 -9 Control Panel Boa r d Con n ectors..... ...... ........................ .......... 6-9

Card Cage/Backplane Board ................................................................... 6-10

Figure 6–10 Card Cage/Backplane Board.............................................6-10

Table 6-10 Card Cage/Backplane Board Connectors............................ 6-10

Card Cage/Backplane Expansion Board ................................................. 6-11

Figure 6–11 Card Cage/Backplane Expansion Board........................... 6-11

Table 6-11 Card Cage/Backplane Expansion Board Connectors.......... 6-11

Shuttle Assembly Bo a rd .............. ................. ........ ................ ................ ... 6-1 2

Figure 6–12 Shuttle Assembly Board.................................................... 6-12

Table 6-12 Shuttle Assembly Board Connectors .................................. 6-12

xiv

ABLE OF CONTENTS (CONT’D

Mono Track Interface Board ....................... ......... .... .... ...... .... .... .... ...... ... 6-13

Figure 6–13 Mono Track Interface Board............................................. 6-13

Table 6-13 Mono Track Interface Board Connectors............................ 6-13

Vertical Axis Assembly Board ............................................................... 6-14

Figure 6–14 Vertical Axis Asse m b ly Bo a r d......... ................ ................ . 6 -14

Table 6- 1 4 Ver t i c al A x i s A ssembly Boar d Co n n ec t o rs ... ................ ..... 6-14

Upper and Lo w er SCSI I/O Bo ards ............ ................. ........ ................ ... 6-1 5

Figure 6–15 SCS I I/ O Bo ard (bottom side)........................... ................ 6-15

Table 6-15 SCSI I/O Board Connectors (bottom side).......................... 6-15

Figure 6–16 SCSI I/O Board (top side)................................................. 6-16

Table 6-16 SCSI I/O Board Connectors (top side)................................ 6-16

Hot Plug Library Board ........................................................................... 6-17

Figure 6–17 Hot Plug Li b r a ry Board.................... ................ ................ . 6-1 7

Table 6-17 Hot Plug Library Board....................................................... 6-17

Switches ...... ................................................................................. ............. 6-18

Library Controller Board .................................................................... 6-18

Figure 6–18 Library Controller Board Mode Switch ............................ 6-18

Power Supply ..................................................................................... 6-18

Figure 6–19 Power Supply (s) Power On/Off Switch ........................... 6-18

LED Ind icators ............ ................ ........ ................. ................ ........ ............. 6-19

Power Supply(s) Power-On LED Indicator ....................................... 6-19

Figure 6–20 Power Supply(s) Power-On LED Indicator ...................... 6-19

Library Status LED Indicator ............................................................. 6-19

Figure 6–21 Power Supply(s) Power-On LED Indicator ...................... 6-19

)

Appendix A - Specification

Hardwa re Specifi cation ....... ........ ........ ........ ................. ........ ................ ....... A-1

Table A–1 Hardwa re Specifi c at ion ... ................. ........ ................ .............A- 1

Enviro n m e n t a l S p e c i fication s ... ........ ........ ................. ................ ........ .........A-3

Safety .. .... ...... .... ...... .... ...... .... ...... .... ...... ..... ...... .... ...... .... ...... .... ...... .... ...A -3

Table A–2 Safety Specification..... ................. ................ ........ ................ .A-3

Electro m a g n e t i c Em i ssions ...... ................. ................ ................ ...........A-4

Table A–3 Electr o m a g n et ic Emissi o n s Specifica ti o n..... ........ ........ .........A -4

Electrostatic Discharge .........................................................................A-5

Table A–4 Elect ro St a t i c D i scharge S p e cificat i o n...................................A -5

Temperature, Humidity and Altitude ................................................. ..A-5

Table A–5 Temperature Humidity and Altitude Specification................A-5

Shock .. ........ .......... ........ .......... ........ ........... ........ .......... ........ .......... ....... A-5

Table A–6 Electr o m a g n et ic Emissi o n s Specifica ti o n..... ........ ........ .........A -5

Vibration ...............................................................................................A-6

Table A–7 Vibrati o n Sp ecifica t ion............ ................. ................ ........ .....A- 6

Prima ry P o w e r ........ ................ ........ ................. ................ ........ ................ ...A-7

Voltage Limits ................... .... ...... .... ...... ... .. .... ...... .... ...... .... ...... .... ...... ..A-7

ABLE OF CONTENTS (CONT’D

Coolin g .. .... .. .... .. .... .. .... .. .... .. .... .. .... .. .... .. ..... .. .... .. .... .. .... .. .... .. .... .. .... .. .... .. .... . A- 9

FCC Notice ...............................................................................................A-10

Instal l ation Consi d erations ..... ........ ................. ................ ................ ........ .A-11

Appendix B - Vertical Axis Alignment

Alignm e n t Pr o c ed u re ............ ........ ................. ................ ................ .............B-1

)

Frequency Limits ..................................................................................A-7

Power Requ irements .................... ................. ................ ........ ............... A-7

Table A–8 Current .. ........ ........ .. ........ ......... ................ ................ .............A- 7

Sag / Surge Pr o t e ction .............. ........ ................. ................ ................ ...A-8

Table A–9 Sag / Surge Protection ...........................................................A-8

Power Lin e Disturba n ce ......... ................. ........ ................ ................ .....A- 8

Table A–10 Power Li n e D i st u rbance ....... ........ ................ ........ ............... A - 8

Japanese Voluntary Control Council for Interference (VCCI) ...............A-10

Translation ..............................................................................................A-10

Rack Mount i n g ..................... ................. ................ ................ .............A- 1 1

Input Supply .......................................................................................A-11

Grounding ...........................................................................................A-11

Figure B–1 Applying Power.. ........ ................. ................ ................ .........B-1

Figure B–2 Initialization Screen ..............................................................B-2

Figure B–3 Menu Screen......... ................. ........ ................ ................ .......B- 2

Figure B–4 Diagnostics Screen . .......... ....................... .......... ............ .......B-3

Figure B–5 Vertical Axis Calibration Screen..........................................B-3

Figure B–6 Mounting Screw Sequence...................................................B-4

Figure B–7 Final Calib ration Scr e en .............. .. ........ ........ ................ .......B- 5

Figure B–8 Initial Calibration Screen......................................................B-5

Figure B–9 Main Screen............ ........ ................. ................ ........ .............B-6

Appendix C - Elevator Assembly Installation

Introduction ................................................................................................. C-1

Planni n g Yo u r Installat i o n ..... ........ ................. ........ ................ .............C-2

Positioning Your Modules and the Elevator ........................................C-2

Verify Minimum Fi rm w are Level .. ................. ........ ................ ........ .....C-2

Figure C–1 Powering u p the Li b rary........ ........ ................ ................ .......C- 3

Neo Series Router .......................................................................................C-4

Router Installation ................................................................................C-4

Figure C–2 Typical Ro u t e r ........ ........ ................. ................ ................ .....C-4

Figure C–3 Router Inst a l l e d ................ ................. ................ ........ ...........C-5

Instal l i n g the Elevato r As sembly ............... ................ ........ ................ .........C-6

Figure C–4 Drive Sho e/Blank Pan e l Removal... ........ ................ .............C-7

Figure C–5 Cover Plat e Re m o v a l................... ................ ................ .........C-7

Figure C–6 Installing the Elevator Assembly..........................................C-9

Figure C–7 Installi n g a Ta p e Drive . ................. ................ ........ .............C-10

xvi

ABLE OF CONTENTS (CONT’D

Elevator Assembly Extension ...................................................................C-11

Mechanical Installation ......................................................................C-11

Elevato r A ssembly Required Tool s .. ........ ......... ................ ................ .....C-11

Orientation Of Par ts During Assembly ....... ......... ................ ................ ...C-12

Figure C–8 Factory Assembled Elevator Assembly..............................C-12

Prepari n g to A ssemble the Elevator ... ......... ................ ................ .......C- 1 2

Figure C–9 Elevator B o t tom Plate................ ........ ................ ................ .C - 1 3

Figure C–10 Media Elev ator Car............. ................. ................ .............C-13

Figure C–11 Tensioner Ramp/Idler Pulley Zero Point..........................C-14

Figure C–12 Elevator Belt Block and Brackets.....................................C-14

Figure C–13 Tensio n e r Ram p /Idler Pu l l e y... ........ ................ ........ .........C-15

Figure C–14 Elevator Extension Alignme nt .........................................C-15

Figure C–15 Tie Bar Inst a l l a t i o n ....... ................. ................ ................ ...C-16

Table C-1 Timing Belt Lengths.............................................................C-16

Figure C–16 Timing Belt Installation Base Section..............................C-17

Figure C–17 Timing Belt Installation....................................................C-17

Figure C–18 Timing Belt to Belt Block ................................................C-18

Figure C–19 Assemb led Elevato r an d Ex tension ....... ................ ........ ...C-19

Neo Series Module Configuration ............................................................C-20

Configuring Modules For Elevator Application ................................C-20

Figure C–20 Powerin g u p th e Li b rary....... ......... ........ ................ ........ ...C-20

Configuring the Primary Master Module ................................................C-20

Figure C–21 Neo Main GUI Display.....................................................C-21

Figure C–22 Menu Screen. ........ ................ ......... ................ ................ ...C-21

Figure C–23 Module Configuration Select Screen. .................. .............C-22

Figure C–24 Module Configuration Screen ..................... ................ .....C-22

Figure C–25 Module Configuration Confirm........................................C-23

Figure C–26 Primary Master Screen .....................................................C-23

Configuring Slave Modules .................................................................... C-24

Figure C–27 Neo Main GUI Display.....................................................C-24

Figure C–28 Menu Screen. ........ ................ ......... ................ ................ ...C-24

Figure C–29 Module Configuration Select Screen. .................. .............C-25

Figure C–30 Module Configuration Screen ..................... ................ .....C-25

Figure C–31 Module Configuration Confirm........................................C-25

Figure C–32 Typical Co n f igured Sla v es . ......... ................ ................ .....C-26

Cabling and Interface Connections ........................................................ ...C-27

Figure C–33 Typical Li b rary Cabling ................ ................ ................ ...C-27

Figure C–34 Powerin g u p th e Li b rary....... ......... ........ ................ ........ ...C-28

Verifying Firmware Level of the Slave Modules ............................... C-29

Fail- o v e r O p eration ......... ................ ........ ................. ................ ........ .........C-30

Introduction ........................................................................................C-30

Fail-Ov er Terms ........ ........ ................ ........ ................. ................ .............C-3 0

Cabling Considerations for Fail-Over Operation ....................................C-30

Fail-Over Initiation .............................................................................C-31

)

xvii

ABLE OF CONTENTS (CONT’D

)

Local Fail-Over to Secondary Master Initiation .....................................C-31

Figure C–35 Secondary Master Screen ............ .... ...... ...... .... ...... ...... .... .C-31

Figure C–36 Secondary Master Menu Screen.......................... ...... ...... .C-32

Figure C–37 Secondary Master Maintenance Screen............. ........ ...... .C-32

Remote Fail-Over to Secondary Master Initiation . ........ .........................C-33

Restori n g N o rm al Operati o n .. ........ ................. ........ ................ ...........C-34

Local Fail-over to Primary Master ..........................................................C-34

Figure C–38 Secondary Master Screen ............ .... ...... ...... .... ...... ...... .... .C-34

Figure C–39 Secondary Master Menu Screen.......................... ...... ...... .C-35

Figure C–40 Secondary Master Maintenance Screen............. ........ ...... .C-35

Remote F a i l over to Prima ry Ma ster ............. ........ ................ ................ ...C-35

xviii

List of Figures

Chapter 1 Illustrated Parts Catalog

Figure 1–1 Neo Series™ Library Modules..... ........ ................. ........ ........ ........ ..... 1-1

Figure 1–2 Neo Series 2000 Mechanical Parts. ....................... ............ .......... ....... 1-2

Figure 1–3 Neo Series 4000 Mechanical Parts. ....................... ............ .......... ....... 1-3

Figure 1–4 Neo Series™ 2000 Electrical Parts .................................................... 1-4

Figure 1–5 Neo Series™ 4000 Electrical Parts .................................................... 1-5

Chapter 2 Servicing the Neo Series 2000

Figure 2–1 Manual Door Release ......................................................................... 2-3

Figure 2–2 Magazine Removal............................................................................. 2-3

Figure 2–3 Tabletop Model Outer Skin Removal ................................................ 2-4

Figure 2–4 Cooling Fan Disconnect..................................................................... 2-5

Figure 2–5 Tabletop Model Cover Removal ........................................................ 2-6

Figure 2–6 Shuttle Brake Release............................. .... .... .... .... ...... .... .... .... .... .... .. 2-8

Figure 2–7 Shuttle Assembly in Parked Position ................................................. 2-8

Figure 2–8 Control Panel Board ........................................................................... 2-9

Figure 2–9 Front Pane l Removal.... ........ .. ........ ................. ........ .. ........ ........ ....... 2-10

Figure 2–10 Routing Front Pane l Ca b le s.. ........ ................. ................ ................ . 2-11

Figure 2–11 Powering up the Library................................................................. 2-12

Figure 2–12 GUI Assembly Remove an d Re place........ ................ ................ ..... 2- 1 3

Figure 2–13 Powering up the Library................................................................. 2-14

Figure 2–14 Front Pan e l LED Remove ................ ......... ................ ................ ..... 2- 1 5

Figure 2–15 Powering up the Library................................................................. 2-16

Figure 2–16 Front Panel Solenoids Cable Tie.................................................... 2-17

