Outdoor Lifestyles ODCOUG-36T, ODCOUG-36PH, ODCOUG-36PT, ODCOUG-36, ODCOUG-42 Installation Manual
...
Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
ODCOUG-36T/ODCOUG-42T
ODCOUG-36PH/ODCOUG-42PH
ODCOUG-36PT/ODCOUG-42PT
ODCOUG-36/ODCOUG-42
DANGER
FIRE OR EXPLOSION HAZARD
If you smell gas:
• Shut off gas to the appliance.
• Extinguish any open ame.
• If odor continues, leave the area immediately.
• After leaving the area, call your gas supplier or re
department.
• Failure to follow these instructions could result in re
or explosion, which could cause property damage,
personal injury, or death.
WARNING
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other
appliance
An LP-cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
WARNING: For outdoor use only.
Installation and service must be performed by a
qualied installer, service agency, or the gas supplier.
WARNING! Risk of Fire!
Do not install glass doors on this replace.
Glass doors could cause overheating of
adjacent structures.
WARNING: Improper installation, adjust-
ment, alteration, service or maintenance can cause
injury or property damage. Read the installation,
operating and maintenance instructions thoroughly
before installing or servicing this equipment.
WARNING: If the information in this manual
is not followed exactly, a re or explosion may
result causing property damage, personal injury, or
loss of life.
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist .................... 3
1 Product Specic and Important Safety Information
A. Appliance Certication ............................4
B. BTU Specications ...............................4
C. High Altitude Installations .......................... 4
D. Non-Combustible Materials Specication. . . . . . . . . . . . . . 4
E. Combustible Materials Specication ................. 4
F. Electrical Codes .................................4
G. Fuel ..........................................4
H. California ...................................... 4
I. Requirements for the Commonwealth of Massachusetts .. 5
2 Getting Started
A. Design and Installation Considerations ............... 6
B. Tools and Supplies Needed ........................6
C. Inspect Appliance and Components .................. 7
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams .......8
B. Clearances to Combustibles ...................... 10
C. Vent Termination Minimum Clearances .............. 13
D. Hearth Extension/Floor Protection .................. 14
E. Wall Switch Control Assembly ..................... 14
►
F. Built-in Installation .............................. 15
G. Moisture Resistance ............................. 16
7 Finishing
A. Facing Material .................................23
B. Mantel and Wall Projections ....................... 23
8 Appliance Setup
A. Remove the Shipping Materials ....................26
B. Clean the Appliance .............................26
C. Optional Accessories ............................ 26
D. Verify Pilot Shield ...............................26
E. Install Lava Rock Media/Glass Media ...............26
F. Install Lava Rock Media .......................... 26
G. Install Gas/Electrical Covers ......................26
9 Reference Materials
A. Accessories ...................................27
4 Appliance Preparation
A. Securing and Leveling Appliance ................... 17
B. Flashing ...................................... 17
5 Electrical Information
A. Wiring Requirements ............................18
B. Intellire Wiring .................................18
C. Installing the Electrical ........................... 18
6 Gas Information
A. Fuel Conversion ................................21
B. Gas Pressure ..................................21
C. Gas Connection ................................ 22
D. Valve Access ..................................22
E. High Altitude Installations .........................22
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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= Contains updated information.
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this
installation manual.
Customer:
Lot/Address:
Model (circle one): ODCOUG-36T/ODCOUG-42T
ODCOUG-36PH/ODCOUG-42PH
ODCOUG-36PT/ODCOUG-42PT
ODCOUG-36/ODCOUG-42
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could
lead to a fi re or explosion.
Date Installed:
Location of Fireplace:
Installer:
Dealer/Distributor Phone #
Serial #:
Appliance Install Section 3 & 4 (Pg. 8-17)
Verifi ed that the enclosure is sealed.
Required non-combustible board is installed.
Verifi ed clearances to combustibles.
Fireplace is leveled and secured.
Electrical Section 5 (Pg. 18-20)
Unswitched power (110-120 VAC) provided to the appliance.
Switch wires properly installed.
Gas Section 6 (Pg.21-22)
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed and inlet pressure verifi ed.
Finishing Section 7 (Pg. 23-25)
Combustible materials not installed in non-combustible areas.
Verifi ed all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Appliance Setup Section 8 (Pg. 26)
All packaging and protective materials removed (inside & outside of appliance).
Media installed correctly.
Mesh, doors, or decorative front properly installed.
Manual bag and all of its contents are removed from inside/under
the appliance and given to party responsible for use and operation. ___________________________
Started appliance and verifi ed no gas leaks exist. ___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
YES IF NO, WHY?
___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your fi le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective
action needed _____________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
Comments Communicated to party responsible ____________________ by ______________________on ___________
(Builder / Gen. Contractor/) (Installer) (Date)
4608-902B 03/19
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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1
Product Specic and Important Safety Information
A. Appliance Certication D. Noncombustible Materials Specication
MODEL: ODCOUG-36/ODCOUG-42
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Outdoor Decorative Gas Appliances
STANDARD: ANSI Z21.97-2017, CSA 2.41-2017
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in
a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
This product is listed to ANSI standards for “Outdoor Decorative Gas Appliances” and “Gas Fired Appliances for
Use at High Altitudes.”
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
B. BTU Specications
Model
ODCOUG-
36/42
Gas
Type
Natural 55,000
Propane 53,000
Max Input
BTU
Natural Ori-
ce Size
#27
(.144 in.)
#45
(.082 in.)
