Oval EL1810 Instructions Manual

BATCH CONTROLLER
Ins. No. E-215-7-E
MODEL EL1810
Every OVAL batch controller is fabricated, tested, inspected, and shipped from our factory under stringent quality control. In order to maintain its design performance throughout its life, this manual offers the operator the necessary installation, operation and maintenance information. Be well familiar with these instructions before you place the controller in service and keep this manual at
the eld location for ready reference. Also refer to the instruction manual for the pulse generator (owmeter) used.
1
E-215-7-E
CONTENTS
1. BEFORE YOU BEGIN ................................................................................. 4
1.1 Conrming the Nameplate .............................................................................. 4
1.2 Transportation Considerations .......................................................................
1.3 Storage Considerations ..................................................................................
2. GENERAL ................................................................................................... 5
2.1 Features and Functions .................................................................................. 5
3. PART NAMES ............................................................................................. 5
4. INSTALLATION ........................................................................................... 6
4.1 Outline Dimensions ........................................................................................ 6
4.2 Installation ......................................................................................................
4.2.1 Installation Location (Indoor only) ........................................................
4.2.2 Panel ....................................................................................................
4.2.3 Installation ............................................................................................
4 4
6 6 6 6
5. WIRING ....................................................................................................... 7
5.1 Cables for Field Wiring ................................................................................... 7
5.2 Wiring Connections ........................................................................................
5.3 Identifying the External Connection Terminal Block .......................................
5.4 Identifying the External Connection Terminals ...............................................
5.5 Flowrate Input and their Terminals .................................................................
5.6 Flow Signal Input Wiring Connections ............................................................
5.7 Example of Hookup ......................................................................................
10
6. FRONT PANEL DISPLAY ......................................................................... 11
6.1 Front Panel Display Functions .......................................................................11
6.2 Control Key Functions (other than batch setup mode and other
setup mode) ..................................................................................................
6.3 Output Functions ..........................................................................................
12 13
7. BLOCK DIAGRAM .................................................................................... 16
8. OPERATION .............................................................................................. 17
8.1 Preparation Before Operation ....................................................................... 17
8.2 Preoperational Checks .................................................................................
8.3 Operation Sequence .....................................................................................
8.4 Conrming the Two-stage Valve Opening and Closure ................................
8.5 Description of Batch Operation .....................................................................
17 17 19 19
7 7 8 8 9
2
E-215-7-E
9. SETTING UP OR CHANGING PARAMETERS ........................................ 20
9.1 How to Change Parameters (batch setup and other setup modes) ............. 20
9.1.1 Batch Setup Mode ..............................................................................
9.1.1.1 Operation (batch setup mode) ............................................
9.1.1.2 Example of Batch Setup .....................................................
9.1.2 Setup Mode ........................................................................................
9.1.2.1 Operation (setup mode) ......................................................
9.2 Construction of Internal Assembly ................................................................
9.3 Removal of Internal Assembly ......................................................................
9.4 Assembling the Internal Assembly ................................................................
9.4.1 Installing the Power Supply Board and Output Board ........................
9.4.2 Installing the Front Panel ....................................................................
9.5 Setup or Change on the Power Supply Board
.............................................. 26
9.5.1 A change in the Power to Pulse Generator ........................................
9.5.2 Conguring the Flow Signal Input Circuit for the Companion
Pulse Generator .................................................................................
9.5.3 Input Frequency Division (hardware) Selection
.................................. 26
9.6 Setup on the Output Board ...........................................................................
9.6.1 Buzzer Sound Setup on Alarm (missing pulse, overmeasurement,
and parameter error) Detection ..........................................................
9.7 Reconguration on the Display Board ..........................................................
9.7.1 Total Counter Output Pulse Width Selection ......................................
20 20 21 22 23 24 24 25 25 25
26
26
27
27 27 27
10. TROUBLESHOOTING .............................................................................. 28
10.1 Inspection Items ......................................................................................... 28
10.2 Inspection of Fuse ......................................................................................
10.3 Dielectric Test Voltage ................................................................................
10.4 Q&A Controller Behavior in Standby Mode ................................................
29 29 29
11. GENERAL SPECIFICATIONS .................................................................. 30
12. PRODUCT CODE EXPLANATION ........................................................... 31
CONVENTIONS
Shown in this manual are the signal words NOTE, CAUTION and WARNING, as described in the examples below:
NOTE: Notes are separated from the general text to bring the user’s attention to important
information.
CAUTION: Caution statements signal the user about hazards or unsafe practices which could
result in minor personal injury or product or property damages.
WARNING: Warning statements signal the user about hazards or unsafe practices which
could result in severe personal injury or death.
3
E-215-7-E
Nameplate
(product tag)
Terminal Identification label
Parameters
label
Fig. 1.1 Location of Nameplate
Nameplate
(product tag)
Terminal Identification label
Parameters
label
Fig. 1.1 Location of Nameplate
1. BEFORE YOU BEGIN
Before leaving the factory, every OVAL product is thoroughly inspected and tested and is shipped in rst-
class condition. When received, it should be carefully inspected for any indication of rough handling during transit. In this section, instructions necessary for handling this instrument are described. Make yourself familiar with these instructions. As for other instructions, refer to respective sections. If you have something to inquire, contact the nearest OVAL authorized service station in your district.
1.1 Confirming the Nameplate
OVAL batch controllers are individually adjusted to the
customer specication.
Make sure, by comparing the model code and ratings stated on the nameplate or tag attached to the top of the housing against the GENERAL SPECIFICATIONS
(page 30) and PRODUCT CODE EXPLANATION (page
31), that the product you received conforms to the specication in your order.
When you inquire, please specify the product name,
model No., serial No., ratings, and other pertinent information.
1.2 Transportation Considerations
(1) The batch controller should be transported and stored in the same package used for transportation
from our factory if circumstances permit.
(2) Avoid giving impact shocks to the batch controller during transportation.
1.3 Storage Considerations
If the batch controller upon receipt is to be stored for extended periods of time before installation, unexpected problems could arise. In a case like this, the following considerations should be taken:
(1) The batch controller can best be stored in the original package used for transit from the factory. (2) Select a storage location that meets the following requirements:
Free from rainwater and moisture
Least vibration and impact shock
In the room temperature and humidity environment (around 25°C and 65% R.H.)
4
E-215-7-E
Nameplate (product tag)
Front panel
Terminal Identification Label
Panel-mount Fitting (two, top and bottom)
Backpanel (with terminal block for external connections)
Parameter Label
Frames (top, bottom, right, left)
Fig. 3.1 Part Names
2. GENERAL
Combined with a owmeter and a shutoff valve, the batch controller passes a predetermined amount of the process uid in batching operations. Built around a single chip microprocessor, this versatile, compact, and
lightweight controller is designed for ease of operation. It saves time and effort in many processes, such as blending materials, dosing with additives, transferring materials from one tank to another, or shipping from an outlet, at chemical, food, paint plants or elsewhere where streamlined production lines are desired.
2.1 Features and Functions
(1) Easy operation.
Front panel key switches for batch setup, start, stop, and reset for accurate operations.
(2) Accurate batch control.
Valve control output comes in two steps to open and shut off the valve for far more accurate metering than with a single batch control output.
(3) Simple system conguration.
Can control the system with start, stop, and reset signal arriving from a remotely located point. Also available is an end-of-batch signal. All these make interlocking with other control systems simple.
(4) Increased process safety.
Valve opens and shuts off in two steps (reducing the initial velocity); this arrangement prevents not
only static electricity generation in the pipeline or in the tank at startup, but also water hammer, or hydraulic shock, to the pipeline at valve closure.
If trouble occurs in the process for some reason, resulting in missing pulses, an overmeasurement,
or parameter errors, an alarm can be made to go off.
(5) Reliable and simple to maintain.
Major circuits are built on printed circuit boards for reliability and simple maintenance.
All inputs and outputs are isolated from each other by photocouplers.
During power cycling, parameters and variables are retained in the E²PROM.
3. PART NAMES
NOTES: 1. For terminal blocks for external connections, see Sec. 5.3 on page 7.
2. For the front panel display and controls, see Sec. 6.1 on page 11.
5
E-215-7-E
Terminal block
Panel-mount fitting
All dimensions in millimeters
Fig. 4.1 Outline Dimensions
All dimensions in millimeters
Fig. 4.2 Panel Cut
All dimensions in millimeters
Fig. 4.2 Panel Cut
All dimensions in millimeters
Batch controller
Fig. 4.3 Mounting Height
All dimensions in millimeters
Batch controller
Fig. 4.3 Mounting Height
4. INSTALLATION
4.1 Outline Dimensions
4.2 Installation
4.2.1 Installation Location (Indoor only)
Select an installation site where:
(1) Mechanical vibration, shock and corrosive gases
least exist.
(2) The air is dry and at around room temperature
and stable.
(3) A p l ace where is not e x p osed to the direc t
sunlight.
NOTE: Although the manufacturer guarantees
stated performance at ambient temperatures from – 1 0 t o 5 0 ° C , i t is r e c o m m e n d e d t h a t the ins trument be p laced in ser vice at room temperature.
(4) Provide a sufficient working space behind the
instrument – at least 50 centimeters from the back panel of the instrument to facilitate wiring and servicing.
4.2.2 Panel
(1)
Use a rigid steel sheet with a minimum thickness of
1.6 millimeters. Recommended thickness is 3.2mm.
(2) If it is required to mount the computers side by
side, dimensions in Fig. 4.2 are suggested.
(3)
Recommended mounting height is given in Fig. 4.3.
4.2.3 Installation
(1) Insert the instrument through the opening in the
mounting panel.
(2) Hook the enclosure hold-down ttings to the slots
in the rear of the enclosure and, conrming that
the instrument is positioned on a level plane, secure the instrument to the panel with panel-
mount ttings (Fig. 4.1).
6
E-215-7-E
Front panel
Terminal block fitting screws
Terminal block for EXT. connections
Fig. 5.1
Fig. 5.2
Shorting strip If remote operate input STOP is
unused, short out terminals STOP (19) and COM (20) with this strip.
Terminal Nos. 1-8
Rear panel
Terminal Nos. 17-22
Terminal Nos. 9-16
5. WIRING
NOTE: See “WIRING” in the pulse generator instruction manual.
5.1 Cables for Field Wiring
(1) For flowmeter input signal cable, electrostatically shielded, polyethylene insulated, vinyl-sheathed
control cables (CVES, 1.25 to 2mm
For output signal cables, insulated, vinyl-sheathed cables (CVV, CVS … JIS C 3401) are suggested.
(2) Cable shields must be connected to terminal “G” of the controller. At the probe end, leave the shield
wire end unprepared.
5.2 Wiring Connections
(1) Conduit work is suggested for eld wiring.
NOTE: In conduit work, use separate conduit for power cables and signal cables in order to minimize
the possibility of stray current pickup.
(2) Route cables sufciently away from other power lines or power circuits, if any, to reduce the possibility
of inductive interference to a minimum.
(3) Use crimp-style terminal lugs for connections and ensure good electrical contact. Connection terminals
are found at rear of the controller (Fig. 5.1).
(4) In applications where an inductive load (valve, counter, etc.) is driven, do not fail to use a surge
suppressor (see Fig. 5.3).
(5) Give a 30-centimeter approx. allowance to the wiring harness to allow internal assembly withdrawal for
servicing.
2
, 2- or 3-conductor), or equivalent, must be used.
5.3 Identifying the External Connection Terminal Block
At the rear of the controller, terminal block (terminal Nos. 17-22) secured to the output board and removable terminals block (terminals Nos. 1-8, 9-16) secured with four screws are found.
CAUTION: Before making wiring connections, verify the validity of flowmeter (pulse generator)
and receiving instrument combination by referring to their product No., tag No., etc.
7
E-215-7-E
Current pulse [PA14, 15, 25, NPG60A (E)]
Contact-closure pulse Open collector pulse 2-wire voltage pulse (PG20, Coriolis meter)
3-wire open collector 3-wire voltage pulse [PG30, NPG60A (F), 60 (E3), FLOWPET- EG]
Partial-flow signal (SV): Initial open signal Relaycontact output, a set of Form “c” contact   Capacity: 250VAC, 1A
a
c
b
a
c
b
Upper-limit flow signal (MV): Full-open signal Relay contact output, a set of Form “c” contact Capacity: 250VAC, 1A
a
a
b
5.4 Identifying the External Connection Terminals
Table 5.1
Term.
No.
Label Required Conditions for Connections and Specications
1
2 SIG.
3 COM.
4
5
6
7 L2 (–) 8 GND Ground terminal
9
10
11
12
13
14
15
16
17
18
19
20 COM.
21
22
SUP.