Figure 2–17 Front Pan e l Sol e n o i d Re m o v e a n d Re p l ac e .. ........ ................ .. ....... 2-18

Figure 2–18 Powering up the Library................................................................. 2-19

Figure 2–19 Removing a Tap e Drive ................... ................. ........ ................ ..... 2- 2 1

Figure 2–20 Installing a Tape Drive................................................................... 2-21

Figure 2–21 Powering up the Library................................................................. 2-22

Figure 2–22 Access Plate Removal .................................................................... 2-23

Figure 2–23 Elevator Opto Sensor...................................................................... 2-24

Figure 2–24 Powering up the Library................................................................. 2-25

Figure 2–25 Control Panel PCB Remove and Replace ...................................... 2-26

Figure 2–26 Powering up the Library................................................................. 2-27

Figure 2–27 Mail S l o t S o l e n o i d Remove an d R ep lace......... ...... ........................2-28

Figure 2–28 Powering up the Library................................................................. 2-29

Figure 2–29 Library Controller Card Removal .................................................. 2-30

Figure 2–30 Powering up the Library................................................................. 2-31

Figure 2–31 FCO Card Rem o v a l ................ ......................... ................ ............... 2-32

Figure 2–32 FCO Card Replacement...... .... .... .... .. ....... .... .... .... .... .. .... .... .... .... .. ... 2-33

IST OF FIGURES

Figure 2–33 Powering up the Library................................................................. 2-33

Figure 2–34 Power Supply Remove and Replace .............................................. 2-34

Figure 2–35 Powering up the Library................................................................. 2-35

Figure 2–36 Power Supply Receiver Remove and Replace ............................... 2-36

Figure 2–37 Powering up the Library................................................................. 2-37

Figure 2–38 Card Cage Backplane Assembly .................................................... 2-38

Figure 2–39 Card Cage Backplane Connector Access Plate Removal............... 2-39

Figure 2–40 Card Cage Fan Removal................................................................. 2-39

Figure 2–41 Powering up the Library................................................................. 2-40

Figure 2–42 Card Cage Bac k P l a n e Assembl y Removal ............................... .... 2-42

Figure 2–43 Powering up the Library................................................................. 2-43

Figure 2–44 SCSI I/O Board Removal............................................................... 2-46

Figure 2–45 SCSI I/O Board / Plug Assembly................................................... 2-46

Figure 2–46 Powering up the Library................................................................. 2-47

Figure 2–47 Tape Driv e Shield Rem oval . ........ ................. ................ ................ . 2-4 8

Figure 2–48 Powering up the Library................................................................. 2-49

Figure 2–49 Drive Guide Removal..................................................................... 2-50

Figure 2–50 Powering up the Library................................................................. 2-51

Figure 2–51 Magazine Opto Sensor ................................................................... 2-52

Figure 2–52 Powering up the Library................................................................. 2-53

Figure 2–53 Shuttle Assembly Track Sensor Removal.......................... ........ ....2-55

Figure 2–54 Powering up the Library................................................................. 2-56

Figure 2–55 Shuttle Assembly Removal............................................................ 2-58

Figure 2–56 Installing Flex Chain On Robot...................................................... 2-59

Figure 2–57 Powering up the Library................................................................. 2-60

Figure 2–58 Bar Code Reader Remova l ................ ........ ................ ................ ..... 2- 6 1

Figure 2–59 Powering up the Library................................................................. 2-62

Figure 2–60 Shuttle Assembly In Parked Position............................... ........ ...... 2-64

Figure 2–61 J6 and J3 Removal.......................................................................... 2-64

Figure 2–62 Flex Chain Removal....................................................................... 2-65

Figure 2–63 Removing Flex Chain from Shuttle Assembly............................... 2-66

Figure 2–64 Installing Flex Chain on Robot ...................................................... 2-67

Figure 2–65 Powering up the Library................................................................. 2-68

Figure 2–66 Cable Support Rod Removal.......................................................... 2-69

Figure 2–67 Powering up the Library................................................................. 2-70

Chapter 3 Servicing the Neo Series 4000

Figure 3–1 Manual Door Release ......................................................................... 3-3

Figure 3–2 Magazine Removal............................................................................. 3-4

Figure 3–3 Tabletop Mod e l Ta b l e t o p Co v e r Remov al................................. ........3-5

Figure 3–4 Cooling Fan Disconnect..................................................................... 3-6

Figure 3–5 Inside Cove r s Rem o v a l ................ ................. ................ ................ ..... 3- 7

Figure 3–6 Shuttle Brake Release............................. .... .... .... .... ...... .... .... .... .... .... .. 3-9

IST OF FIGURES

Figure 3–7 Shuttle Assembly in Parked Position ................................................. 3-9

Figure 3–8 Front Pane l Remove................. ................. ................ ................ ....... 3-11

Figure 3–9 Front Pane l Removed . ................ ................. ................ ........ .. ........ ... 3-1 1

Figure 3–10 Applying Power.............................................................................. 3-12

Figure 3–11 GUI Assembly Remove an d Re place........ ................ ................ ..... 3- 1 3

Figure 3–12 Applying Power.............................................................................. 3-14

Figure 3–13 LED Remove an d Re p l ac e . ................ ................. .. ........ ................ . 3-15

Figure 3–14 Powering up the Library................................................................. 3-16

Figure 3–15 Front Pan e l La t ch A ssembly ........ ......... ................ ................ ......... 3-1 7

Figure 3–16 Applying Power.............................................................................. 3-18

Figure 3–17 Removing a D riv e S h o e As se m b l y ................. ........ ................ ....... 3-20

Figure 3–18 Installing a Tape Drive................................................................... 3-21

Figure 3–19 Control Pan el PCB Mounti n g Screws..... ........ ................ ............... 3-22

Figure 3–20 Control Panel PCB Connections .................................................... 3-23

Figure 3–21 Applying Power.............................................................................. 3-24

Figure 3–22 Control Pan el PCB Cover Pla t e.... ................. ................ ................ . 3-25

Figure 3–23 Magazine/Mail Slot Interlock Mounting Screws ........................... 3-26

Figure 3–24 Applying Power.............................................................................. 3-27

Figure 3–25 Control Pan el PCB Cover Pla t e.... ................. ................ ................ . 3-28

Figure 3–26 Interlock Mounting Screws ............................................................ 3-29

Figure 3–27 Applying Power.............................................................................. 3-30

Figure 3–28 Library Controller Card Removal .................................................. 3-31

Figure 3–29 Applying Power.............................................................................. 3-32

Figure 3–30 FCO Card Rem o v a l ................ ......................... ................ ............... 3-33

Figure 3–31 FCO Card Replacement...... .... .... .... .. ....... .... .... .... .... .. .... .... .... .... .. ... 3-34

Figure 3–32 Apply Power................................................................................... 3-34

Figure 3–33 FCO Card Rem o v a l ................ ......................... ................ ............... 3-35

Figure 3–34 FCO Card Replacement...... .... .... .... .. ....... .... .... .... .... .. .... .... .... .... .. ... 3-36

Figure 3–35 Apply Power................................................................................... 3-36

Figure 3–36 Power Supply Remove and Replace .............................................. 3-37

Figure 3–37 Power Supply Reciever Remove and Replace ............................... 3-40

Figure 3–38 Applying Power.............................................................................. 3-41

Figure 3–39 Card Cage Backplane Connector Access Plate Removal............... 3-42

Figure 3–40 Card Cage Backplane Assembly .................................................... 3-43

Figure 3–41 Upper Card Cage Fan Removal...................................................... 3-43

Figure 3–42 Applying Power.............................................................................. 3-44

Figure 3–43 Card Cage Bac k p l a n e Expansion PCB..... ............ .................. ........3-45

Figure 3–44 Flex Cable Bracket Remo v al................. .. ........ ................ ............... 3-46

Figure 3–45 Lower Card Cage Fan Removal ..................................................... 3-46

Figure 3–46 Applying Power.............................................................................. 3-47

Figure 3–47 Lower Card Cage Fan Bracket Removal........................................ 3-48

Figure 3–48 Lower Card Ca g e Bracket Ass e m b l y .................... ................ ......... 3-4 9

Figure 3–49 Applying Power.............................................................................. 3-50

Figure 3–50 Card Cage Bac k P l a n e Assembl y Removal ............................... .... 3-52

IST OF FIGURES

Figure 3–51 Applying Power.............................................................................. 3-54

Figure 3–52 Expansion Card Cage/Backplane................................................... 3-56

Figure 3–53 Applying Power.............................................................................. 3-58

Figure 3–54 SCSI I/O Board Removal............................................................... 3-60

Figure 3–55 SCSI I/O Board Removal............................................................... 3-60

Figure 3–56 Applying Power.............................................................................. 3-61

Figure 3–57 Wire Harness Cover Plate .............................................................. 3-63

Figure 3–58 Drive Divider Removal .................................................................. 3-63

Figure 3–59 Applying Power.............................................................................. 3-64

Figure 3–60 Drive Guide Removal..................................................................... 3-65

Figure 3–61 Applying Power.............................................................................. 3-66

Figure 3–62 Control Pan el PCB Cover Pla t e.... ......... ................ ................ ......... 3-6 7

Figure 3–63 Magazine Opto Sensors.................................................................. 3-68

Figure 3–64 Applying Power.............................................................................. 3-69

Figure 3–65 Control Pan el PCB Cover Pla t e.... ......... ................ ................ ......... 3-7 0

Figure 3–66 Magazine Opto Sensors.................................................................. 3-71

Figure 3–67 Applying Power.............................................................................. 3-72

Figure 3–68 Track Sensor Removal ................................................................... 3-73

Figure 3–69 Applying Power.............................................................................. 3-74

Figure 3–70 Backplane Access Cover..................... .... .... .... .. .... .... .... .. .... .... .. .... . 3-75

Figure 3–71 Pass Thru Sensor Remove.............................................................. 3-76

Figure 3–72 Powering up the Library................................................................. 3-77

Figure 3–73 Flex Cable, carrier and clip removal .............................................. 3-78

Figure 3–74 Rotate Track 90 Deg....................................................................... 3-79

Figure 3–75 Shuttle Brake Release............................................. ...... ........ ...... .... 3-79

Figure 3–76 Removing Robotics Base ............................................................... 3-80

Figure 3–77 Bar Code Reader Remova l ................ ........ ................ ................ ..... 3- 8 2

Figure 3–78 Applying Power.............................................................................. 3-83

Figure 3–79 Rotate Track 90 Deg....................................................................... 3-84

Figure 3–80 Shuttle Brake Release............................................. ...... ........ ...... .... 3-85

Figure 3–81 Front Vertical Axis Assembly Screws ........................................... 3-85

Figure 3–82 Front Vertical Axis Motor Cable.................................................... 3-86

Figure 3–83 Front Vertical Axis Screws ............................................................ 3-86

Figure 3–84 Shuttle Robot.................................................................................. 3-87

Figure 3–85 Flex Cable, carrier and clip removal .............................................. 3-88

Figure 3–86 Motor Cable / Mountin g S c rews ............... ................ ................ ..... 3-89

Figure 3–87 Rea r V ertical Axis Screws Removed................... ........................ ..3-89

Figure 3–88 Vertica l Co n t ro l l e r Board...................... ................ ................ ........ . 3-91

Figure 3–89 Vertical Controller Board Removed............................................... 3-92

Figure 3–90 Applying Power.............................................................................. 3-93

Figure 3–91 Access Panel / Flex Cable Bracket................................................. 3-95

Figure 3–92 Removing Fan from the Standoffs ................................................. 3-95

Figure 3–93 Track Mounting Screws ................................................................. 3-96

Figure 3–94 Disconnecting Flex Cable at J1...................................................... 3-96

IST OF FIGURES

Figure 3–95 Removing Flex Cable..................................................................... 3-97

Figure 3–96 Disconnecting Flex Cable at J12.................................................... 3-98

Figure 3–97 Applying Power.............................................................................. 3-99

Figure 3–98 Shuttle PCB........................... ...... .... ..... .. ...... ...... ...... ...... ...... ...... .. 3-100

Figure 3–99 Flex Cabl e, carrier an d c l i p re m o v al ......... ................ ................ ... 3-1 0 1

Figure 3–100 Access Panel / Flex Cable Bracket............................................. 3-101

Figure 3–101 Shuttle Flex Cable Connections ................................................. 3-102

Figure 3–102 Applying Power.......................................................................... 3-103

Figure 4–1 Library Front Panel ............................................................................ 4-1

Chapter 4 Operation

Figure 4–2 Magazine D o o r Mechanical Release.... ................. ................ ............. 4-2

Figure 4–3 Library Indicators............................................................................... 4-3

Figure 4–4 Powering the Neo Series 2000 ........................................................... 4-4

Figure 4–5 Powering The Neo Series 4000 .......................................................... 4-4

Figure 4–6 Initialization Screen..................... .... .... ..................... .... .... .... .... .... .... .. 4-5

Figure 4–7 Library D efault Scr ee n ................... ................. ........ ................ ........... 4-5

Figure 4–8 Library Password Lev els...... ........ ................. ................ ........ ............. 4-6

Figure 4–9 Technica l S u p po r t Informat i o n Screen ........ ........ ................ ........ ....... 4-8

Figure 4–10 Access Mail Slot Screen................................................................... 4-9

Figure 4–11 Access Magazine Screen................................................................ 4-10

Figure 4–12 Move Media Screen........................................................................ 4-10

Figure 4–13 Move Media Screen (Source)......................................................... 4-11

Figure 4–14 Move Media Screen (Destination) ................................................. 4-11

Figure 4–15 Power Down Initiation Screen ....................................................... 4-12

