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Preface
Purpose of This Manual
This manual provides step-by-step installation instructions, and information required for
ongoing use and maintenance of the PowerLoader tape drive system by Overland Storage,
Inc. This manual is written for the installer and user of this equipment.
Organization
The following information is contained in this manual:
Chapter 1:Introduction - Provides an introduction to the PowerLoader™
Storage
, along with a brief description of the benefits, features and tape
capacities, drives and also lists the models covered in this manual.
Chapter 2:Installation - Presents step-by-step procedures for unpacking and installing the
PowerLoader™ interface connections and a description of the PowerLoader™
configuration options.
Chapter 3:Operation - Describes front panel operations for the PowerLoader™, along with
inserting and removing tape cartridges, and tape requirements.
Chapter 4:Maintenance - Describes procedures for using and storing the cleaning
cartridge with the PowerLoader™, required slot location, along with running the
cleaning cartridge from the front panel, and the Auto Clean mode.
Chapter 5:Troubleshooting - Provides problem diagnosis, error recovery procedures, and
Fault Symptom Codes to aid in troubleshooting potential error conditions with
PowerLoader™
Appendix A:Specifications - Contains
information.
Appendix B:Spares & Accessories- Contains a list of PowerLoader™ spare parts and
accessories.
Index:
Index
- Provides a quick reference to useful features and information
Table B-1. PowerLoader™ Spares and Accessories ...................................... B-1
xiii
L
IST OF TABLES (CONT’D
)
xiv
Chapter 1:
Introduction
Introduction
Your PowerLoader™ is a tape library system combining Advanced Intelligent Tape™ (AIT)
drive technology with advanced robotics. Designed for high duty-cycle online and near
online applications, such as hierarchical storage management, it is a superior performer in
high-volume backup and archival service.
Figure 1-1. PowerLoader
The PowerLoader™ can be equipped with one or two tape drives, and has a 19-slot tape
cartridge magazine, with a mail slot.
Models
PowerLoader™ features and model configurations are listed in Table 1- 1 and Table 1-2.
Table 1-1 PowerLoader™ Features
ComponentAIT-2 Tape DriveAIT-3 Tape Drive
ScalabilityFrom 1 to 9 modulesFrom 1 to 9 modules
Media Slots19 + 1 Mail Slot
Up to 171 + 9 Mail
Slots with 9 modules.
SCSI InterfaceHVD, LVD/SELVD/SE
Number ofDrives1 or 2 Sony SDX-500
1 Drive, AIT 2, Tabletop/Rackmount, LVD/SE SCSI
2 Drive, AIT 2, Tabletop/Rackmount, LVD/SE SCSI
1 Drive, AIT 3, Tabletop/Rackmount, LVD/SE SCSI
2 Drive, AIT 3, Tabletop/Rackmount, LVD/SE SCSI
Tabletop (or
Rackmount with
conversion kit)
If your host software permits, you can use the front slot in the magazine (the first slot you see
when you open the door) as a mail slot for inserting or removing a single cartridge without
interrupting host operations in progress. The mail slot is implemented using the SCSI
Import/Export commands.
SCSI Interface
The PowerLoader™ unit presents the following to the host:
•
A single SCSI medium changer device with a single SCSI Medium Transport element
•
A number of SCSI Storage elements equal to the total number of cartridge magazine
slots
•
A single SCSI Import/Export element
•
A number of SCSI Data Transfer elements equal to the total number of drives in the
system.
Multi-Server Data Sharing
A host computer with a SCSI controller connected to a bus is a SCSI Initiator. The
PowerLoader™ is a SCSI Target. SCSI rules permit multiple Initiators on a single bus.
Therefore, with the proper host software, it is possible to connect multiple hosts to a single
PowerLoader™ over a single SCSI bus. This allows multiple hosts to operate the library
robotics, loading and unloading cartridges as each host requires.
1-2
uIntroduction
SCSI BUS P
In a system with many drives, it may be desirable to use multiple SCSI buses for the drives so
the data transfer rate of the drives is not limited by bus bandwidth. Individual drives can be
connected to separate hosts. Using special software, one of the hosts can act as a master server,
processing all robotics commands and permitting several hosts to share a common database.
ERFORMANCE CONSIDERATIONS
Configurations
The PowerLoader™ standard SCSI interface is:
•
Fast/Wide Low Voltage Differential (LVD)/Single-Ended (S/E)
The PowerLoader™ uses high-density 68-pin D-series connectors. For more information see
SCSI Interfaces in Chapter 2.
SCSI Bus Performance Considerations
Drives
With a standard Fast/Wide SCSI interface, each drive offers a sustained native data transfer
rate of 6 MB/sec. (AIT-2) or 12 MB/sec. (AIT-3). In a two-drive module, the total native rate is
twice these rates. The rates for compressed data are the native rates multiplied by the
compression factor, which depends on file content, but averages approximately 2:1.
Data Transfer Rate
The data transfer rate of the PowerLoader™ depends on the type of AIT drive, the number of
drives, and on how many drives are connected to the SCSI bus. The robotics impose minimal
loading on the bus.
Each AIT-2 drive has a maximum sustained rate up to 12 MB/sec. with compressed data. Each
AIT-3 drive has a maximum sustained rate up to 24 MB/sec. with compressed data. As a result,
the transfer rate of a two-drive module occupies the full bandwidth of the bus. The maximum
performance of the system is degraded by sharing a SCSI bus among more than two drives.
Internal Cabling Configuration
Each SCSI bus in the PowerLoader™ System is wired separately. The library robotics and
Drive 1 share one bus; Drive 2 is connected to a separate SCSI bus. SCSI jumper cables are
available to allow the drives and robotics of a module to be daisy-chained to a single SCSI bus.
For more detailed information, see SCSI Interfaces in Chapter 2.
Introductiont 1-3
SCSI BUS P
ERFORMANCE CONSIDERATIONS
Bus Length Limitations
If all devices and host adapter are LVD, length is 12 meters (1.5 meters in SE mode).
For customers using HVD, the high voltage differential Fast/Wide SCSI bus may be up
to 25 meters in length, including cabling within the modules.
Physical Configuration
PowerLoader™ comes configured as a tabletop or rack-mount model. The tabletop model can be
later converted for rack-mount usage. To convert a tabletop PowerLoader™ to a rack-mount
model, order the Overland Tabletop to Rackmount Conversion Kit (Part Number 106070-001).
Shuttle Lockdown Mechanism
Overland Data has installed a shuttle lockdown mechanism as a precautionary safety
mechanism to prevent damage to the PowerLoader™ during shipment from the factory. The
mechanism is a spring-loaded screw in the back of the PowerLoader™ that secures the shuttle
to a bracket.
You must release the shuttle lockdown mechanism before powering up the unit or it will
not operate. See the procedure in Chapter 2.
1-4
uIntroduction
SCSI BUS P
ERFORMANCE CONSIDERATIONS
Features
This section describes and illustrates some of the external features of the PowerLoader™ by
Overland Data, Inc, including the control panel, power supply, tape cartridge magazine and
rear ports and connectors.
LP-0009
Figure 1–1. PowerLoader™ Front View
Control Panel
The control panel features a 4-line by 20-character backlit liquid crystal display, four LED
indicators and four buttons. The buttons enable the operator to navigate through the menu
structure to select and display operating modes, device status, diagnostic and maintenance
functions, device history and error statistics, and system configuration. The control panel is
described in detail in Chapter 3.
Display
The backlit 4-line by 20-character control panel display provides a highly intelligible
presentation of drive and loader status, menu choices and error messages. The scrolling feature
greatly expands the amount of information available to the operator.
Power Supply
The AC Power switch is located on the front panel of the module. The auto ranging power
supply adjusts automatically to either of two operating voltage ranges. The ranges are 100-120
VAC and 200-240 VAC. The power supply is capable of operating at 50 or 60 Hz without any
adjustment or modification. AC power is supplied to the power supply by a single IECcompatible socket, which can be connected to any properly grounded outlet.
Introductiont 1-5
SCSI BUS P
ERFORMANCE CONSIDERATIONS
Tape Cartridge Magazine
The rugged polymer magazine, Figure 1–2 fits into an extruded track, which assures precise
positioning for the library robotics.
LP-0010
Figure 1–2. Cartridge Magazine
The front slot in the magazine is a Mail Slot, used to add or remove cartridges without
interrupting library operation. You can remove the magazine through the front door, but it is
protected from tampering in either of two ways:
•
An electronic combination lock, operated from the control panel
•
The host issuing a SCSI Prevent/Allow Medium Removal command.
For more information on inserting and removing the magazine, see Chapter 3.
Integral Fan Cooling
Each AIT drive contains a thermostat-controlled fan. In addition, a fan is mounted inside the
PowerLoader™ to prevent critical parts from overheating.
Robotics
The PowerLoader™ features Overland Data's Mainframe-Class™ Library Robotics. These
advanced robotics can load any of the cartridges stored in the magazine into any of the tape
drives.
Bar Code Reader
A standard barcode reader is mounted on the cartridge shuttle. It reads barcode labels attached
to each cartridge, and maintains the barcode data in memory as part of the library System Map.
1-6
uIntroduction
Advanced Design Features
Embedded Diagnostics
The PowerLoader™ provides three levels of embedded diagnostics:
1) Power-On Self Test (POST) - Performs various verification tests on the system's
configuration, host interface and device control functions, as well as memory tests when you
power on the unit.
2) User Diagnostics - Allow you to display and change configuration options. Select from front
panel.
3) CE Diagnostics - Advanced diagnostics used by Customer Engineers for servicing the
PowerLoader™. Select from front panel.
For more information on user diagnostics, see Chapter 2.
Error Checking
The drives used in the PowerLoader™ use read while write data checking and error-correction
code (ECC) technology such as is used in audio CD, DVD and laser discs.
A
DVANCED DESIGN FEATURES
Buffer
Drives are equipped with the following buffer size:
AIT-2: 10MB
AIT-3: 18 MB
Compression
The drives used in the PowerLoader™ use the Adaptive Lossless Data Compression (ALDC)
data compression algorithm developed by IBM.
Introductiont 1-7
A
DVANCED DESIGN FEATURES
Capacity
The PowerLoader™, with its 19-cartridge magazine, offers formatted capacities as shown in
Table 1-3.
Table 1-3 Capacity
ModelNative Capacity
per Cartridge
AIT-236 GB on
SDX236C media
50 GB on
SDX250C media
AIT-3100 GB on
SDX3-100C media
Per Cartridge
Compressed
(2:1)
72 GB
100 GB
200 GB3800 GB
Full Magazine
Compressed
(2:1)
1,368 GB
1,900 GB
Media Life
The media used in the PowerLoader™ is rated by the media manufacturer at over 30,000 endto-end passes, and a shelf life of at least 30 years.
.
1-8
uIntroduction
Chapter 2:
Chapter 2 Installation
This chapter describes installing the PowerLoader™ by Overland Data, Inc, including:
•Unpacking
•Releasing the Lockdown Mechanism
•Setting up the Desktop Model
•Setting up the Rackmount Model
•Setting up Cables and Interfaces
•Configuration
Unpacking
Installation
Follow the directions in the shipping container to unpack the PowerLoader™ and place it
in the desired physical location. Save the packing materials for reuse in case you need to
ship it.
Releasing the Lockdown Mechanism
Release the lockdown mechanism on the PowerLoader™, using the Lockdown Screw on
the back (lower right) of the unit, (Figure 2–1 and Figure 2–2).
Figure 2–1. Lockdown Screw
Installation t
2-1
R
ELEASING THE LOCKDOWN MECHANISM
Lockdown
Screw
2-2
uInstallation
R
ELEASING THE LOCKDOWN MECHANISM
To Release the Lockdown Mechanism
You should release the Lockdown Mechanism before powering up the PowerLoader™.
1) Make sure that the power cord is disconnected from line power.
2) If necessary, reposition the unit for easier access to the back panel.
3) Turn the spring-loaded lockdown screw on the back counter-clockwise.
The screw pops out and the lockdown mechanism releases from the shuttle.
4) Turn the power on.
Tu rn
Lockdown
Screw
Countercloc
kwise to
release the
Figure 2–2. Releasing the Lockdown Screw
To Lock the Lockdown Mechanism
To lock the lockdown mechanism, do the following:
1) Park the shuttle assembly:
a. From the Main Menu, select Maintenance Menu / Park.
The shuttle assembly moves to the park position, bringing the threaded hole into
alignment with the lockdown screw.
2) Turn off the unit.
3) Disconnect the power cord from line power.
4) If necessary, reposition the unit for easier access to the back panel.
5) Push in the spring-loaded lockdown screw on the back and turn it clockwise.
This secures the shuttle to a bracket and locks it in place.
Installationt 2-3
S
ETTING UP THE DESKTOP MODEL
Setting Up the Desktop Model
Tur n
Lockdown
Screw
Figure 2–3. Locking the Lockdown Screw
The PowerLoader™ desktop model requires no mechanical assembly for mounting. Place the
unit on a desk, table, server top, or other stable, horizontal surface. Make sure the cooling
grilles at the rear of the unit are not obstructed. Allow two inches of clearance behind the rear
panel.
Setting Up the Rack Mount Model
To convert a tabletop PowerLoader™ to a rack mount model, order the Overland Tabletop to
Rackmount Conversion Kit (Part Number 106070-001).
If your PowerLoader™ is already rack-mount configured, See “Installing Unit Into a Rack”.
Precaution
If you do mount the PowerLoader™ in a rack, be sure to take the following precaution:
CAUTION: TO PREVENT TIPPING, NEVER SLIDE MODULES OUT
OF THE RACK SO THAT MORE THAN 57 LB. OR 20% OF THE TOTAL
RACK WEIGHT IS EXTENDED AT ANY TIME
VORSICH: BITTE BEACHTEN, DAß WENN DIE LAUFWERSCHIENEN AUSGEZOGEN SIND, EINE
ZUSÄTZLICHE LAST VON MEHRALS 20% DES GESTALLGEWICHTES (225 KG), DIE STABILITÄT DES
GESTALLS GEFÄHRDED.
2-4
uInstallation
S
ETTING UP THE RACK MOUNT MODEL
Remove Tabletop Cover
Before installing the tabletop PowerLoader™ module in a rack it must be converted for use,
using the Rack Mount Adapter Kit. First remove the tabletop cover Figure 2–4).
1) Remove the four screws (M4 x 8mm) that attach the cover to the sides of the unit.
2) Slide the cover toward the rear until clear of the unit.
3) Save the hardware for re-use.
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LP-0005
Figure 2–4. Removing Desktop Cover
Installationt 2-5
S
ETTING UP THE RACK MOUNT MODEL
Install Top Cover
With the tabletop cover removed, install a sheet metal top cover that protects the
PowerLoader™ interior components when mounted in a rack (Figure 2–5).
1) Place the top cover over the PowerLoader™ chassis top with each side flange to the outside of
the chassis.
2) Slide the cover forward until it is flush with the front panel.
3) Fasten the cover with two screws (4M x 8mm).
4) Remove the four rubber feet on the bottom of the PowerLoader™.
Slide Flanges
Side Flanges
Figure 2–5. Installing the Top Cover
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2-6
uInstallation
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