FLOW SIG
INPUT
Flow Signal Input
TOTAL COUNT OUTPUT
External
Totalizer
Output to
L1 (+)
Power
BATCH END OUTPUT Non-contact relay output, a set of Form “a” contact Capacity: 250V AC/DC 0.15A
Batch
Output
End-of-
VALVE OPERATION
SIGNAL (SV)
Signal
Valve Control
VALVE OPERATION
SIGNAL (MV)
Signal
Valve Control
START
RESET
Input
STOP
Remote Control
ALARM OUTPUT
Alarm
Output
POWER
SUPPLY
REMOTE CONTROL
INPUT
Non-contact relay output, a set of Form “a” contact Capacity: 250V AC/DC 0.15A
Output pulse width: 1ms (standard) or 50ms
85 to 264VAC 50/60Hz
An output on detection of missing pulses, overmeasurement, parameter error Relay contact output, Form “a” output Capacity: 250V AC, 1A
Contact current: START: Form “a” contact RESET: Form “a” contact STOP: Form “b” contact
NOTE: Short STOP when not in use.
10mA max. at 15VDC
Signal width:
Instantaneous signal
※:
1 sec.
NOTE ※: Provide at least 2 seconds between individual signals (see page 10).
5.5 Flowrate Input and their Terminals
Table 5.2
Signal Type
Generator PG20, Coriolis owmeter PA 14, 15, 25, NPG60A (E)
Terminals
: Terminals in use
8
Contact-closure Pulse, 2-wire Voltage Pulse, Open Collector Pulse
1 2 3
——
+
Current pulse
3-wire open collector pulse 3-wire voltage pulse
PG30, NPG60A (F), NPG60A (E3),
FLOWPET-EG + –
——
SUP.
SIG.
COM. (0V)
5.6 Flow Signal Input Wiring Connections
Contact-closure pulse
NOTE:
This does not mean to accept three different types of pulse generators at the same time.
EL1810
Terminal block
EL1810
Terminal block
Current pulse
Open collector Pulse
Voltage pulse
Pulse generator
Pulse generator
Fig. 5.3
Fig. 5.4
EL1810
Terminal block
Current pulse
Pulse generator
Fig. 5.4
EL1810
Terminal block
Pulse generator
Fig. 5.5
E-215-7-E
(1) C o n t act - c l osu r e p uls e , 2-w i r e vol t a g e
pulse,open collector pulse (PG20, Coriolis
owmeter)
(2) Current pulse [(PA14, 15, 25, NPG60A(E)]
(3) 3-wire open collector pulse
3-wire voltage pulse
[PG30, NPG60A (F), NPG60A (E3), FLOWPET-EG]
CAUTION: Before making wiring connections, verify the validity of flowmeter (pulse generator)
and receiving instrument combination by referring to their product No., tag No., etc.
9
E-215-7-E
OVAL flowmeters, Coriolis flowmeters, etc.
1ms (std.) or 50ms
ON duration 1 sec.
1 sec.
3-way directional valve
Combination filter/reducing valve
Surge suppressor
Ratings
R: 120Ω
C:
0.1μF 250V AC
Air
supply
1 sec.
2 sec.
min.
2 sec.
min.
Signal duration
Power: 85 to 264V AC, 50/60Hz
Fig. 5.6 Example of Wiring Connections
Output to remote totalizer counter, etc. (Non-contact relay output, Form “a” contact)
End-of-batch output, LED indicator. etc. (Non-contact relay output, Form “a” contact)
START : Form “a” contact) RESET : Form “a” contact) STOP : Form “b” contact)
Power
Valve
Alarm output (missing pulses, overmeasurement, parameter error, or other fault)
Can activate an LED indicator, etc. (Relay contact output, Form “a” contact)
Two-stage shutoff valve
Flow signal input
Coriolis flowmeter
External connection terminal block (at the top of controller)
OVAL FLOWMETER
5.7 Example of Hookup
NOTE: Remote command inputs and front-panel
buttons have their functions in common. See Sec. 8.3 “Operation Sequence” for signal input procedures.
CAUTION
If remo te c ontrol i nput is n ot use d, always shor t across STO P (19 ) and COM. (20).
10
CAUTION
Coup le a surg e s uppres s or, e t c. i n parallel with inductive load. (R: 120Ω C: 0.1μF 250V AC)
Loading...
+ 22 hidden pages