Figure 4–16 Neo Series Status Screen....................... ................ ................ ......... 4-1 3

Figure 4–17 Menu Screen................................................................................... 4-14

Figure 4–18 View Library Options Screen (Initial Screen)................................ 4-15

Figure 4–19 View SCSI Options Screen (Initial Screen)................................... 4-18

Figure 4–20 View Network Options Screen....................................................... 4-20

Figure 4–21 View Library Info Screen............................................................... 4-21

Figure 4–22 Cartridge Map (page 1) .................................................................. 4-21

Figure 4–23 Edit Library Options Screen........................................................... 4-22

Figure 4–24 Edit SCSI Options Screen .............................................................. 4-22

Figure 4–25 Edit Network Options Screen......................................................... 4-23

Figure 4–26 Edit Passwords Options Screen ...................................................... 4-23

Figure 4–27 Security Level Screen..................................................................... 4-24

Figure 4–28 Removing Tape Cartridge Magazines............................................ 4-25

Figure 4–29 Tape Magazine with Tape Cartridges Installed.............................. 4-26

Figure 4–30 Left Magazine Mail Slot................................................................. 4-27

Figure 4–31 Barcode Label installation.............................................................. 4-27

Chapter 5 Troubleshooting

IST OF FIGURES

Figure 5–1 Troubleshooting Flow Chart .............................................................. 5-2

Figure 6–1 Library Co n t ro l l e r Board.. ........ ................. ................ ................ ......... 6-1

Chapter 6 Connectors, Switches and Indicators

Figure 6–2 Control Panel Board ........................................................................... 6-2

Figure 6–3 Card Cage /B a c k p l an e A ssembly .. ................. ................ ........ ............. 6-3

Figure 6–4 Shuttle Assembly Board....................................... ...... ........ ...... ...... .... 6-4

Figure 6–5 SCSI I/O Board (bottom side) ............................................................ 6-5

Figure 6–6 SCSI I/O Board (top side) .................................................................. 6-6

Figure 6–7 Hot Swap Library Board .................................................................... 6-7

Figure 6–8 Library Co n t ro l l e r Board.. ........ ................. ................ ................ ......... 6-8

Figure 6–9 Control Panel Board ........................................................................... 6-9

Figure 6–10 Card Cage/Backpla n e Bo a rd ........ ................. ................ ................ . 6-1 0

Figure 6–11 Card Cage/Backpla n e Ex p ansion Boa rd ................. ................ ....... 6-11

Figure 6–12 Shuttle Assembly Board....................................................... .......... 6-12

Figure 6–13 Mono Track Interface Board .......................................................... 6-13

Figure 6–14 Vertical Axis Asse m b ly Bo a r d..... ................. ................ ................ . 6-14

Figure 6–15 SCSI I/O Board (bottom side) ........................................................ 6-15

Figure 6–16 SCSI I/O Board (top side) .............................................................. 6-16

Figure 6–17 Hot Plug Li b r a ry Board.............. ................. ................ ................ ... 6-1 7

Figure 6–18 Library Con t roller Bo ard Mode Sw i t c h................. ........................ 6-18

Figure 6–19 Power Supply (s) Power On/Off Switch ........................................ 6-18

Figure 6–20 Power Supply(s) Power-On LED Indicator.................................... 6-19

Figure 6–21 Power Supply(s) Power-On LED Indicator.................................... 6-19

Appendix A - Specification Appendix B - Vertical Axis Alignment

Figure B–1 Applying Power................... ................. ................ ................ ........ .....B-1

Figure B–2 Initialization Screen...........................................................................B-2

Figure B–3 Menu Screen.... ................ ................. ................ ........ ................ .........B-2

Figure B–4 Diagnostics Screen.................................................................... .........B-3

Figure B–5 Vertica l Axi s Ca l i b ration Scr e en ........ ................ ........ ................ .......B- 3

Figure B–6 Mountin g Scr e w Sequence ................... ................ ................ .............B-4

Figure B–7 Final Calib ration Scr e en ........ ................. ................ ................ ...........B-5

Figure B–8 Initial Calibration Screen . ..................................................................B-5

Figure B–9 Main Screen....... ........ ................ ......... ................ ................ ........ .......B- 6

Appendix C - Elevator Assembly Installation

Figure C–1 Powering u p the Li b rary .. ........ ................. ........ ................ ................ .C -3

Figure C–2 Typical Ro u t e r ................. ................. ........ ................ ................ .........C-4

Figure C–3 Router Inst a l l e d................ ......................... ........ ................ ................ .C-5

Figure C–4 Drive Sho e/Blank Pan e l Remo v al . ......... ................ ................ ...........C-7

IST OF FIGURES

Figure C–5 Cover Plat e Re m o v a l ..... ........ ................. ................ ........ ................ ...C-7

Figure C–6 Installi n g t h e El ev a t o r Assembly...................... ................ ........ .........C-9

Figure C–7 Installi n g a Ta p e D r i ve ...... ........ ........ ................. ........ ................ .....C-10

Figure C–8 Factory As sembled El e v at o r Assembly...................... ................ .....C-12

Figure C–9 Elevator B o t tom Plate.......... ........ ................. ................ ................ ...C-13

Figure C–10 Media Elev ator Car........ ................ ................. ................ ...............C- 1 3

Figure C–11 Ten si o n e r Ramp/I d ler Pulle y Ze ro P o in t......... .................. ............C-14

Figure C–12 Elevato r Belt Bloc k and Brackets.. ................. ................ ...............C- 1 4

Figure C–13 Tensio n e r Ram p /Idler Pu l l e y........... ................. ................ .............C-15

Figure C–14 Elevato r Ex tension Al i g n ment ................ ................ ........ ...............C- 1 5

Figure C–15 Tie Bar Inst a l l a t i o n .. ........ ................ ................. ................ ........ .....C-16

Figure C–16 Timi n g Belt Ins tallati o n Ba se Secti o n............. ........................ ......C-17

Figure C–17 Timing Belt Installation.................................................................C-17

Figure C–18 Timing Belt to Belt Block..............................................................C-18

Figure C–19 Assemb led Elevato r an d Ex t e n sion .............. ................ ................ .C - 1 9

Figure C–20 Powerin g u p th e Li b rary .. ........ ........ ................. ........ ................ .....C-20

Figure C–21 Neo Main GUI Display..................................................................C-21

Figure C–22 Menu Screen.................. ................ ................. ........ ................ .......C- 2 1

Figure C–23 Module Configuration Select Screen.............................................C-22

Figure C–24 Module Configuration Screen........................................................C-22

Figure C–25 Module Configuration Confirm.....................................................C-23

Figure C–26 Primary Master Screen ..................................................................C-23

Figure C–27 Neo Main GUI Display..................................................................C-24

Figure C–28 Menu Screen.................. ................ ................. ........ ................ .......C- 2 4

Figure C–29 Module Configuration Select Screen.............................................C-25

Figure C–30 Module Configuration Screen........................................................C-25

Figure C–31 Module Configuration Confirm.....................................................C-25

Figure C–32 Typical Co n f igured Sla v es .. ........ ................. ........ ................ .........C-26

Figure C–33 Typical Li b rary Cabling ........ ................. ................ ................ .......C- 2 7

Figure C–34 Powerin g u p th e Li b rary .. ........ ........ ................. ........ ................ .....C-28

Figure C–35 Secondary Master Screen .............. ........... ...... .... ...... ...... .... ...... .....C- 31

Figure C–36 Secondary Master Menu Screen......................................... ...... .....C-3 2

Figure C–37 Secondary Master Maintenance Screen.................................... .....C-3 2

Figure C–38 Secondary Master Screen .............. ........... ...... .... ...... ...... .... ...... .....C- 34

Figure C–39 Secondary Master Menu Screen......................................... ...... .....C-3 5

Figure C–40 Secondary Master Maintenance Screen.................................... .....C-3 5

IST OF FIGURES

List of Tables

Chapter 1 Illustrated Parts Catalog

Table 1-1 Neo Series 2000 Mechanical Parts List............................................ 1-2

Table 1 -2 Me ch anical Spa re Parts List............... ........ ................ ................ ...... 1-3

Table 1 -3 El e ctrical Spare Parts Li st ... ................. ................ ................ ............ 1 -4

Table 1 -4 El e ctrical Spare Parts Li st ... ................. ................ ................ ............ 1 -5

Chapter 4 Operation

Table 4 -1 In d i c ators........... ........ ................ ................. ........ ................ .............. 4-3

Table 4 -2 V i e w Li b rary Optio n s.. ................ ......... ................ ................ .......... 4-15

Table 4 -3 V i e w SCSI Options . ................ ................. ................ ................ ...... 4-18

Table 4 -4 V i e w Network Opt i o n s.. ................ ......... ................ ................ ........ 4-2 0

Chapter 5 Troubleshooting

Table 5 -1 Error Recove ry Procedu r e s . ........ ................. ................ ........ ............ 5 -3

Table 5 -2 Fault Symp tom Co d e s ......... ................. ................ ........ ................ .... 5-4

Chapter 6 Connectors, Switches and Indicators

Table 6 -1 Li b rary Contro ller Board Co n n e ctors ............... ................ ................ 6-1

Table 6-2 Control Panel Board Connectors . ........................................... .......... 6-2

Table 6 -3 Card Cage/Backplane As se m b l y Co n n ec t o rs... ................ ................ 6-3

Table 6-4 Shuttle Assembly Board Connectors................................................ 6-4

Table 6 -5 SCSI I/O Boar d Co n n e ct o rs (bottom si d e )..... ................ ........ .......... 6-5

Table 6 -6 SCSI I/O Boar d Co n n e ct o rs (top side ) ....... ........ ................ .............. 6 -6

Table 6 -7 H o t Swa p Li b r a ry Board ......... ................. ................ ................ ........ 6-7

Table 6 -8 Li b rary Contro ller Board Co n n e ctors ............... ................ ................ 6-8

Table 6-9 Control Panel Board Connectors . ........................................... .......... 6-9

Table 6-10 Card Cage/Backplane Board Connectors..................................... 6- 10

Table 6-11 Card Cage/Backplane Expansion Board Connectors................... 6-11

Table 6-12 Shuttle Assembly Board Connectors............................................ 6- 12

Table 6-13 Mono Track Interface Board Connectors... ........ ........ ........ ........ .. 6-13

Table 6-14 Vertical Axis Assembly Board Connectors.................................. 6-14

Table 6 -1 5 SCSI I/O Boar d Co n n e ct o rs (bottom si d e )..... ................ ........ ...... 6-15

Table 6 -1 6 SCSI I/O Boar d Co n n e ct o rs (top side ) ....... ........ ................ .......... 6-16

Table 6 -1 7 H o t Plu g Li b rary Board..... ........ ................. ................ ................ .. 6- 1 7

Appendix A - Specification

Table A–1 Hardware Specification.................................................................. A-1

Table A–2 Safety Specification....................................................................... A-3

Table A–3 Electromagnetic Emissions Specification...................................... A-4

Table A–4 ElectroStatic Discharge Specification ...........................................A-5

Table A–5 Temperature Hum i d i t y and A l t itu d e S p e c i fication... ........ ........ ..... A-5

Table A–6 Electromagnetic Emissions Specification...................................... A-5

Table A–7 Vibration Specification.................................................................. A-6

Table A–8 Current .......................................................................................... A-7

Table A–9 Sag / Surg e Protect i on............ ......... ................ ................ ........ ....... A- 8

Table A–10 Power Line Disturbance............................................................... A-8

Appendix C - Elevator Assembly Installation

Table C-1 Timing Belt Lengths.......................... ................ ................ ............C-1 6

IST OF TABLES (CONT’D

)

IST OF TABLES (CONT’D

)

IST OF TABLES (CONT’D

)

Chapter 1

Illustrated Parts Catalog

Introduction

This chapter provi des the illus trate d parts br eakdo wn and a spare parts lis t for Neo Series Librari es. See the t able foll owing each illustrat io n for the nam es and referenced spare parts.

