Overhead door OverDrive User Manual

TABLE OF CONTENTS

The Genuine. The Original.

Complete

SECTION PAGE

PRE-INSTALLATION CHECKLIST . . . . . . . . . . . . . . . . . . . 2-3

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

SAFETY INFORMATION & SAFETY FEATURES. . . . . . . . . . 7

OPERATOR ASSEMBLY & INSTALLATION . . . . . . . . . . . 8-16

OPERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

OPERATOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . 12-16

SAFE-T-BEAM®SYSTEM INSTALLATION. . . . . . . . . . . 17-18

WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 19

CONNECTING POWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SETTINGS .

WIRELESS CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26

OPERATING SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . 26

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-30

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

CESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SERVICE INFORMA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

FORCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LIMIT SWITCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 22

CONTACT REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

BATTERY / VISOR CLIP INSTALLATION . . . . . . . . . . . . . 23

PROGRAMMING REMOTE CONTROLS . . . . . . . . . 23-24

WIRELESS KEYPAD INSTALLATION . . . . . . . . . . . . . . . . . 24

PROGRAMMING WIRELESS KEYPAD . . . . . . . . . . . 25-26

OPERATIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . 27

PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 27-28

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . 28-29

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

with

Remote Control and SERIES II Electronics

Included Wall Control MUST be installed prior to Operation of this Garage Door Operator.

Safe-T-Beam be Installed and the Force Controls Must be Properly Set to close door.

This Equipment meets or exceeds all Federal, State and UL325 Safety Requirements.

Will not operate twice as fast on a one-piece door.

NEED HELP?

Please call us if you are having difficulty, for any reason. We would like to help you.

Call: 1.800.929.3667 Web: www.overheaddoor.com

Safety Reverse System Must

3505735581

REFERENCE

SAVE FOR FUTURE

PRE-INSTALLATION CHECK LIST

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

Things to consider if you are planning to “do-it-yourself.”

In many cases you will be replacing an existing door operator with a new one. However, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows:

(The issue numbers below refer to the circled numbers on the illustrations which appear on page 3.)

Check your ceiling where the power head of your new unit will be mounted. Plan how

you will be mounting the Power Head.

It is possible that ceiling joists simply may not be in the exact position needed with respect to the garage door operator be necessary to add an additional bracket and fasteners (not included with your new door operator kit).

Check the wall directly above the garage door

. The door operator’s header bracket

must be securely fastened to this wall. Insure

that the structure will provide a strong mounting location. You may need to attach a board to the wall frame in this area.

Check to see if the mounting location for the Safe-T-Beam obstruction and has a wood surface

available for attaching the STB brackets

brackets may also be attached to concrete if necessary but extra tools and special fasteners (not supplied) will be required.

NOTE: 1-1/2" STB Adapters are available through your local Genie Dealer.

. In any case it may

System is clear from

. The

Ensure that your door is properly balanced and moving freely. SEE WARNING BELOW.

(

This Operator is equipped with an Automatic

Garage Door Balance Detection System. See page 28, T

roubleshooting section.

(NOT SHOWN) If your garage does not have a separate entry door. You might want to consider a GER-2 Emergency Release Kit for

installation on your garage door Service or visit the web site for information.

WARNING

If your door sticks, binds, or is out of balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.

TOOLS REQUIRED

Drill Bit

Stepladder

)

. Contact Customer

5/32"

Drill

Is your garage door made of light-weight steel, aluminum, fiberglass, or glass panels

added to these type doors. If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a “bracing kit.”

You need a 110-120 Volt power supply available

standard electrical outlet, is one available?

The outlet should be no more than 3 feet from the power head once it is mounted.

To avoid damage to your door and/or operator, make sure you disable any door locks prior to installing your operator

? Additional support bracing must be

. If you plan to plug the unit into a

Wrench

Hammer

3/8", 7/16", 1/2"

Ratchet

ADDITIONAL TOOLS

Pencil

Wire Strippers

Straight Blade Screwdriver

and 9/16" Sockets

YOU MAY NEED

Carpenter’s Level

Tape Measure

Phillips Screwdriver

Pliers

Hack Saw

TYPICAL SECTIONAL DOOR INSTALLATION

36” POWER CORD

120V GROUNDED

OUTLET

TYPICAL SUPPORT BRACKET

EXTENSION SPRING

TORSION SPRING

ADDED HEADER BRACKET MOUNTING BOARD

BRACES

TYPICAL (TRACKLESS) 1-PIECE DOOR INSTALLATION

SAFE-T-BEAM

TYPICAL (TRACK GUIDED) 1-PIECE DOOR INSTALLATION

SECTIONAL DOOR

ONE-PIECE DOOR

DEF

456

GHI

JKL

MNO

QRS

TUV

WXYZ

PARTS IDENTIFICATION

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

NOTE: Accessories vary by Model

FASTENERS - Shown Full Size. See Parts List for description.