Burner Air
Shutter
1/16” Open
Fully Open
C. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility
or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Input ratings are certied without a
reduction of input rate for elevations up to 4500 feet
(1370 m)above sea level. Please consult provincial and/
or local authorities having jurisdiction for installations at
elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper
orice size.
E. Combustible Materials Specication
Materials made of or surfaced with wood, compressed paper, plant bers, plastics, or other material that can ignite
and burn, whether ame proofed or not, or plastered or
unplastered shall be considered combustible materials.
F. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection,
in compliance with the applicable electrical codes.
G. Fuel
This appliance must not be used to burn solid fuel.
When an appliance is connected to a xed piping sys-
tem, the installation must conform with local codes, or in
the absence of local codes with the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or International Fuel Gas
Code.
H. California
WARNING: This product and the
fuels used to operate this product (liquid
propane or natural gas), and the products
of combustion of such fuels, can expose
you to chemicals including benzene, which
is known to the State of California to cause
cancer and reproductive harm. For more
information go to: www.P65Warnings.
ca.gov.
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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Note: The following requirements reference various
Massachusetts and national codes not contained in this
document.
I. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above nished grade in the area of the venting, including but not limited to decks and porches, the following
requirements shall be satised:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas tter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the oor
level where the gas equipment is to be installed. In addition, the installing plumber or gas tter shall observe that
a battery operated or hard wired carbon monoxide detec-
tor with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualied licensed professionals for the installation of
hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu-
eled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)
(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or
in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies
“special venting systems”, the following requirements
shall be satised by the manufacturer:
Approved Carbon Monoxide Detectors
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in-
Each carbon monoxide detector as required in accor-
stallation instructions; and
dance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certied.
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys-
Signage
A metal or plastic identication plate shall be permanent-
tem shall include a parts list and detailed installation
instructions.
ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fu-
eled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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Getting Started
2
A. Design and Installation Considerations
The Courtyard series gas appliance is designed for outdoor
use and may be installed as a stand alone unit or built into
a wall.
Outdoor spaces - For the purpose of these instructions, an
appliance is considered to be outdoors if installed with shelter
no more inclusive than:
1. With walls on all sides, but no overhead cover
2. Within a partial enclosure which includes an overhead
cover and no more than two side walls. These side walls
may be parallel, as in a breezeway, or at right angles to
each other; or
3. Within a partial enclosure which includes an overhead
cover and three sidewalls, as long as 30% or more of the
horizontal periphery of the enclosure is permanently open.
Note: Screen may be used on the open sides of the shelter,
14x18 and 16x18 screen mesh is approved for use. DO NOT
use solar screen or no-see-um screen.
The appliance may be installed on a wood or noncombustible deck.
Refer to Section 3 for clearances.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult the authorities
having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
- Clearance to side walls
- Location of indoor appliance terminations, air inlets,
gas meters, etc.
- Doors
- Location of the replace to a door that swings open
to ensure it does not interfere with the replace when
opened.
- Windows
- Walkways
- Wires
- Possibility of ooding or running water.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Framing and nishing details.
• Prevailing Wind.
Installation and service of this appliance should be performed by
qualied personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certied professionals.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
service technician, service agency or your dealer.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Tape measure Framing material
Pliers Hammer
Phillips screwdriver Manometer
Gloves Framing square
Voltmeter Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level Reciprocating saw
3/4 in. wrench Crescent wrench
7/8 in. wrench 1/4 in. nut driver
7/16 in. wrench Pipe sealant
Flat blade screwdriver
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
Caulking material (300ºF minimum continuous exposure
rating)
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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C. Inspect Appliance and Components
• Carefully remove the appliance and components from
the packaging.
• Inspect the 6 foot electrical cord for breaks and cuts.
• Remove wall control which is packaged separately.
• Remove protective coating from stainless steel..
• Report any damage in shipment to your dealer.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benet.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged,
incomplete or substitute components.
Hearth & Home Technologies disclaims any responsibility
for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modication of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the media.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under
water. Call a qualied service technician to inspect the
appliance and to replace any part of the control system
and/or gas control which has been under water.
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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3
Framing and Clearances
A. Appliance Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Figure 3.3
and Figure 3.4.
ODCOUG-36
30-1/4 in.
(769 mm)
18-1/8 in.
(462 mm)
41-7/8 in.
(1063 mm)
(on both sides)
ELECTRIC
(on both sides)
4-1/8 in.
(106 mm)
(92 mm)
GAS
3-5/8 in.
2 in.
(50 mm)
6-1/8 in.
(156 mm)
18-5/8 in.
(474 mm)
RAIN SHIELD
36-1/4 in.
(921 mm)
(1117 mm)
30-3/4 in.
(782 mm)
2-1/8 in
(54 mm)
44 in.
Figure 3.1 ODCOUG-36 Appliance Dimensions
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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ODCOUG-42
18-1/8 in.
(462 mm)
36-1/4 in.
(921 mm)
47-7/8 in.
(1216 mm)
RAIN SHIELD
GAS
(on both sides)
ELECTRIC
(on both sides)
4-1/8 in.
(106 mm)
3-5/8 in.
(92 mm)
1-7/8 in.
(46 mm)
6-1/4 in.
(158 mm)
18-5/8 in.
(474 mm)
Figure 3.2 ODCOUG-42 Appliance Dimensions
42-1/4 in.
(1074 mm)
(1117 mm)
30-7/8 in.
(785 mm)
2 in
(52 mm)
44 in.
Outdoor Lifestyles by Hearth & Home Technologies • Courtyard Installation Manual • 4608-901 Rev. K • 02/21
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