Figure 1–1. Neo Series™ Library Modules

Illustrated Parts Catalog t

1-1

ECHANICAL PARTS EXPLODED VIEW

Mechanical Parts Exploded View

Figure 1–2. Neo Series 2000 Mechanical Parts

Neo-9070

Table 1-1 Neo Series 2000 Mechanical Parts List

Callout Number Description Overland Part Number

BARCODE READER BARCODE READER LTO ROBOT ROBOT LTO FAN, BACKPLANE 108274-002

DRIVE, TAPE DLT DRIVE, TAPE SDLT DRIVE, TAPE LTO GUIDE, DRV 108278-002

POWER SUPPLY, Neo Series ™ 2000

BD, PS SUPPLY RCVR 108284-002

DSPLY, LCD TOUCH 108290-002

MAGAZINE, RIGHT 108281-004

MAGAZINE, LEFT 108281-003

BD, HOT-PLUG, LIBR 108280-002

108272-002 106117-101 108286-002 108286-003

108275-003 108275-004 108275-005

108285-002

1-2

u Illustrated Parts Catalog

ECHANICAL PARTS EXPLODED VIEW

Neo-9142

Figure 1–3. Neo Series 4000 Mechanical Parts

Table 1-2 Mechanical Spare Parts List

Callout Number Description Overland Part Number

1 BARCODE READER 108272-002 2 ROBOT W/BARCODE READER 108306-002 3 FANS, BACKPLANE 108274-002 4 DRIVES, TAPE DLT W/FAN

DRIVES, TAPE SDLT W/FAN

5 GUIDE, DRV 108278-002 6 POWER SUPPLY, Neo Series ™

4000

7 BD, PS SUPPLY RCVR 108310-002 8 DSPLY, LCD TOUCH 108290-002 9 MAGAZINE, RIGHT, UPPER, LOWER 108281-004

- MAGAZINE, LEFT, UPPER, LOWER 108281-003

108275-003 108275-004

108285-002

Illustrated Parts Catalog

1-3

LECTRICAL PARTS EXPLODED VIEW

Electrical Parts Exploded View

Neo-9071

Figure 1–4. Neo Series™ 2000 Electrical Parts

Table 1-3 Electrical Spare Parts List

Callout Number Description Overland Part Number

1 BD, CONTROL PANEL 108291-002 2 CABLE,FLEX 108276-002 3 BD, BACKPLANE W/CAGE 108273-002 4 BD, CNTR, LIBR 108273-002 5 BD, HIGH DENSITY I/O SCSI 108288-002 6 CABLE, SCSI HD, 0.25 m 7 CABLE, SCSI HD, 0.5 m 8 TERMINATOR, HD, SCSI 9 BD, FRONT PANEL, LED 108291-002

- INTERLOCK, FRONT PANEL 108292-002 q CABLE, OPTO SENSOR SET 108283-002 w INTERLOCK, MAIL SLOT 108293-002

1-4

u Illustrated Parts Catalog

LECTRICAL PARTS EXPLODED VIEW

;

Neo-9143

Figure 1–5. Neo Series™ 4000 Electrical Parts

Table 1-4 Electrical Spare Parts List

Callout Number Description Overland Part Number

1 BD, CONTROL PANEL 2 CABLE,FLEX 108312-002 3 FRONT, VERTICAL GEAR ASSY

REAR VERTICAL GEAR ASSY

4 BD, BACKPLANE W/CAGE 108273-002 5 BD, CNTR, LIBR 108282-002 6 BD, EXPANSION, BACKPLANE

W/CAGE

7 HIGH DENSITY I/O SCSI 108288-002 8 HOT-PLUG, LIBR 108280-002 9 CABLE, SCSI HD, 0.25 m

- CABLE, SCSI HD, 0.5 m q TERMINATOR, HD, SCSI w FRONT PANEL, LED 108277-002 e INTERLOCK, FRONT PANEL 108292-002

108309-002 108308-002

108303-002

Illustrated Parts Catalog

1-5

LECTRICAL PARTS EXPLODED VIEW

Table 1-4 Electrical Spare Parts List

Callout Number Description Overland Part Number

r CABLE, OPTO SENSOR SET 108304-002 t INTERLOCK, MAIL SLOT 108305-002 y BD, VERTICAL AXIS CONTROLLER 108307-002

1-6

u Illustrated Parts Catalog

Chapter 2

Servicing the Neo Series 2000

Introduction

This chapter pro vides subassembly/m odule-lev el removal and replacement procedures for the Neo Series™ 2000 Library Module. Afte r completing all necessary removal and replaceme nt procedures, boot up the unit and run (if applicabl e) the appropriate Diagnos tics software to verify that all components operate properly.

To service the library, you may need the following:

• Flat-blade screwdriver

• Phillips screwdriver

• Wire cutt ers (for removing cable ties)

• .050 Hex Key

Electrostatic Discharge Information

A discharge of static electricity can damage static-sensitive dev ices or micro-circuit r y. Proper packaging and grounding techniques ar e nec essary precautions to prevent damage. To prevent electrostatic damage, obse rve the following precaut ions:

• Transport products in static-safe containers such as conductive tubes, bags, or boxes.

• Keep electrostati c-sensitiv e parts in their containers until they arrive at static-free

stations.

• Cover the library with approved static-dis sipating material. Provide a wrist str ap

connected to the work surface and properly grounded tools and equipme nt.

• Keep the work are a free of non conductive materials , s uch as ordinary plastic assembly

aids and foam packing.

• Make sure you are always properly grounded when to uching a static-sensi tive

component or assembly.

• Avoid touch ing pins, leads, or circ uitry.

• Use condu ctive field servic e to ols.

Preparation Procedures

System power in the library does not completely shut off using the Graphical User Interface (GUI) touch screen. You must turn off library power using the On/Off switch located at the rear of the power supply and th en disconnect the AC power cord from the po wer supply to completely remove all power from the library.

Servicing the Neo Series 2000 t

2-1

NTRODUCTION

CAUTION: To reduce the risk of electric shock or damage to the equipment, disconnect power from the library by unplugging the power cord from either the electrical outlet or the power supply.

NOTE:

It is necessary to be knowledgeable of electrostatic discharge information before conducting the preparation procedures. For electrostatic discharge information, see “Electrostatic Discharge Information” described earlier in this chapter.

Weight Warning

CAUTION: The library weighs 60 pounds (27.8 kilograms) when fully assembled.

To reduce the risk of personal injury or damage to equipment:

• Observe local health and safety requir ements and guideline s for manua l m aterial handling.

• Obtain adequate assistan ce to lift and stabilize the library during installation or removal.

• Remove all tape drives and power supply to reduce the overall weight of the library.

2-2

u Servicing the Neo Series 2000

MERGENCY MAGAZINE REMOVAL

Emergency Magazine Removal

If a fault occurs that pre vents remo val of the magazines using the front panel Graphical User Interface (GUI), the front panel access doors must be opened manually, see Figure 2–1.

1) Locate the Door Release Access holes in the grill area below the magazine doors.

2) Using a thin, stiff metal rod (such as a hex key, 0.050, or a straightened paper clip), pus h the rod into the manual access door release until the door opens.

Left Magazine Door Release

Figure 2–1. Manual Door Release

3) The magazine may now be removed, see Figure 2–2.

1 Left Magazine 2 Right Magazine

Right Magazine Door Release

Neo-9300

Neo-9135a

Figure 2–2. Magazine Removal

Servicing the Neo Series 2000

2-3

IBRARY COVERS REMOVE AND REPLACE

Library Covers Remove and Replace

Tabletop Model Cover Removal

1) Remove the four screws that secure the Outer Skin to the library chassis, see Figure 2–3.

2) Carefully slide the cover toward the rear of the library until it clears the front panel and then lift it up and away from the library chassis.

Neo-9039

Figure 2–3. Tabletop Model Outer Skin Removal

Tabletop Model Cover Replacement

1) Place the tabletop cover to the rear of the library chassis, see Figure 2–3.

2) Carefully slide the cover toward the front of the library to the front panel.

3) Replace the four screws that secure the tabletop cover to the library chassis.

Library Inside Covers

The Library has three inside covers. The Front Chassis Cover can be removed to gain access to the shuttle assembly, magazine soleno ids, and contro l panel board. T he Powe r Supply Receiver cover is used to preven t int ernal a ccess to the insta lled power supplies. The Fan Cov er Asse mbly is us ed as a mount ing platform for the Fibre Channel Option cooling fa n and to preven t internal access to the installed tape drives and Card Cage/backplane assembly.

Front Chassis Cover Removal

1) Remov e the two screws that secure the co ver to the library chassis, see Figure 2–5.

2) Carefully slide the Front Chassis cover toward the front of the library to re lease the two rear tabs and then lift it up and away from the library chassis.

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IBRARY COVERS REMOVE AND REPLACE

Front Chassis Cover Replacement

1) Carefully slide the F r ont Chassis c over t oward the back of the librar y and engage the two rear tabs and seat the cover in the library chassis, see Figure 2–5.

2) Replace the two screws that secure the cover to the library chassis.

3) Replace the two screws that secure the cover to the library chassis.

Fan Cover Assembly Removal

1) Remove the 11 screws that secure the co ver to the library chassis, (Figure 2–5).

2) Lift the inside edge of the Fan Cover Assembly and disc onnect the cooling fan.

Figure 2–4. Cooling F an Disconnect

3) Lift the cover up and away from the library chassis.

Fan Cover Assembly Replacement

1) Connec t th e power cable fro m the fan attached to th e Fan Cover Assembly co v er to the Y conne ct or co m i n g fro m th e ca r d ca g e fan.

2) Lower the cover vertically tow ards the unit.

3) Ensure that the fan power cables do not bind between the cover and the top of the library chassis.

4) Seat the cov er on the library chassis aligning the screw holes, (Figure 2–5).

5) Replace the 11 screws that secure the cover to the library chassis.

Power Supply Receiver Cover Removal

1) Remove the 6 screws that secure the cover to the library chassis, see Figure 2–5.

2) Lift the cover up and away from the library chassis.

Servicing the Neo Series 2000

2-5

IBRARY COVERS REMOVE AND REPLACE

Neo-9040

Figure 2–5. Tabletop Model Cover Removal

Power Supply Receiver Cover Replacement

1) Seat the cov er on the library chassis aligning the screw holes, see Figure 2–5.

2) Replace the 6 screws that secure the cover to the library chassis.

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ARKING THE SHUTTLE ASSEMBLY ROBOTI CS FOR SERVICE OR SHIPMENT

Parking the Shuttle Assembly Robotics for Service or Shipment

Many of the removal and replacement procedures require that the Shuttle Assembly be in the Parked position to p r ovide access to parts to be re moved. When shipping the module it is important that th e Shuttle Assembl y be in the Parked position to prevent damage whil e bei ng handled in transit. Park the Shuttle Assembly Robot as follows.

If the library is operational

1) Turn of f t he po wer usi ng th e Graphical User In terfa ce (GUI). The control led po wer of f rou tine will m ove the Shuttl e A ss e m b l y to th e Pa r ke d p o s it io n, see Figure 2–6 and Figure 2–7.

2) Turn off the Master Power Switch on the power supply at the rear of the module.

3) Remove the power cord from the receptacle.

4) It is now safe to proceed with the service or shipme nt. Proceed to Step (5) below.

If the library is not operational

1) Turn off the Master Power Switch on the power supply at the rear of the module. Unplug the power cord.

2) Look through the vie w port at the front of the module and determine if the Shut tle Assembly is in the Parked position.

3) If it is in the Parked position or anywhere on the stationary track section, then it is safe to proceed with the service or shipment.

4) If the Shuttl e Assembly is on t he ro tatin g tra ck sect ion, th en i t must be mov e d to the st at ionary section for shipment . Pr oceed to Step (5).

NOTE:

It may not need to be moved for service.

5) Remove th e tabletop cover and front main cover of the module using the “Library Covers

Remove an d Replace” instruc tions in this chapter.

6) Turn the rotating track section counter-clockwise to align the track sections.

7) Release the brake by using the brake release lever and push the Shuttle Assembly at the base near the tra ck until it is completely on the stationary tra ck section, se e Figure 2–6 and

Figure 2–7.

Servicing the Neo Series 2000

2-7

ARKING THE SHUTTLE ASSEMBLY ROBOTICS FOR SERVICE OR SHIPME NT

8) Release the brake release lever and verify that it is locked.

Neo-9038

Figure 2–6. Shuttle Brake Release

9) Replace th e tabletop cover and front main cover using “Library Covers Remove and R eplace” instructions in this chapter if the library is to be shipped.

10)It is now safe to proceed with the service or shipme nt.

St ationary T rack Section

Rotating T rack Section

Neo-9037

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u Servicing the Neo Series 2000

Figure 2–7. Shuttl e Assem bly in Parked Position

RONT PANEL REMOVE AND REPLACE

Front Panel Remove and Replace

The Front Panel as sembly mounts on the fr ont of the main cha ssis of the library. It includes a replacea ble Graphical User Interface (GUI), a replaceable Front Panel LED, and replaceable Front Panel Solenoids for the left and right magazine door lock mechanis ms. The Front Pane l must be removed to rep lace the GUI, Front Panel LED, and the Front Panel Solenoids.

Front Panel Removal

1) Using the GUI, open the magazine doors and remov e the two magazines. If the module is not operable, refer to “Emergency Magazine Removal” procedures.

2) Using the GUI, park the cartridge Shuttle Assembly by powering off the module and then switch the Master Power Switch at the rear of the module to the off (0) position. I f the module is not operable, re fer to “Parking the Shuttle Assembly Robotics for Ser vice or Shipment”.

3) Remove the power cord from the receptacle.

4) Remove th e table top cov er and fron t main co ver using “Library Covers Remove and Replace” instructions in this chapter.

5) Locate the Control Panel Printed Cir cuit Board (PCB) assembly in the bottom of the chassis behind the front panel, see Figure 2–8. Disconnect the cables at J14, J1 6, J 13 and J3. Disconnect the zero ins ertion force cable at J15 by sliding-up the body of the connector to release the flex cable. Remove the flex cable from the connector.

J15

J16

J14

Figure 2–8. Contro l Panel Board

6) Open the magazine doors usi ng the door release in the front of the panel. Refer to the section

“Emergency Magazine Removal” if necessary.

J13

Neo-9041

Servicing the Neo Series 2000

2-9

RONT PANEL REMOVE AND REPLACE

7) While holding the Fr ont Panel agai nst the chassis, rem ove the 2 screws that hold the Front Panel to the chassis, see Figure 2–9.

8) Remove th e 2 screws behind the chas si s ears located at the top corn ers .

9) Carefully pull the top of the Front Panel a way from th e chassis about one inch and then lift up on the Front Pane l so that the four tabs that hold the panel at the bottom clear the chassis.

10)Guide the cables out through the chassis opening while removing the Front Panel, see

Figure 2–9.

Molded Tab Opening (4)

Molded Tab (4)

Neo-9042

Figure 2–9. Front Panel Removal

Front Panel Replacement

1) Position the Fr ont P anel near the chass is and guide the cables through the chassi s ope ning.

NOTE:

The cables are to be routed through the lower-right part of the L-shaped opening that is close to the bottom of the chassis. See Figure 2–10. Be especially careful that the flex cable stays on top of the 15 pin flat cable and does not get twisted or folded as it goes through the chassis.

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RONT PANEL REMOVE AND REPLACE

Neo-9043

Figure 2–10. Routing Fr ont Panel Cabl es

2) With the Front Panel pivoted a t a slight angle, position the four tabs at the bottom of the Front Panel in the chassis openi ngs and then slip the tabs over the chassis.

3) Pivot the top of the Front Panel against the chassis.

4) Replace the four sc rews that hold the Front Panel to the ch as s is.

5) Replace the cabl es to the Control Panel PCB at connectors a t J1 4, J 16, J13 and J3. Carefully connect the zero insertion force cable at J15.

6) Replace the table top cov er and front main cov er using “Libr ary Covers Remove and Replace” instructions in this chapter.

Servicing the Neo Series 2000

2-11

RONT PANEL REMOVE AND REPLACE

7) Turn on the library module as follows, see Figure 2–11.

Neo-0004

Figure 2–11. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch locate d on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

2-12

u Servicing the Neo Series 2000

GUI A

SSEMBLY REMOVE AND REPLACE

GUI Assembly Remove and Replace

The Graphical User Interface (GUI) assembly is mounted on the inside of the Front Pane l. The Front Panel must be removed to replace the GUI Assembly.

GUI Assembly Removal

1) Using the GUI, park the cartridge Shuttle Assembly by powering off the module and then switch the Master Power Switch on the pow er supply at the rear of the module to the off (0) position. If the module is not op er able, refer to “Parking the Shuttle Assembly Robot ics for

Service or Shipment”. Remove the power cor d f rom the receptacle.

2) Remove the Front Panel as described in “Front Panel Remove and Replace”.

3) Place the Front Pan el f ace down on the work surf ac e. Use some cush ioning mate ria l to prote ct the fini sh of the Front Panel.

4) Remove th e four screws with insulating washers that hold the GUI Assembly to the Front Panel, see Figure 2–12.

Neo-9044

Figure 2–12. GUI Assembly Remo ve and Replace

5) Lift the GUI Assembly from the Front P anel.

GUI Assembly Replacement

1) Place the GUI Assembly on the mounting posts with the ribbon cable and flex cable to the right, see Figure 2–12.

2) Replace the fou r mo unting s cre ws a nd insu latin g wa shers wi th t he ins ulat ing w asher s betw een the mounting screw washer and the PCB.

3) Replace the Front Panel Assembly using the instructions “F r ont Panel Remove and Replace”.

4) Turn on the library module as follows, see Figure 2–13.

Servicing the Neo Series 2000

2-13

GUI A

SSEMBLY REMOVE AND REPLACE

Neo-0004

Figure 2–13. P owering up the Library

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u Servicing the Neo Series 2000

RONT PANEL

LED R

EMOVE AND REPLACE

Front Panel LED Remove and Replace

The Front Panel LED is mounted inside the Front Panel. The Fron t panel GUI Assembly must be removed to replace the Front Pa nel LED.

Front Panel LED Removal

Service or Shipment”.

2) Turn off the Master Power Switch on the power supply at the rear of the module.

3) Remove the power cord from the receptacle.

4) Remove the Front Panel as described in “Front Panel Remove and Replace”.

5) Remove the GUI Assembly as described in “GUI Assembly Remove and Replace”.

6) Note the locati on of the cable tie that is ne ar the left-handed door so lenoid that tie s the two solenoid cables and the front panel LED to the Fr ont P anel.

7) Remove the two screws that mount the LED to the Front Panel, (Figure 2–14).

Figure 2–14. Front Panel LED Remove

Front Panel LED Replacement

1) Position the Fr ont P anel LED on the mounting pos ts with the cable to the right.

2) Replace the two mounting screws, (Figure 2–14).

3) Replace the GUI Assembly as described in “GUI Assembly Remov e an d Replace”.

4) Replace the Front Panel as described in “Front Panel Rem ove and Replace”

Servicing the Neo Series 2000

Neo-9044c

2-15

RONT PANEL

LED R

EMOVE AND REPLACE

5) Tur n on the library module, see Figure 2–15.

Neo-0004

Figure 2–15. P owering up the Library

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RONT PANEL DOOR LATCH REMOVE AND REPLACE

Front Panel Door Latch Remove and Replace

The Front Pane l Door Lat ch sol enoids for the le ft and rig ht m agazine door l ock mech anisms are mounte d on the inside of the F r ont Panel. The Front Panel must be removed to replace the Front Panel Door Latch solenoids.

Front Panel Door Latch Removal

1) Using the Graphical User Interface (GUI), park the cartridg e Shuttle Assembly by pow er ing off the module, see Figure 2–16. If the module is not operable, refer to the section “Parking the Shu t tl e A s sembly R ob o t ics for Ser v ic e or S h ip m e nt”.

2) Turn off the Master Power Switch on the power supply at the rear of the module.

3) Remove the power cord from the receptacle.

4) Remove t he Fr ont Panel us ing “Front Panel Remove and Replace” instructions in this chapter.

5) Note the locati on of the cable tie that is ne ar the left-hand door sole noid that ties the two solenoid cables and the power LED cable together. Remove the cable tie.

Neo-9045

Figure 2–16. Front Panel Solenoids Cable Tie

6) Remove the two scre ws that mount the door latch solenoid to the Front Panel.

Servicing the Neo Series 2000

2-17

RONT PANEL DOOR LATCH REMOVE AND REPLACE

Neo-9046

Figure 2–17. Front Panel Solenoid Remove and Replace

Front Panel Door Latch Replacement

1) With th e magazi ne door op en, posit ion th e Door Latch so lenoid i n the Front Pan el and rep lace the two mounting screws, see Figure 2–16 and Figure 2–17.

2) For the right-hand magazine door latch sol enoid, route the wires acro ss the panel to the left hand solenoid, se e Figure 2–16.

3) Replace the cable tie in the location it was r em oved in step (4) of the remo val instructions.

4) Replace the Front Panel using “Front P anel Remove and Replace” instructions in this chapte r.

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u Servicing the Neo Series 2000

RONT PANEL DOOR LATCH REMOVE AND REPLACE

5) Tur n on the library module, see Figure 2–18.

Figure 2–18. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1).

Neo-0004

b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-19

RIVE SHOE ASSEMBLY REMOVE AND REPLACE

Drive Shoe Assembly Remove and Replace

The tape drives are mounted at the rear of the library in a hot swapable shoe which permits a driv e to be removed and repl aced while the other drive and the library robotics remain acti ve. The SCSI connectors for the drives are part of a separate module and re main in the library when the drive is remo ved. The SCSI cables and/o r terminator do not need to be remo ved.

NOTE:

Overland Data tape drives are hot-swap capable so it is not necessary to turn the library

off while removing or installing a tape drive.

Drive Shoe Assembly Removal

If the Library Will Remain Operational:

a.Unload any cart ridge in the driv e to be removed by usi ng the application s oftware or the

front panel control .

b.Deac tivate the drive to be removed by se lecting Menu > Mainte nance > Replace Dri ve >

Deac tivat e Drive n.

NOTE:

The status will change to indicate that Drive n can be removed.

c.Press Back repeatedly to return to the Default Display. d.Proceed to step (1)

There will be a warning if there is a cartridge in the drive. Follow the instructions to try to move the tape to a slot and then deactivate the drive or to deactivate the drive without trying to move the tape.

If the library Will Not Be operational:

a.Unload any cart ridge in the driv e to be removed by usi ng the application s oftware or the

front panel control .

b.Po wer off the library using the front pa nel control and then switch the Master Power Switch

on the power supply at the rear of the module to the off (0) position.

c.Proceed to step (1).

1) At the back of the library, verify that the power indic ator is off on the drive that you want to remove.

2) Loosen the captive retainer screws at the top center and lower left of the drive module, se e

Figure 2–19.

3) Pull straight back on th e dri v e shoe hand le to remo v e the drive. Some effort will be requ ired to overcome the initial resistance of unplugging the module from the receiver.

4) Continue to slide the drive out while fully supporting the module un til the drive load handle has clea r ed the back o f the libr ar y.

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RIVE SHOE ASSEMBLY REMOVE AND REPLACE

Figure 2–19. Removing a Tape Drive

Neo-9047

Drive Shoe Assembly Replacement

1) Fully support the Drive Shoe Assembl y while starting it into the receiver being careful not to damage the drive load handle, see Figure 2–20.

Neo-9047a

Figure 2–20. In s talli n g a Tape Drive

Servicing the Neo Series 2000

2-21

RIVE SHOE ASSEMBLY REMOVE AND REPLACE

2) Pu sh the Drive Shoe Assembly slowly int o th e receiver until it seat s ag ainst the bac k of th e library.

WARNING: When inserting the Drive shoe Assembly into the chassis, push evenly on both the handle and the SCSI board connector (bottom portion of the assembly) until it is seated. Damage to the connector pins and drive communication errors may occur if this procedure is not followed.

3) Tighten the two captive retainer s crews to secure the module to the library.

4) If the remov al and replacement was don e with the library operational, acti vate the drive by selecting Menu > Maintenance > Replace Drive > Activate Drive n.

5) If the power was off during the procedure, power on the librar y. The drive will be acti vated during the power on initi alization of the library.

6) Tur n on the library module, see Figure 2–21.

Neo-0004

Figure 2–21. P owering up the Library

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LEVATOR OPTO SENSOR REMOVE AND REPLACE

Elevator Opto Sensor Remove and Replace

The Elevator Opto Sensor is mounted inside the chassis at the bottom of the Elevator opening.

Elevator Opto Sensor Removal

2) Turn off the Master Power Switch on the power supply at the rear of the module.

3) Remove the power cord from the receptacle.

4) Remove th e Tabletop Cover, Front Main Cover and Fan Cover Assembly using “Library

Covers Remove and Replace” instructions in th is chapter.

5) Remove th e Drive 1 Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

6) Remove the screw from the Card Cage/Back Plane Connector Access Plate and lift it out of the library, (Figure 2–22).

Neo-9054

Figure 2–22. Access Plate Removal

7) Remove the two screws that mount the Eleva tor sensor to the chassis, (Figure 2–23).

8) Remove the cable ties that secure the Elevator cable to the main wiring harness.

9) Disconnect the ca ble at J8 on the Card Cage/Back Plane PCB, (Figure 2–23).

Servicing the Neo Series 2000

2-23

LEVATOR OPTO SENSOR REMOVE AND REPLACE

Neo-0058b

Figure 2–23. Elevator Opto Sensor

10)Carefully work the cable through the opening under the left magazine track and into the main chassis area to remove the Elevator Opto Sensor.

Elevator Opto Sensor Replacement

1) Position the El evator Opto Sensor in the mounti ng hole with the cable routed along the main wiring harness to the left .

2) Replace the two mounting screws, (Figure 2–23).

3) Replace the cable ties in the locations there were removed s tep (5) of the remova l instruction.

4) Carefully work the cable through the ope ning under the left maga zine track and into the card/ cage backp lane ar ea.

5) Feed the cable through and connect to J8, (Figure 2–23).

6) Replace the Card. Bac k P lane Connector Access Plate and replace the screw, (Figure 2–22).

7) Replace the Drive 1 Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

8) Remove th e Tabletop Cover, Front Main Cover and Fan Cover Assembly using “Library

Covers Remove and Replace” instructions in th is chapter.

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u Servicing the Neo Series 2000

9) Tur n on the library module, see Figure 2–24.

Figure 2–24. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1).

LEVATOR OPTO SENSOR REMOVE AND REPLACE

Neo-0004

b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-25

ONTROL PANEL

PCB R

EMOVE AND REPLACE

Control Panel PCB Remove and Replace

The Control Panel Printed Circuit Board ( P CB) is mounted in the b ottom of the library chassis immediately behind the Front Panel.

Control Panel PCB Removal

1) Using the GUI, open the left magazine door and remove the magazine. If the module is not operable, refer to “Emerge ncy Magazine Removal”.

2) Using the front panel con trol , park t he cartri dge Shuttle Assemb ly by p o weri ng of f the modul e and then swit ch the Master Power Switch on the power supply at the rear of the module to the off (0) po sition. If t he module is no t op erable, refer t o “Pa rkin g th e Shut tl e Ass embl y Rob oti cs

for Service or Shipment”.

3) Remove the power cord from the receptacle.

4) Remove th e table top cov er and fron t main co ver using “Library Covers Remove and Replace” instructions in this chapter.

5) Disconnect the cables at J12, J10, J1, J9, J14, J16, J13 and J3. Disconnect the zero inserti on force cable at J15 by slidi ng up the body of the co nnecto r to r elease the fle x cable . Rem ove th e flex cable from the conne ctor, see Figure 2–25.

J12

J10

J15

J16

J14

J13

J3J9

Neo-9048

Figure 2–25. Control Panel PCB Remove and Replace

6) Remove th e three screws mount ing the PCB to the chassi s.

7) Lift the Control Panel PCB from the Chas sis.

Control Panel PCB Replacement

1) Position the Control Panel PCB over the mounting s tuds in the bottom of the ch as sis with connector J1 towards the rear of the library.

2) Install the three screws that mount the PCB to the chassis, see Figure 2–25.

3) Connect the cables at J12, J10, J1, J9, see Figure 2–25.

2-26

u Servicing the Neo Series 2000

ONTROL PANEL

PCB R

EMOVE AND REPLACE

4) Replace the table top cov er and front main cov er using “Libr ary Covers Remove and Replace” instructions in this chapter.

5) Turn on the library module as follow s: (see Figure 2–26).

Neo-0004

Figure 2–26. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-27

AGAZINE INTERLOCK SOLENOID ASSEMBLY

Magazine Interlock Solenoid Assembly

The Magazine Interlock Solenoid Assembly is mounted on the underside of the left magazine track near the front of the library. The left magazine must be removed to remove the Magazine Interlock Solenoid.

Magazine Interlock Solenoid Removal

1) Remove th e left magazine using the front panel control. Refer to the section “Emergency

Maga z i n e Re m oval” if necessary.

2) Using the Graphical User Interface GUI, park the cartridge Shuttle Assembly by powering off the mo dul e an d then s w it ch th e M aster Power S w i tc h o n the power suppl y a t the r ear of the module to the of f (0) position. If the module is not operable, refer to the section “Parking the

Shuttle Assembly Robotics for Service or Shipment”.

3) Remove the power cord from the receptacle.

4) Remove th e table top cov er and fron t main co ver using “Library Covers Remove and Replace” instructions in this chapter.

5) Disconnect the cable at J12 on the Control P anel PCB, see Figure 2–25.

6) While supporting the solenoid assembly below the magazin e tra ck, remove the two flat-head mounting screws that are towards the center of the magaz ine track, see Figure 2–27.

7) Remove th e Magazine Interlock Sol enoid from beneath the mag az ine track.

Neo-9049

Figure 2–27. Mail Slot Solenoid Remove and Replace

Magazine Interlock Solenoid Replacement

1) Position the Ma gaz ine Interlock Sol enoid underneath the magazine track with the locking tab to the right. The top of the tab should be in the slot, see Figure 2–27.

2) Align the mounting holes and install the two flat-head screws.

3) Connect the cab le at J12 on the Control P anel PCB, see Figure 2–25.

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AGAZINE INTERLOCK SOLENOID ASSEMBLY

4) Replace the left magazine and close the left magazine door.

5) Replace the table top cov er and front main cov er using “Libr ary Covers Remove and Replace” instructions in this chapter.

6) Turn on the library module as follow s: (see Figure 2–28.)

Neo-0004

Figure 2–28. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-29

IBRARY CONTROLLER CARD REMOVE AND REPLACE

Library Controller Card Remove and Replace

The Library Controller Card is installed in a card cage assembly on the right at the rear of the library. The Library Controller Card must be install ed in the right-most slot. It will not work in the other slots. The SCSI interface cable(s), terminator, 10 Base T cable and RS-232 cable must be removed to replace the Library Controller Card.

Library Controller Removal.

1) Exit the application software and halt the operating system if necessary.

2) Power off t h e library u sing the Gr ap h ical Us er Interface (GUI) and then s w itch the Master

3) Remove the power cord from the receptacle.

4) Remove th e SCS I interface cable( s), terminator, 10 Base T cable and RS-232 cable.

5) Loosen the two captive hold-down screws, see Figure 2–29.

6) Disconnect the card by spreading the ej ec tor handles apart.

7) Pull the Library Controller Card out of the card cage.

Power Switch on t he powe r supply at the rear of the module to the off (0) pos ition . Unplu g the power cord.

CAPTIVE HOLD-DOWN SCREWS

Neo-9052

Figure 2–29. Library Controller Card Removal

Library Controller Replacement

1) Position the Library Controller Car d with the SCSI connectors toward the top and ali gn the edges of the PCB with the right most s lots in the card cage, see Figure 2–29.

2) Push the Li brar y Co nt roll er Ca rd in to th e car d c age u nti l th e ej ecto r handl es p i v ot toward each other. Move the ejector handles toward each other to fully seat the Library Controller Card.

3) Tighten the two captive hold-down screws.

4) Replace the SCSI interface cable(s ) , terminator, 10 Base T cable and RS-232 cable.

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IBRARY CONTROLLER CARD REMOVE AND REPLACE

5) Turn on the library module as follows, see Figure 2–30.

Figure 2–30. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1).

Neo-0004

b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-31

IBRE CHANNEL OPTION CARD REMOVE AND REPLACE

Fibre Channel Option Card Remove and Replace

The Fibre Channel Option (FCO) Card is installed in a card cage assembly on the right at the rear of the library next to th e Librar y Control le r Card. The SCS I inte rfa ce cable (s), termi nator, 10/100 Base T cable, Ethernet and RS-232 cabl e must be removed to repla ce the FCO Card.

FCO Card Removal

1) Exit the application software and halt the operating system if necessary.

2) Power off t h e library u sing the Gr ap h ical Us er Interface (GUI) and then s w itch the Master Power Switch on the power supply at the re ar of the module to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove th e SCS I interface cable (s), terminator, 10/100 Base T cable, Ethernet cable and RS232 cable.

5) Loosen the two captive hold-down screws.

6) Disconnect the card by spreading the ej ec tor handles apart.

7) Pull the FCO Card out of the card cage, s ee Figure 2–31.

FCO Card Replacement

1) Carefully insert the Fibre Channel Optio n card into the upper and lower guide rails of the option bay, see Fi gure 2–32.

2) The SFP socket should be at the bottom of the FCO card.

3) Slide the FCO card into the option bay. Resistance will be felt when the FCO begins to mate with the library backplane.

4) Apply just enough force to sea t the FCO card snugly into the libra r y bac kplane to ensure proper co nnectivity.

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Via-0044

Figure 2–31. FCO Card Removal

IBRE CHANNEL OPTION CARD REMOVE AND REPLACE

Figure 2–32. FCO Card Replacement

5) Tighten the two captive hold-down screws for the FCO car d.

Via-0043

6) Insert the Small Form-factor Pluggable into the SFP socket located on the FCO card. The Pluggable is keyed to ensure proper insertion.

7) Replace the SCSI interface cable(s), terminat or, 10/100 Base T cable, Ethernet Cable and RS232 cable.

8) Turn on the library module as follows, see Figure 2–33.

Neo-0004

Figure 2–33. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-33

OWER SUPPLY REMOVE AND REPLACE

Power Supply Remove and Replace

The Power Supply is ins talled on the left side at the rear of the library in a quick-c hange receiver . No other assemblies ne ed to be removed to remo ve the Power Supply.

Power Supply Removal

1) Power off the library using the front panel control and then switch the Master Power Switch on the power supply at the rear of the module to the off (0) position, see Figure 2–34.

2) Remove the power cord from the receptacle.

CAUTION:

The power supply is NOT to be removed by the operator. Hazardous voltage is present in the cavity if the power cord is not removed.

VORSICHT:

Die Stromversorgungseinheit darf nicht vom Bedienungspersonal entfernt werden. Gefährliche Stromspannung tritt im Hohlraum auf, wenn das Netzkabel nicht entfernt ist.

3) Remove th e two mounting scre ws securing the power supply locking bracket, see Figure 2–

34.

4) Push down on the lat ch and use the handle to pull the power supply out of the receiver.

Figure 2–34. Power Supply Remove and Replace

Power Supply Replacement

Neo-9051

1) Position the power supply at the rear of the library with the latch at the top and the Master Power Switch at the bottom, see Figure 2–34.

2) Push the Powe r Supply into the rec eiver until the latch engages.

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u Servicing the Neo Series 2000

OWER SUPPLY REMOVE AND REPLACE

3) Replace the powe r supply locking bracket with the two mounting screws.

4) Turn on the library module as follows, see Figure 2–35.

Neo-0004

Figure 2–35. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-35

OWER SUPPLY RECEIVER REMOVE AND REPLACE

Power Supply Receiver Remove and Replace

The Power Supply Rec eiver is installed on the left side at the rear of the librar y and hous es the quickchange power suppl y and the power cord receptacle. The Power Supply m ust be removed to replace the Power Supply Receiver.

Power Supply Receiver Removal

1) Access and remove the right mag az ine using the Graphi ca l User Interface (GUI). Re fer to the

2) Power off the library using the GUI and then switch the Master Po wer Switch on the power

3) Remove the power cord from the receptacle.

4) Remove th e Power Supply using “Fibre Cha nnel Option Card Remove and Replace”

5) Remove the ta bletop cov er, front main cover and po wer supply receiver Cover using “Library

6) Working through the opening behind the right magazine track, remo ve the 22-pin main powe r

section “Emergency Magazine Removal” if necessary.

supply at the rear of the modul e to the off (0) position.

instructions in this chapter.

Covers Remove and Replace” instructions in th is chapter.

harness connector. Remove the two 4-pin drive pow er connectors, see Figure 2–36.

7) On the outside of the chassis, remove the two mounting screws.

8) At the back of the library, remove the two mounting screws while supporti ng the receive r.

9) Remove th e rec eiver through the opening in the top of th e library.

22 AND 4 PIN CONNECTORS

Neo-9050

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u Servicing the Neo Series 2000

Figure 2–36. Powe r Supply Receiver Remove and Replace

OWER SUPPLY RECEIVER REMOVE AND REPLACE

Power Supply Receiver Replacement

1) Insert the Po wer S upply Re cei v er int o the openin g in the top o f the li brary wit h th e po wer c ord receptacle at the bot tom and towards the rear of the library, see Figure 2–36.

2) At the back of the library, install the two mounting screws on the right side of the power supply receiver bay.

3) At the side of the library, install the two mountin g screws.

4) Working through the opening behind the rig ht magazine track, re place the two 4-pin drive power connectors and the 22-pin main power harness connector.

5) Replace the tabletop cover, front main cover and power supply receiver cover using “Library

Covers Remove and Replace” instructions in th is chapter.

6) Replace the Power Supply using “Fibre Channel Option Card Remove and Replace” instructions in this chapter.

7) Turn on the library module as follows, see Figure 2–37.

Neo-0004

Figure 2–37. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-37

ARD CAGE FAN REMOVE AND REPLACE

Card Cage Fan Remove and Replace

The Card Cage Fa n i s mounte d on t wo l ong st uds in side the li bra ry di rectl y behind the left ma gazin e. Th e Drive 1 Shoe Assembly must may need to be removed to remove the Card Cage Fan.

Card Cage Fan Removal

1) Access and Remove the left magazine using the Graphical User Interface (GUI). Refer to the section “Emergency Magazine Removal” if necessary.

2) Power off the library using the GUI and switch the Master Power Switch on the power supply at the back of the module to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove th e tabletop cover, front main cover and Fan Cov er Assembly using “Library Covers

Remove an d Replace” instruc tions in this chapter.

5) Disconnect the cable at J 11 on the Card Cage/Back Plane PCB. See Figure 2–38. If necessary to access J11.

a.Remove the Drive 1 Shoe Assem bly using “Drive Shoe Assembly Remove and Replace”

instructions.

J11

Neo-9053

Figure 2–38. Card Cage Backplane Assembly

b.Remove the screw from the Card Cage/Back Plane Connector Access Plate and lift it out of

the library, see Figure 2–39.

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ARD CAGE FAN REMOVE AND REPLACE

Figure 2–39. Card Cage Backplane Connector Access Plate Removal

3) Remove th e two screws that secure the fan shroud and fan to the studs.

Neo-9054

Neo-9055

Figure 2–40. Card Cage Fan Removal

4) Pull the fan straight off of the studs while guiding the fan c able out through the cable ac ce ss hole, see Figure 2–40.

5) Remove th e Card Cage Fan from the library.

Servicing the Neo Series 2000

2-39

ARD CAGE FAN REMOVE AND REPLACE

Card Cage Fan Replacement

1) Position the Card Cage Fan inside the left magazine area with the cable at the top left corner. The airflo w direction is from the main c has sis area into the Card Ca ge/Back Plane connector area, see Figure 2 –40.

2) Place the fan shroud and fan o ver the two mounting studs while guiding the ca ble through the cable access hole into the card cage/back plane area.

3) Install the two screws that secure the fan shroud and fan to the studs .

4) Replace the cable at connector J11 on the Ca rd Cage/Back Plane PCB, see Figure 2–38.

5) Replace the Card Cag e/Back Plane Connect or Acc es s Plate if remov ed.

6) Replace the Drive 1 Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this cha p ter if removed.

7) Replace the tabletop cover, front main cover and Fan Cover Assembly using “Librar y Covers

Remove an d Replace” instruc tions in this chapter.

8) Turn on the library module as follow s: (see Figure 2–41.

Neo-0004

Figure 2–41. P owering up the Library

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u Servicing the Neo Series 2000

Card Cage/Back Plane Remove and Replace

ARD CAGE/BACK PLANE REMOVE AND REPLACE

NOTE:

The Card Cage/Back Plane assembly is located on the right side at the rear of the library. The Library Controller Card and the Drive 1 Shoe Assembly must be removed to remove the Card Cage/Back Plane assembly.

Card Cage/Back Plane Removal

1) If the library is operat ional, remove any cartridges in the drives using the Graphical User Interface (GUI) or application software.

2) Exit the application software and halt the operating system if necessary.

3) Power off the library using the GUI and then switch the Master Po wer Switch on the power supply at the rear of the module to the off (0) position. Remove the power cord.

4) Remove t he FCO Card, if installed, using “Fibre Channel Option Card Remove and Replace” instructions in this chapter.

5) Remove th e Li brary Controller Card using “Library Controlle r Card Re move and Replace” instructions in this chapter.

6) Remove th e Drive 1 Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

7) Remove th e tabletop cover and Fan Cove r Assembly using “Library Covers Remove and

Replace” using instructions in this chapter.

8) Remove the screw from the Card Cage/Back Plane Connector Access Plate and lift it out of the library. See Figure 2–39.

9) Remove th e Drive 1 drive guide using “Drive Guides Remove and Replace” instructions in this chapter.

10)From outside the chassis, remove two flat-head screws at the top of the card cage and two flathead through-bolts at the bottom of the card cage.

Servicing the Neo Series 2000

2-41

ARD CAGE/BACK PLANE REMOVE AND REPLACE

J11

J12

Neo-9057

Figure 2–42. Card Cage Back Pl ane Assem bly Removal

11)From inside the dri ve bay, remove two flat-head screws at the top of the card cage.

12)Remove the 1 screw from the backplane boa rd stiffener.

13)With t he card cag e loos e and work ing fr om inside the dri v e bay a ccess an d the top, re mov e the cables from J6, J3, J11, J7, J4, J8, J9, J5, J2 and J12.

14)Slide the card cage halfway out.

15)From inside the card cage, support the grounding strip plate and spacer and remove the two flat-head mounting screws from inside the drive bay. Remove the grounding strip plate and spacer, see Figure 2–42.

16)Slide the card cage the rest of the way out of the library.

Card Cage/Back Plane Replacement

1) Position the ca r d cage at the rear of the library with connectors J6/J3 at the top and towards the front of the library.

2) Slide the Card Cage /Back Plane assembly about halfway int o the ope ning. See Figure 2–42.

3) From inside the card cage, position the grounding strip plate with the spacer between it and the drive bay wall. The groundi ng strip contacts sho uld be on the card cage side and towards the rear of the library. From inside the drive bay, replace the two flat-head mounting screws. See Figure 2–42.

4) Slide the card cage the rest of the way in.

NOTE:

Lift the cables toward the top of the unit so as not to trap any cables beneath the card

cage.

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ARD CAGE/BACK PLANE REMOVE AND REPLACE

5) With the card cage still loose, replace the cables at J12, J2, J5, J8, J9, J4, J7, J11, J3 and J6. See Figure 2–42.

NOTE:

For ease of installation, replace the cables moving from left to right and bottom to top of

the back plane assembly.

6) From inside the dri ve bay , replace the two flat-head screws at the top of the card cage. See

Figure 2–42.

7) From outside the chassis, replace the two flat-head screws at the top of the card cage and the two flat-head through-bolts at the bottom of the card cage. See Figure 2–42.

8) Replace the 1 screw from the backplane board sti ffener.

9) Replace the Drive 1 drive guide using “Drive Guides Remove and Replace” instructio ns in this chapter.

10)Replace the Card Cag e/Back Plane Connector Access Plate and mounting s crew. See

Figure 2–39.

11)Replace the tabl etop cover and Fan Cover Assembly using “Library Covers Remove and

Replace” instructions in this chapter.

12)Replace the Drive 1 Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

13)Replace the Librar y Controller Card using “Library Controller Card Remove and Replace” instructions in this chapter.

14)Replace the FCO Card, if installed, using “Fibre Channel Option Card Rem ove and Replace” instructions in this chapter.

15)Turn on the library module as follow s, see Figure 2–43.

Neo-0004

Figure 2–43. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2).

Servicing the Neo Series 2000

2-43

ARD CAGE/BACK PLANE REMOVE AND REPLACE

c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

2-44

u Servicing the Neo Series 2000

SCSI I/O B

OARD AND PLUG ASSEMBLY

SCSI I/O Board and Plug Assembly

The SCSI I/O Board and Plug Assembly are located at the rear of the library beneath the drive bays. The two assemblies inter-connect on the underside of the High Density SCSI I/O Board with two 72-pin connectors in a da ughter boa rd arr angement . This proc edur e is use d to repla ce either assemb ly. The drive SCSI interface cables, terminators, Drive 1 and Drive 2 must be removed to remove the High Density SCSI I/0 Board or the SCSI Connector Plate Assembly.

SCSI I/O Board and Plug Assembly Removal

1) If the library is operat ional, remove any cartridges in the drives using the Graphical User Interface (GUI) or applic ation software. Exit the application s oftware and halt the operating system if necessary.

2) Power off the library using the GUI and switch the Mast er Power Switch on the po wer s upply at the rear of the module to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove any SCS I interface cables and ter minators th at are attached to the drive SCSI connectors.

5) Remove the Dri v e 1 and Driv e 2 (if applic able ) Shoe Assembl ies us ing “Dri ve Shoe Asse mbly

Remove an d Replace” instruc tions in this chapter.

6) Remove the outer skin and Fan Cover Assembly using “Library Co v ers Re mov e and Re place ” instructions in this chapter.

7) Remove th e Drive Guides using “Drive Guides Remove and Replace” instructions in this chapter.

8) Remove tw o flat-head screws from the Tape Drive Shield between drive bay 1 and 2. using

“Drive Shie ld Remove and Replace” instru ctions in this chapter.

9) Remove eight jackscrews from the SCSI connectors.

10)Remove six screws that mount the High Density SCSI I/O Board PCB to the chassis, see

Figure 2–44.

11)Slide the SCSI PCB and SCSI Connectors toward the front of the libr ary until you can pi vot the rear of it up and toward the front of the library to access the bottom of the PCB, see

Figure 2–44.

Servicing the Neo Series 2000

2-45

SCSI I/O B

OARD AND PLUG ASSEMBLY

Neo-9058

Figure 2–44. SCSI I/O Board Removal

12)Remove th e cables at J1 and J5 (see Figure 2–44). Remove the PCB from the library.

13)Remove tw o scre ws th at mount the SCSI Conn ec tor Plate Assembl y to the SCSI I/ O PCB, see

Figure 2–45.

14)Disconnect the SCSI Connector Plate Assembly from the High Density SCSI I/O Board.

SCSI I/O Board and Plug Assembly Replacement

1) Replace the SCSI Conne ctor Plate Assembly on th e High Density SCSI I/O Board. See

Figure 2–45.

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u Servicing the Neo Series 2000

Neo-9059

Figure 2–45. SCSI I/O Board / Plug Assembly

SCSI I/O B

OARD AND PLUG ASSEMBLY

2) Replace the two screws that mount the SCSI Connector Plate Assembly to the SCSI I/O PCB.

3) Position the High Den sity SCSI I/O Board in the drive bays with the SCSI Connectors to the rear of the library. See Figure 2–44.

4) Pivot the rear of the PCB up and toward the front of the library to access the bottom of the PCB.

5) Repla ce the cables at J1 and J5.

6) Guide the SCSI conne ctors and the SCSI PCB into place over the PCB mounting holes.See

Figure 2–44.

7) Rep l ace the eigh t jackscr ews in th e SCSI connectors.

8) Replace the six screws that mount the PCB to the chassis. See Figure2–44.

9) Position the Dri ve Shield in th e dri ve bay s and replace t he two fla t-head scre ws that s ecure the Drive Shield to the ch assis using “Drive Shield Remove and Replace” instructions in this chapter.

10)Replace the Drive Guides using “Drive Guides Remove and Replace” instructions in this chapter.

11)Replace the outer skin and F an Cover Assembly using “Library Covers Remove and Replace” instructions in this chapter.

12)Replace the Drive 1 and Drive 2 Shoe Assemblies using “Drive Shoe Assembly Remove and

Replace” instructions in this chapter.

13)Replace the SCSI cables and terminators.

14)Turn on the library module as follow s, see Figure 2–46.

Neo-0004

Figure 2–46. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-47

RIVE SHIELD REMOVE AND REPLACE

Drive Shield Remove and Replace

The tape drive shield is ins talled between the drive 1 and drive 2 shoe asse mblies.

NOTE:

The drive 1and drive 2 shoe assemblies must be removed prior to removing the tape

drive shield.

Drive Shield Removal

1) If the library is operational, remove any tape cartr idges in the tape drives using the Graphic al User Interface (GUI) or application software.

2) If necessary, exit the application software and halt the operating system.

3) Using the GUI touch screen, power off the library. Toggle the power switch on the power supply at the rear of the modul e to the OFF (0) position and then remove the A C power cord.

4) Remove th e drive 1 and dri ve 2 shoe assemblies follo wing the instructions in “Drive Shoe

Assembly Remove and Replace”

5) R emove on e of th e drive 1 guide fol low ing the instructions in “Drive Guides Remo ve and

Replace”.

6) Remove two flat-head sc r ews th at secure th e ta pe drive shie ld to th e li b r ar y cha s sis, see

Figure 2–47.

7) Pull the tape drive shield out and away from the tape drive bay.

Tape Drive Shield Replacement

1) Insert the tape drive shield into the tape drive bay (see Figure 2–47).

2-48

u Servicing the Neo Series 2000

Neo-9060

Figure 2–47. Tape Drive Shield Removal

RIVE SHIELD REMOVE AND REPLACE

2) Secure the tape drive shield to the library chassis using the two pre viously removed flat-head screws (see Figure 2–47).

3) Replace th e previous ly remov ed tape dri ve guides following the inst ructions in “Dri ve Guides

Remove an d Replace”.

4) Replace the drive 1and drive 2 shoe assemblies followi ng the instructions in “Dr ive Shoe

Assembly Remove and Replace”.

5) Turn on the library module as follows, see Figure 2–48.

Neo-0004

Figure 2–48. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-49

RIVE GUIDES REMOVE AND REPLACE

Drive Guides Remove and Replace

There is a Drive Guide in the bottom of each of the drive bays. The Drive Shoe Assembly must be removed to r emove the Drive Gu id e . T h e steps are the same to remo ve ei th e r D r ive Gui d e.

Drive Guides Removal

1) If the library is operational, remove any cartridge s in the drives usi ng the front panel controls or application software. Exit the application software and halt the operating system if necessary.

2) Power off t h e library u sing the Gr ap h ical Us er Interface (GUI) and then s w itch the Master Power Switch on th e Power Supply at the rear of the modul e to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove the Drive Shoe Assembly for the Drive Guide to be repla ced using “Drive Shoe

Assembly Remove and Replace” instr uctions in this chapter.

5) Remove the outer skin and Fan Cover Assembly using “Library Co v ers Re mov e and Re place ” instructions in this chapter.

6) Remove th e four fla t-head screws that mount the drive guide in the chassis, see Figure 2–49.

7) Remove the Drive Guide from the library.

Figure 2–49. Drive Guide Removal

Drive Guides Replacement

Neo-9061

1) Position the Dri ve Guide in the drive bay with the two straight-sided holes to the rear of the library, see Figure 2–49.

2) Replace the four flat-head screws that mount the drive guide in the chassis.

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RIVE GUIDES REMOVE AND REPLACE

3) Replace th e outer skin and Fan Cover Assembly using “Library Covers Remove and Replace” instructions in this chapter.

4) Replace the Drive Shoe Assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

5) Turn on the library module as follows, see Figure 2–50.

Neo-0004

Figure 2–50. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

Servicing the Neo Series 2000

2-51

AGAZINE OPTO SENSORS

Magazine Opto Sensors

There is an optical sensor located at the rear of the left and right magazine tracks. The left or right magazine must be rem oved to remove the Magazine Opto Sensor. The cable is 18 inches long for the le ft sensor and 29 inches long for the right sensor. The same basic procedure is used to replace both sensors.

Magazine Opto Sensors Removal

1) Remove the magaz ine for the sensor to be replaced usi ng the front pane l control s. Ref er to the section “Emergency Magazine Removal” if necessary.

2) Power off t h e library u sing the Gr ap h ical Us er Interface (GUI) and switch the Maste r Power Switch on the pow er s upply at the rear of the module to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove th e outer skin and front main cover using “Library Covers Remove and Replace” instructions in this chapter.

5) Locate the Control Panel PCB in th e chassis bottom behind the front panel. Remove the cable at J10 for the left magazine sensor or J9 for the right magazine sensor, see Figure 2–51. and

Figure 2–25.

6) Follow the cable to the rear of the library and cut any cable ties to free the cable. For the right magazine sensor co nti nue at t he rear of the cha ssis bottom and cut t he cab le tie s that ar e belo w the drive bays and expansion channel opening.

7) Remove th e two screws tha t mount the sensor to the track. Note that the two front mounting holes are used.*

8) Lift the sensor from the mag az ine track while guiding the cable through the opening in the magazine track.

J10

Figure 2–51. Magazine Opto Sensor

Magazine Opto Sensors Replacement

Neo-9062

1) Guide the con nector end of t he cable through the opening in the magazine track, see Figure 2–

51.

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AGAZINE OPTO SENSORS

2) Replace the two sc rews that mount the s ensor to the track. Use the f ront mounting hole pair.

3) Route the cable i n the chass is bott om alo ng with the other ca bles . Repl ace th e cable ti es be low the drive bays and e xpansion channel opening for the right magazine sensor a nd the cable ties leading to the Control Panel PCB for both sensors.

4) Replace the cable at J9 for the left magazine sensor or J10 for the right magazine sens or.

5) Replace the outer skin and front main cover using “Library Covers Remove and Replace” instructions in this chapter.

6) Turn on the library module as follows, see Figure 2–52.

Neo-0004

Figure 2–52. P owering up the Library

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch located on the power supply to ON (2). c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

4) Replace the magazine for the sensor to be replaced using the GUI.

Servicing the Neo Series 2000

2-53

HUTTLE ASSEMBLY TRACK SENSOR REMOVE AND REPLACE

Shuttle Assembly Track Sensor Remove and Replace

The Shuttle Assembly Robot Track Sensor is located in the chassis bottom beneath the point where the rotating track section meets the stationary track section. The stationary track section and the Drive 1 Shoe Assembly must be removed to remove the Shuttle Assembly Track Sensor.

Shuttle Assembly Track Sensor Removal

1) Remove bot h magazines from the library using the front pa nel control. Refer to the section

“Emergency Magazine Removal” if necessary.

2) Power off t h e library u sing the Gr ap h ical Us er Interface (GUI) and switch the Maste r Power Switch on the pow er s upply at the rear of the module to the off (0) position.

3) Remove the power cord from the receptacle.

4) Remove th e tabletop cover, Fan Cover Assembly and front main co ver using “Library Covers

Remove an d Replace” instruc tions in this chapter.

5) Remove the screw from the Card Cage/Ba ck Plane Connector Access Plate and lift it out of the library, see Figure 2–39.

6) Remove th e drive 1 shoe asse mbly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

7) Move the Shuttle Assembly to the front of the library by releasing the brake and pushing it at the base near the track. If necessary, refer to “Parking the Shuttle Assembly Robotics for

Service or Shipment” instructions in this chapter.

8) Operate the worm gear drive link for the rotating track section and turn it perpendicular to stationary track, see Figure 2–53.

9) Remove the two screws that mount the Track Sensor to the studs on the track base. See

Figure 2–53.

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HUTTLE ASSEMBLY TRACK SENSOR REMOVE AND REPLACE

Neo-9065

Figure 2–53. Shu ttle As sembly Track Se n sor Removal

10)Follow the cable to the r ear of the library and cut any cable tie s to free th e cable as it r o u tes under the left magazine track.

11)Working from the top and inside the drive bay remove the cable at J5 on the Card Cage/Bac k Plane PCB. See Figure 2–42.

12)While pulling the cable from inside the chassis are a, guide the cable from the card cage/back plane connector are a through the opening und erneath the left magazine track.

13)Remove the sens or from the library. See Figure 2–53.

Shuttle Assembly Track Sensor Replacement

1) From inside the chass is area, position the Robot Track Sensor with the connector e nd toward the rear o f the left magazine t r ack. Guid e the cable underneath the le ft magazine track an d through the opening to the card cage/back place connector area .

2) Working from the top and in si de the drive bay are a, guide the cable into the card cage/back plane connector area. Feed enough cable through to make the conn ection to J5. See Figure 2–

42.

Servicing the Neo Series 2000

2-55

HUTTLE ASSEMBLY TRACK SENSOR REMOVE AND REPLACE

3) Inside the chassi s a rea, route the wires to the motor of the rotating track section between the sensor mounting studs.

4) Replace the two screws that mount the sensor to the studs on the track base being careful that the motor wires are not trapped between the sensor and the mounting studs.

5) Route the cable a long wit h the moto r wires tow ard s the left m agaz ine t rack re movi ng t he slac k so that t he cable and wires lay along the cha ssis botto m. Continue routing the cable and motor wires with the other cables running to wards the rear of the library.

6) Replace the cable ti es where they were removed in s tep (10) of the removal s ec tion.

7) Replace the drive 1 shoe assembly using “Drive Shoe Assembly Remove and Replace” instructions in this chapter.

8) Replace the Card Cage/Back Plane Connector Access Plate.

9) Replace the tabletop cover, Fan Cover Assembly and front main cover using “Libra r y C overs

Remove an d Replace” instruc tions in this chapter.

10)Turn on the library module as follow s, see Figure 2–54.

Neo-0004

Figure 2–54. P owering up the Library

4) Replace both maga zines using the front pane l controls.

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HUTTLE ASSEMBLY ROBOTICS REMOVE AND REPLACE

Shuttle Assembly Robotics Remove and Replace

The Shuttle Assembly Robot is mounted on a track i n the bottom of the chassis. The Shut tle Assembly Track Sensor m ust be removed from it s mounting studs to remove the Shuttle Assembly. The Bar Code Reader also must be remo ved and installed on the replacement Robotic Assembly

Shuttle Assembly Robotics Removal

1) Remove both magaz ines from the library usi ng the Graphical User Interface (GUI). If the module is not operable, refer to “Emergency Magazine Remov al” instru ctions in this chapter.

2) Power off the library using the front panel control and then switch the Master Power Switch on the power suppl y at the rear of the module to the off (0) pos ition. Unplug the power cord.

3) Remove the ta bletop co ver a nd f ront panel co v er usi ng “Library Covers Remove and Replace” instructions in this chapter.

4) If the Shut tle Assembly is on the rotating track section, operate the worm gear b y hand to turn the track so that the cartrid ge opening is to the left with t he pulley/gears to the right. Align the rotating and stat ionary track sections .

5) Move the Shuttle Assembly to the stationary track section by releasing the brake and pushing it at the base near the track. Move it until the base is completely on the stationary tr ack section. If necessary refer to “Parking the Shuttle Assembly Robotics for Service or

Shipment” instructions in this chapter.

6) Operate the worm gear by hand to turn the rotati ng track section 90 degrees so that it is perpendicula r to the stationary track s ection.

7) Remove the two screws from the Shuttle Assembly Track Sensor.

8) Remove th e ca ble from the rotating track section motor.

9) Remove the motor cable and track sensor cable from the cable clamps and position them to the left of the Robot ba se.

10)Remove the cables at J3 and J9 on the Shuttle Assembly PCB. See Figure 2–55.

Servicing the Neo Series 2000

2-57

HUTTLE ASSEMBLY ROBOTICS REMOVE AND REPLACE

CAUTION: Pull connector J3 by the connector body only. The wires used are small and can be damaged easily.

Neo-9066

Figure 2–55. Shu ttle Assembl y Re m oval

11)Remove the screw holding the cable clamp above the pulleys, se e Figure 2–55.

12)Remove the retainer screw, washer, cable clamp an d space r where the Fl ex Cable/Chain Assembly pi vots on the top of the Shuttle Assembly, see Figure 2–55.

13)Carefully lift the Flex Cable/C hain and Cable Support Rod up and off of the pivot point.

14)Remove th e six se lf-locking hex nuts and washers that holds the Robot Asse mbly in the chass i s bottom . Us e th e worm gea r to mov e th e r o tating track secti o n to access th e n ut s if necessary.

15)Remove the Shuttle Assem b ly from the libr ar y.

Shuttle Assembly Robotics Replacement

1) Po s i ti on the Shu t tle Asse mb ly insid e th e chassi s wi t h th e station ary track s ection to th e fr o nt of the li br ary and th e r ot ating tra c k se c ti on to the rear.

2) Set the Shuttle Assembly base ov er the mounting studs.

CAUTION: Ensure no cables or wires are caught under the Shuttle Assembly base.

3) Replace the six washers and self-lock ing hex nuts that hold the Shuttle Assembly in the chassis bottom. Torque to 5-6 in/lbs.

4) Lift the Ca ble Guide Rod and Fle x Cable/Chain pivot block up and onto t he pivot point on the Shuttle Assembly.

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u Servicing the Neo Series 2000

HUTTLE ASSEMBLY ROBOTICS REMOVE AND REPLACE

5) Refer to Figure 2–56. Where the cables exit the Flex Chain at the pivot point, bend the cables in a circle to the left (counter-clockwise) and back under the Fle x Chain and Cable Support Rod. Repl ace the ca b le clamp at th e pivot point. Put the clamp on the cable with the flat side up and open side to the right . Replace the spacer, cable cla mp, sc rew and washer on the pivot block, but do not tighten the screw at this time

1/2"

Cable Tie

Figure 2–56. Installing Flex Chain On Robot

Cable Tie

Neo-9066b

6) Dress the cables b etween the Flex Chain and th e cable cla mp to align the cable t ie on the cables with the rear edge of the c able clamp. The shrink tubi ng will be inside the clam p. Th e cables should exit the cable clamp side-by-side.

7) Tighten the screw against the spacer. Be sure the spacer is inside the sc rew mounting holes of the clamp. The cable cla mp should be able to rotate afte r tightening the scre w.

8) Continue routing the cables count erclockwise down the Shuttle Assembly PCB. The cables should remain para llel and not be twiste d around each other. Replace ca bles at J9 and J3.

9) Replace the cab le cla mp abo ve the pulle ys. The flat side shou ld be down with the c ables ab out the mounting screw and shrink tubing inside the clamp. Do not tighten the screw at this time.

10)Align the end of the shrink tubing with the edge of the Shuttl e As sembly PCB and tighten the screw.

11)Replace the outer skin and front panel cover using “Library Covers Remove and Replace” instructions in this chapter.

12)Turn on the library module as follow s, see Figure 2–57.

Servicing the Neo Series 2000

2-59

HUTTLE ASSEMBLY ROBOTICS REMOVE AND REPLACE

a.Connect the power cord to the power supply’s receptacle (1). b.Toggle the power switch locate d on the power supply to ON (2).

Neo-0004

Figure 2–57. P owering up the Library

c.Press anywhere on the GUI touch screen to apply powe r to the module (3).

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BAR C

ODE READER REMOVE AND REPLACE

Bar Code Reader Remove and Replace

The Bar Code Reader is mounted on the Shuttle Assembly. No other assemblies need to be removed to remov e the Bar Code Read er .

Bar Code Reader Removal

1) Power off the library using the front panel control and then switch the Master Power Switch on the power supply at he rear of the module to the off (0) position.

2) Remove the power cord from the receptacle.

3) Remove the ta bletop co ver a nd f ront panel co v er usi ng “Library Covers Remove and Replace” instructions in this chapter.

4) Remov e t he ca ble cl amp a t t he l o wer front of the Bar C ode Read er tha t se cur es the c abl e t o th e Shuttle Assembly PCB.

5) Remove the cab le at J5 on the S h u ttle Assembly PCB.

6) Remove the two screws at the top that mount the Ba r Code Reader to the Shutt le Assembly, see Figure 2–58.

7) Remov e the Bar Code Rea der from the library.

Neo-9067

Figure 2–58. Bar Code Reader Remo val

Bar Code Reader Replacement

1) Position the Bar Code Reader in the opening on the PCB side of the Shuttl e As sembly with the lens pointing through the cartridge opening with the cable on the bottom. The Bar Code Reader is mounted at a 10 degree angle to the Shuttle Assembly body.

2) Replace the two screws at the top that mount the Bar Code Reader to the Shuttle Assembly, see Figure 2–58.

Servicing the Neo Series 2000

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BAR C

ODE READER REMOVE AND REPLACE

3) Replace the cable at J5 on the Shuttle Assembly PCB.

4) Replace the cable clamp at the lowe r front of the Bar Code Reader with the flat s i d e down

5) Replace the outer s kin and front panel cover using “Library Covers Remove and Replace” instructions in this chapter.

6) Turn on the library module as follows, see Figure 2–59.

Neo-0004

Figure 2–59. P owering up the Library

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u Servicing the Neo Series 2000

Overland Storage Neo Library, Neo 2000, Neo 4000 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Purpose of This Manual

List of Tables

Illustrated Parts Catalog

Introduction

Figure 1–1. Neo Series™ Library Modules

Mechanical Parts Exploded View

Figure 1–2. Neo Series 2000 Mechanical Parts

Figure 1–3. Neo Series 4000 Mechanical Parts

Electrical Parts Exploded View

Figure 1–4. Neo Series™ 2000 Electrical Parts

Figure 1–5. Neo Series™ 4000 Electrical Parts

Servicing the Neo Series 2000

Introduction

Electrostatic Discharge Information

Preparation Procedures

Weight Warning

Emergency Magazine Removal

Figure 2–1. Manual Door Release

Figure 2–2. Magazine Removal

Library Covers Remove and Replace

Tabletop Model Cover Removal

Figure 2–3. Tabletop Model Outer Skin Removal

Tabletop Model Cover Replacement

Library Inside Covers

Front Chassis Cover Removal

Front Chassis Cover Replacement

Fan Cover Assembly Removal

Figure 2–4. Cooling F an Disconnect

Fan Cover Assembly Replacement

Power Supply Receiver Cover Removal

Figure 2–5. Tabletop Model Cover Removal

Power Supply Receiver Cover Replacement

Parking the Shuttle Assembly Robotics for Service or Shipment

If the library is operational

If the library is not operational

Figure 2–6. Shuttle Brake Release

Figure 2–7. Shuttl e Assem bly in Parked Position

Front Panel Remove and Replace

Front Panel Removal

Figure 2–8. Contro l Panel Board

Figure 2–9. Front Panel Removal

Front Panel Replacement

Figure 2–10. Routing Fr ont Panel Cabl es

Figure 2–11. P owering up the Library

GUI Assembly Remove and Replace

GUI Assembly Removal

Figure 2–12. GUI Assembly Remo ve and Replace

GUI Assembly Replacement

Figure 2–13. P owering up the Library

Front Panel LED Remove and Replace

Front Panel LED Removal

Figure 2–14. Front Panel LED Remove

Front Panel LED Replacement

Figure 2–15. P owering up the Library

Front Panel Door Latch Remove and Replace

Front Panel Door Latch Removal

Figure 2–16. Front Panel Solenoids Cable Tie

Figure 2–17. Front Panel Solenoid Remove and Replace

Front Panel Door Latch Replacement

Figure 2–18. P owering up the Library

Drive Shoe Assembly Remove and Replace

Drive Shoe Assembly Removal

If the Library Will Remain Operational:

If the library Will Not Be operational:

Figure 2–19. Removing a Tape Drive

Drive Shoe Assembly Replacement

Figure 2–20. In s talli n g a Tape Drive

Figure 2–21. P owering up the Library

Elevator Opto Sensor Remove and Replace

Elevator Opto Sensor Removal

Figure 2–22. Access Plate Removal

Figure 2–23. Elevator Opto Sensor

Elevator Opto Sensor Replacement

Figure 2–24. P owering up the Library

Control Panel PCB Remove and Replace

Control Panel PCB Removal