1/4"-20 Shoulder Bolt

1/4"-20 Nut

Clevis Pin

Cotter Pin

#10-16 x 1-1/4" Phillips Hex Head Screw

Wire Clip

5/16"-18 Nut

1/4"-20 x 5/8" Bolt

#8-32 x 1" Screw

1/4" x 2" Lag Screw

3/8"-16 x 7/8" Bolt

3/8"-16 Nut

Insulated Staple

#6 x 1-1/4” Pan Head Screw

Coupler

Rubber Bumper

5/16"-18 x 3/4" Bolt

1/4"-20 x 3/4" Self-Drilling Screw

OOR

DOOR

OOR

DOOR

1-PIECE BOOM HARDWARE EXPLODED VIEW “PRO” ONLY

[3]

NOTE: The Operator will not function unless the Safe-T-Beam System is installed and the Force Controls are properly set.

Assembly for 10' or 12' door includes:

1. Special “Close” Limit Switch with longer wires.

2. 96" Emergency Release Cord (yellow)

3. Rail Support Kit

PARTS LIST

POWER HEAD EXPLODED VIEW

[1]

Item Part Name Parts Required

1 Power Head Assembly (main carton) 1

2 1/4"-20 Hex Head Shoulder Bolt (blue bag) 2 3 Boom Assembly (1 piece)(packaged separately) 1

8 1/4"-20 Hex Serrated Flange Nut (blue bag) 4 11 5/16"-18 Hex Serrated Flange Nut (blue & orange bag) 12 Carriage Assembly (main carton) 1 15 Boom Strap (blue bag) 1 16 1/4"-20 Hex Head Bolt (blue bag) 2 18 Open Limit Switch Assembly (White)(green bag) 1 19 Close Limit Switch Assembly (Brown) (green bag) 1 21 No.8-32 x 1" Hex Head Screw (green bag) 2 22 Emergency Release Cord (green bag) 1 23 Emergency Release Cord (long)(yellow) 24 Emergency Release Knob (green bag) 1 25 Emergency Release Tag (green bag) 1 26 Header Bracket (orange bag) 1 28 Door Bracket (orange bag) 1 30 1/4" x 2" Lag Screw (orange bag) 31 Straight Door Arm (main carton) 1 32 Clevis Pin (yellow bag) 2 33 Cotter Pin (yellow bag) 2 34 Curved Door Arm (main carton) 1 35 3/8" x 7/8" Hex Head Bolt (yellow bag) 2 36 3/8" Hex Serrated Flange Nut (yellow bag) 2 37 Wire (main carton) 38 Insulated Staple (red bag) 39 Wall Button (red bag) 40 Wall Console (main carton) 41 #6 x 1-1/4" Pan Head Screw (red bag) 4 42 Entrapment WARNING Label (manual) 1 43 Safe-T-Beam (STB) Sensor (Green LED)(main carton) 1 44 Safe-T-Beam (STB) Source (Red LED)(main carton) 1 45 Safe-T-Beam (STB) Bracket (yellow bag) 2 46 Coupler (blue bag) 1 47 No.10-16x1 1/4" Phillips Hex Head Screw (yellow bag) 4 48 Single Button Remote Control (main carton) 49 Multi-Button Remote Control (main carton) 50 Wireless Keypad (main carton) 51 2-Button Remote Control (main carton) 52 Safety & Maintenance Guide (manual) 1 53 Wire Clip (green bag) 54 Carriage Stop (blue bag) 1 55 5/16"-18x 3/4" HexHead Bolt (orange bag) 56 1/4-20 x 3/4" Self-drilling Screw (orange bag) 3 57 Mounting Straps (main carton)

varies/model

10' & 12' only

varies/model

≈

95ft

≈

varies/model varies/model

varies/model

POWER HEAD PARTS LIST

Item Part Name

1 Power Head Assembly 1A Lens (By Series/Model) 1B Top Plate Assembly 1C Light Socket (2) 1D Motor Assembly 1E Cover 1F Opto Wheel 1G Motor Drive Board 1H Controller Board 1K No. 10-24 x 3/8”Hex Head 1L No. 8-32 x 1” Phillips Screw 1M No. 8-32 x 3/8”Slotted Hex Head Screw 1N Toroid 1P Power Cord

MODEL NUMBER

SERIAL NUMBER

SAFETY INFORMATION OPERATOR INSTALLATION

OVERVIEW OF

POTENTIAL HAZARDS

Garage Doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest service representative.

In this Section and those that follow, the words Danger, Warning, and

Caution are used to emphasize important safety information. The word:

DANGER means that severe injury or death will result from failure to

follow instructions. WARNING means that severe injury or death can result from failure to follow instructions. CAUTION means that property damage or injury can result from failure to follow instructions.

The word NOTE is used to indicate important steps to be followed or important considerations.

POTENTIAL

HAZARD

MOVING

DOOR

ELECTRICAL

SHOCK

HIGH

SPRING

TENSION

EFFECT PREVENTION

Keep people clear of opening while door is

WARNING: Can Cause

Serious Injury

or Death

WARNING: Can Cause

Serious Injury

or Death

WARNING: Can Cause

Serious Injury

or Death

moving. Do Not allow children to play with the door

operator. Do Not operate a door that jams o r one t hat

has a broken spring.

Turn off power before removing operator cover.

When replacing cover, make sure wires are not pinched or near moving parts.

Operator must be properly grounded.

Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.

Repairs and adjustments must be made by a trained service person using proper tools and instructions.

IMPORTANT

INSTALLATION

INSTRUCTIONS

WARNING

To reduce the risk of

severe injury or death:

1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call your service representative.

2. Do Not install operator on an improperly balanced door. An improperly balanced door could cause severe injury.Repairs and adjustments to cables, spring assembly, and other hardware must be made by a trained service person using proper tools and instructions.

3. Remove all ropes,and disable all locks connected to the door before installing operator.

4. Install door operator 7 feet or more above the floor. Mount the emergency release knob 6 feet above the floor.

5. Do Not connect the operator to the source of power until instructed to do so.

6. Locate the control button:

• Within sight of door.

• At a minimum height of 5 feet,so small children cannot

reach it.

• Away from all moving parts of the door.

7. Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on, or next to, the emergency release

8. The operator must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the doorway. This is about the size of a 2" x 4" board laid flat.

SAFETY FEATURES

(

varies by model

Safe-T-Beam®(STB) Non-Contact Reversing System

Places an invisible beam across door opening, that reverses the door during down travel to the fully open position if anything passes through beam.

Safe-T-Reverse

Contact Reversing System

Automatically stops and reverses a closing door within 2 seconds of contact with an object.

Safe-T-Stop

Timed Reversed System

Automatically opens a closing door, if door does not close within 30 seconds.

Force Guard

Control

Used to set the force required for opening and closing door. For maximum safety, set the minimum force required to fully open and close door.

Automatic Lighting System

wo light bulbs up to 60 Watts max. each, are used for safer entries and exits. The light turns on when door is

activated and automatically turns of

f 4.5 minutes later

Manual Emergency Release

Allows the garage door to be opened or closed manually for emergencies or maintenance.

)

...

OPERATOR ASSEMBL Y & INSTALLATION

Record your Model Number and Serial Number now on page 11 in the center of this manual.

OPERATOR ASSEMBLY

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

OPEN BLUE PARTS BAG

NOTE: 3 piece operator assembly is for doors up to 7 feet 6 inches high. An extension kit for an 8 feet high door is available.

Assemble on a clean, flat surface.

1. Install coupler [46] (Fig. 1-1).

• Line up and slide on motor shaft.

CAUTION

Drive screw and boom liner can slide out of boom sections. Keep boom sections level until operator is fully assembled.

2. Connect boom to power head. Either 1-piece boom or first section of 3-piece boom

(

Fig. 1-2).

•

Insure arrow on boom points away from power head. (Fig 1-4 on page 9.)

•

Push drive screw out about 5 inches.

• Line up and slide drive screw into coupler.

Slide boom into bracket and line up holes with

•

those on power head (Fig. 1-3). – Connect with bolts [2] and nuts [8].

Coupler

Fig. 1-1 Install rubber bumper and coupler

Fig. 1-2 Push drive screw out

[2]

1/4"-20 Hex Head Bolt

[8]

1/4"-20 Hex Flange Nut

Fig. 1-3 Attach boom

CAUTION

Drive screw section and boom liner can slide out of boom sections. Keep boom sections level until operator is fully assembled

3. On 1 piece boom assembly go to step 11.

4. Arrange arrows on boom sections (Fig. 1-4).

• Point arrows in same direction power head.

5. Attach middle boom section to first

boom section.

•

Push middle drive screw out about 2 inches toward the power head.

•

Slide collar [13] over the middle boom hook (Fig.1-5).

• Turn screw by hand to align coupler hooks between first and middle boom sections.

• Latch the two hooks together and slide the collar over them (Fig. 1-6).

•

Snap clip [14] next to collar (Fig. 1-7).

Attach boom clamps at the middle boom to first boom joint (Fig. 1-8).

•

Slide the middle boom section against the first boom section. Place a boom clamp on each side of the boom

• at the joint and line up the holes with those in the boom.

• Fin

ger tighten boom clamps with bolts [10] and

nuts [11].

away

from

Fig. 1-4 Arrange arrows

slide collar

Fig. 1-5

slide collar

Fig. 1-6

7. Attach end boom section to middle boom

section to first boom section (Step 6).

8. Attach boom clamps at the end boom to

middle boom joint (Fig. 1-8).

•

Repeat procedure used to attach middle boom section to first boom section (Step 7).

NOTE: If installing a 3-piece boom assembly on an eight foot high door refer to the instruction sheet included with the optional boom extension at this point.

[

]

[

]

5/16"-18 Hex Head Shoulder Bolt

[11]

5/16"-18 Hex Head Flange Nut

Collar

Retaining Clip

[

]

Fig. 1-7

clip

Clamp

het

Fig. 1-8 Attach rail clamps

9. Install carriage and carriage stop (Fig. 1-9).

• Slide carriage stop into railand along the length of the rail to the power head.

• Point arrow on side of carriage toward door.

• Place carriage lever in release position.

• Slide into carriage slot of boom assembly.

NOTE: Carriage release lever will be facing power head.

10. Attach boom strap (Fig. 1-10).

• Connect to end boom section with bolts [16] and nuts [8].

Release position

Engaged

position

Fig. 1-9 Install carriage

[

]

1/4"-20 Hex Head Bolt

11. Tighten all nuts and bolts.

NOTE: Tighten nuts and bolts on boom so that they grip metal snuggly. Do Not Over-Tighten.

12. Install lens cover (Fig. 1-11).

• Align hinge tabs with slots on motor cover (Fig. 11A).

•

Move antenna outside lens and out of way

• Push hinges into slots on cover until they snap into place (Fig. 11B).

•

Swing lens cover closed and snap into place.

1/4"-20 Serrated Hex Nut

[8]

OPEN GREEN PARTS BAG

13. Place limit switches (

•

urn unit right side up.

• Uncoil limit switch wires.

• Place switches on boom with arrows pointing toward boom strap. – Place CLOSE limit switch (brown wire) 12

from boom strap.

– Finger tighten the hold-down screw [21]. – Lay out the wire in the channel on top of the

boom, using wire clips [53] to hold it in place as you go toward the power head.

– Save one clip for the OPEN switch. – Place OPEN limit switch (white wire) 12

from power head. (Place over brown wire.)

– Finger tighten the hold-down screw. – Lay out the wire in the channel on top of the

boom, using the last wire clip to hold both limit switch wires in place.

Fig. 1-12).

Fig. 1-10 Attach boom strap

Hinge tabs

Slots

Fig. 1-11A Install lens

Push in until they catch

Fig. 1-11B Install lens

Arrow points toward boom strap

OPEN

NOTE:Do not over-tighten screw [21] on limit switch brackets.

• Limit switch adjustments will be made later.

Last wire clip [53]

power head

Fig. 1-12 Limit switch placement

+ 21 hidden pages

Overhead door OverDrive User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual