Outback RB-H5060 Assembly Manual

Download

Page 1

Assembly and Operating Instructions for

Outback® Oven Grill

Photographs are not to scale. Specifications subject to change without prior notice.

WARNING

RB-H5060

• For outdoor use only. Not for commercial use.

• Read instructions before using the appliance. Failure to follow instructions could

result in death, serious bodily injury, and/or property loss.

• Warning: accessible parts may be very hot. Keep young children and pets away.

• CAUTION: Do not use spirit or petrol for lighting or re-lighting! Use only

firelighters complying to EN1860-3!

• Do not move the appliance during use.

• Any modification of the appliance, misuse, or failure to follow the instructions

may be dangerous and will invalidate your warranty. This does not affect your statutory rights.

• Retain these instructions for future reference.

• For Flare-up control please refer to the ‘OPERATION’ section of this manual.

Page 2

Parts List

Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.

HOOD

BODY

TROLLEY

HARDWARE

CODE PART QTY Outback® Oven Grill

A1 Hood 1

A2 Hood Handle 1

A3 Hood Heat Indicator and Nuts Assembly 1

A4 Vents and Nuts Assembly 3

A5 Hood Hinge and Nuts Assembly 2

A6 Hood Hinge Support 2

B1 Barbecue Body 1

B2 Cooking Grill 2

B3 Oven Cooking Grill 1

C1 Side Shelf 1

C2 Oven Upper Door 1

C3 Oven Heat Indicator and Nuts Assembly 1

C4 Oven Logo Badge 1

C5 Oven Door 1

C6 Oven Door Support 1

C7 Oven Door Support Fixing Pieces 2

C8 Oven Left Panel Assembly 1

C9 Oven Right Panel Assembly 1

C10 Oven Rear Panel Assembly 1

C11 Oven Bottom Panel 1

C12 Oven Bottom Panel Support 2

C13 Charcoal Harrow 1

C14 Charcoal Harrow Handle 1

C15 Body Hinge 2

C16 Tool Hook 3

C17 Wheel 2

C18 Hubcaps 2

D1 ST4.0x12 Screw 3

D2 M4x8 Bolt 4

D3 M6x12 Bolt 4

D4 M6x15 Bolt (White) 4

D5 M6x15 Bolt (Black) 2

D6 M4x32 Bolt 9

D7 M6x33 Bolt 4

D8 M6x58 Bolt 6

D9 M6x83 Bolt 4

D10 Axle 2

D11 Hinge Pins 2

D12 "O" Shaped Spring Washer 8

D13 M4 Cap Nut 13

D14 M6 Cap Nut 18

D15 M6 Nut 2

D16 Axle R-Spring Clips 2

D17 Hood R-Spring Clips 2

 Pre-Assembled Component







Page 3

Parts Diagram

Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.

C16

C15

C8 C9 C10

C12

C18

C3 C4

C14

C11

C13 C17

Page 4

Hardware Reference Diagram

Specifications subject to change without prior notice.

D1 ST4.0x12 Screw

D2 M4x8 Bolt

D3 M6x12 Bolt

D4 M6x15 Bolt (White)

D5 M6x15 Bolt (Black)

D6 M4x32 Bolt

D12 "O" Shaped Spring Washer

D13 M4 Cap Nut

D14 M6 Cap Nut

D15 M6 Nut

D16 Axle R-Spring Clips

D17 Hood R-Spring Clips

D7 M6x33 Bolt

D8 M6x58 Bolt

D9 M6x83 Bolt

D10 Axle

D11 Hinge Pins

Page 5

Assembly

IMPORTANT!

• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,

adjustable spanner or metric spanner set.

• Remove any internal components or packaging from the barbecue body.

• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in

case sharp edges are present.

• Please read the Important Information section carefully before assembly and use of your

barbecue.

C10 C12

Secure the Oven Bottom Panel Support (C12) to the Oven Upper Door (C2) and Oven Rear Panel Assembly (C10) using the M6x15 Bolts (D4x4pcs).

D14

Install the Oven Left Panel Assembly (C8) to the assembled cabinet using the M6x58 Bolts (D8x4pcs) and M6 Cap Nuts (D14x4pcs).

Page 6

C11

Place the Oven Bottom Panel (C11) into the assembled cabinet, as shown. Using ST4.0x12 screws (D1x3pcs) fixed onto the Oven upper door.

Attach the Oven Right Planel Assembly (C9) and Side Shelf (C1) to the assembled cabinet using M6x83 Bolts (D9x4pcs),M6x58 Bolts (D8x2pcs) and M6 Cap Nuts (D14x6pcs),as shown.

D14

Page 7

D13

C5 C6

Attach the Oven Door Support (C6) to the Oven Door (C5) using Oven Door Support Fixing Pieces (C7x2pcs) , M4x8 Bolts (D2x4pcs) and M4 Cap Nuts (D13x4pcs).

D13 D6

Attach the Oven door assembly to the assembled cabinet using M4x32 Bolts (D6x9pcs) and M4 Cap Nuts (D13x9pcs) , as shown.

Page 8

C17

Align the Wheels (C17) and Legs, and fixed them with Axles (D10x2pcs) and R clips (D16x2pcs). Place the wheel Hubcaps (C18) onto the outsides of the wheels.

D10

D16

C18

Remove the nut and washer pre-set on the Heat Indicator, attach the Heat Indicator (C3) on the Oven upper door, as shown.

Page 9

D7 D14 D12

C15

Attach the Body Hinges (C15) to the assembled cabinet using M6x33 Bolts (D7x4pcs), “O”Shaped Spring Washers (D12x4pcs) and M6 Cap Nuts (D14x4pcs).

B1 B2

Carefully place the Barbecue body (B1) into the oven, then place the Cooking grill (B2) onto the Barbecue body, as shown.

Page 10

Remove the nut and washer pre-set on the Heat Indicator, attach the Heat Indicator (A3) on the Hood, as shown.

Upside Left Right

Remove the nut and washer pre-set on the Vents, attach the Vents (A4) on the Hood, as shown.

Attention! Please make sure that all is Vents clockwise rotation.

Page 11

A5 A6

Remove the nut and washer pre-set on the Hood Hinge , attach the Hood Hinge (A5) and Hood Hinge Support (A6) on the Hood, as shown.

D3 D12

A2 D14

Attach the Hood Handle (A2) to the Hood using M6x12 Bolts(D3x4pcs), “O”Shaped Spring Washers (D12x4pcs) and M6 Cap Nuts (D14x4pcs), as shown.

Page 12

D11

D17

Carefully place the Hood assembly onto the barbecue body. Align the Hood hinge and Body hinge, and fixed them with Hinge Pins (D11) and R Clips(D17).

LEFT

RIGHT

Open the oven door, Place Oven Cooking Grill (B3) into the oven as shown.

Page 13

D5 D15

C14

C13

Attach the Charcoal Harrow Handel (C14) onto the Charcoal Harrow (C13) using M6x15 Bolts (D5x2pcs) and M6 Nuts (D15x2pcs).

C16

Place the Tool Hooks (C16) onto the Side shelf.

Page 14

*Cooking grill extract the instructions*

The Charcoal harrow into the gap at the Cooking grill, with the Charcoal harrow to Cooking grill above hook hooked, then lift Cooking grill, as shown!

Page 15

Important Information

Please read these instructions carefully before assembly and use of your barbecue.

nRetain these instructions for future

reference.

nThis product is for outdoors use only. Do not

use indoors.

nRemove plastic wrap from any part before

lighting.

nDo not use within 1m of any flammable

structure or surface. Do not use under any combustible surface.

nOpen the barbecue hood or lid before

lighting.

nOnce lit, do not move the barbecue until it

has completely cooled, after use.

nThis barbecue must not be left unattended

when lit.

nThe hood or lid handle can become very hot.

Grip only the centre of the handle. Always use oven gloves when cooking or carrying out any adjustments to the barbecue.

nAlways use the grill lifting handle and ash

tray / vent tool provided.

nUse purpose designed barbecue tools with

long, heat resistant handles.

nUse caution when opening the hood or lid,

as hot steam inside is released upon opening.

nParts of this barbecue become very hot –

care must be taken, especially when children, elderly people, and animals are present.

nNever cover a barbecue until it has

completely cooled.

nUse this barbecue only on a stable, flat

surface.

nDo not store flammable materials near this

barbecue.

nDo not use aerosols near this barbecue. nFailure to follow the manual’s instructions

could result in serious injury or damage.

nModification of the barbecue may be

dangerous, is not permitted and will nullify any warranty.

nCAUTION! Do not use spirit or petrol for

lighting or re-lighting! Use only firelighters complying to EN1860-3. Do not add starter fluid to charcoal that is already alight.

nDo not use in high winds. Hot embers could

be blown out of the barbeque and cause damage or serious injury.

nAlways place charcoal in the charcoal grill,

not the ash tray.

nEnsure the ash tray is in place before use. nDo not move the cooking grill and charcoal

grill until after the appliance has completely cooled down.

nNever remove the ash tray whilst the

barbecue is in use. Wait until the barbecue is completely cooled before removing it.

nIf you have any queries regarding these

instructions, contact your local dealer.

Installation

Selecting a Location

This barbecue is for outdoor use only and should be placed in a well-ventilated area, and on a safe and even surface. Never place your barbecue below ground level. Take care to ensure that it is not placed UNDER any combustible surface. The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface, including trees and fences and that there are no heat sources near the barbecue (cigarettes, open flames, spark etc.). Keep this barbecue away from any flammable materials!

Precautions

Do not obstruct any ventilation openings in the barbecue body.

Operation

Warnings

nBefore proceeding, make certain that you

understand the IMPORTANT INFORMATION section of this manual.

nYour barbecue is not designed to be used

with any part of the cooking area as a solid plate — this includes baking dishes. Full coverage will cause excessive build-up of heat and damage the barbecue. This is not covered by warranty.

• This barbecue is designed for charcoal use only. It is not designed to be used with lump wood charcoal, including lump wood based lighting bags, as it burns too quickly. We recommend the use of charcoal briquettes.

• Use only enough briquettes to cover the charcoal grill in a single layer. Do not overload the charcoal grill.

• The maximum amount of briquettes to be used at any one time is 10kg.

• When placing charcoal, never allow charcoal to be closer than 5cm to the surrounding sides of the barbecue body.

Page 16

Preparation Before Cooking

To prevent foods from sticking to the cooking surface, please use a long handled brush to

apply a light coat of cooking or vegetable oil before each barbecuing session. (Note:

When cooking for the first time, paint colours may change slightly as a result. This is normal and should be expected.)

Starting the Charcoal

• Open the barbecue hood or lid before lighting. Never hood or lid closed.

• Take the barbecue grills out of the barbecue body.

• Block Type Starters – Form charcoal in a pyramid around it. Light the starter block. When charcoal is well lit, using a heat resistant tool, spread the charcoal around the grid, adding more as necessary.

• Liquid Starters – Place charcoal in a shallow tin. Pour liquid starter onto charcoal and wait 5-10 minutes to allow the starter to penetrate into the charcoal. Then using a heat resistant tool, place charcoal onto the grid in a pyramid formation.

• Light the charcoal and allow time for it to become well lit (red hot). Using a heat resistant tool, spread charcoal in a uniform layer, so that each lump is just touching.

• The barbecue grills can now be replaced using the charcoal harrow supplied. Be careful to keep yourself safety away from lit charcoal.

• When the charcoal is ashed over (grey coating of ash over each lump) you are ready to begin cooking.

• It is recommended to operate the barbecue with red-hot charcoal for at least 30 minutes before use.

• Do not begin cooking until charcoal has an ashed-over coat.

• Do not attempt to cook whilst charcoal is flaming.

Heat Control

The adjustable vents in the hood can be used to control the burning of the charcoal. With the vents open, more air will circulate and the charcoal will burn faster than with the vents closed. Caution—the appliance may become very hot. Oven gloves and the charcoal harrow, or vent tool should always be used when adjusting the vents. Do not close the hood or lid whilst the charcoal is still flaming. Wait until it has ashed over.

light your barbecue with the

Grill Cooking

The food on the grill is cooked by the heat produced from the hot charcoal below. The natural food juices produced during cooking fall onto the hot charcoal below and vaporise. The subsequent rising smoke bastes the food, as it travels upwards, imparting that unique barbecued flavour.

Roasting Hood Cooking

Barbecues equipped with a roasting hood give the option to form an ‘oven’ for roasting or baking food, such as joints of meat or whole chickens, etc. More even cooking of food will actually be achieved by using the barbecue with the hood down.

Close the hood to cook the food ‘indirectly’. Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened. If the hood is opened during cooking please allow extra time for the barbecue to regain its temperature and complete the cooking. Use the temperature gauge (if applicable) to monitor the heat of the barbecue.

DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. Take care when opening the hood as hot steam can be released on opening.

Flare-Up Control *Very Important Notice*

Flare-ups occur when meat is barbecued and its fat and juices fall upon the hot charcoal. Smoke of course helps give food its barbecued flavour, but it is best to avoid excessive flare-up to prevent food being burned. To control flareups, it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry before grilling, use cooking sauces and marinades sparingly and try to avoid very cheap cuts of meat or meat products as these tend to have a high fat and water content.

When flare-ups do occur, they can usually be extinguished by applying baking soda or a salt directly onto the charcoal. Always protect your hands when handling anything near the cooking surface of the barbecue and take care to protect yourself from the flames.

If a fat fire occurs, please see the instructions given below.

Fat Fires

Empty and clean the ash tray of food debris after each cooking session. If the barbecue is to

Page 17

be used for large gatherings, additional care will be required to ensure excessive build up of fat does not occur and cause a fat fire. The time between cleaning may need to be reduced if very fatty foods or cheap meat products are being cooked. Failure to do this may result in a fat fire, which may cause injury and could seriously damage the barbecue.

In the event of a fat fire:

• Keep everyone at a safe distance from the

barbecue and wait until the fire has burnt out.

• Do not close the hood or lid of the barbecue.

• NEVER DOUSE A BARBECUE WITH

WATER. IF AN EXTINGUISHER IS USED, IT SHOULD BE A POWDER TYPE.

• DO NOT REMOVE THE ASH TRAY.

• If the fire does not seem to be abating or

appears to be worsening, contact your local Fire Brigade for assistance.

Replenishing the Charcoal

To replenish the charcoal during use, remove the food from the grill. With protected hands, use the charcoal harrow provided to lift out the grill. Once the grill is removed, add the charcoal, carefully replace the grill, and continue cooking when the charcoal is ready. When using the handles to move the grill, take care to position them correctly so that the grill is stable.

End of Cooking Session

Ash can be shaken from the charcoal basket where it will drop into the ash tray. Ash should not be disposed of until you are certain it is cold and will not be able to re-ignite. Dispose of any unburned charcoal and remove remaining residue with a brass wire brush.

Wait until the barbecue is sufficiently cool before closing its hood or lid.

Care and Maintenance

Regularly clean your barbecue between uses and especially after extended periods of storage. Ensure the barbecue and its components are sufficiently cool before cleaning. Do not leave the barbecue exposed to outside weather conditions or stored in damp, moist areas.

nNever handle hot parts with unprotected

hands.

nNever douse the barbecue with water when

its surfaces are hot.

In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit be covered when left outside for any length of time, especially during the winter months. Heavy-duty barbecue covers and other accessories are available from your local stockist.

Even when your barbecue is covered for its protection, it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue. It may be necessary to dry the barbecue and the inside of the cover. It is possible for mould to grow on any fat remaining on parts of the barbecue. This should be cleaned off smooth surfaces with hot soapy water.

Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint.

A chrome cleaner may be used on chrome parts if required. To prevent rusting, wipe chrome plated parts with cooking oil after rinsing and drying.

Cooking Surfaces

When the barbecue has cooled, clean with hot soapy water. To remove any food residue, use a mild cream cleaner on a non-abrasive pad. Do not use scouring pads or powders as they can permanently damage the finish. Rinse well and dry thoroughly. Due to the weight of the cooking surfaces, we do not recommend cleaning in a dishwasher.

Barbecue Body

Regularly remove excess grease or fat from the barbecue body using a cloth wrung out in hot soapy water and dry thoroughly. Excess fat and food debris can be removed from inside the body using a soft plastic or wooden scraper. It is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or nylon-bristled brush only. Do not use abrasives. Remove cooking surfaces before full cleaning.

Barbecue Hood or Lid & Trolley

Use a non-abrasive cloth or pad and clean with hot, soapy water. Do not use scouring pads or powders as they can permanently damage the finish.

Page 18

Fixings

All screws and bolts, etc. should be checked and tightened on a regular basis.

Storage

Ensure the barbecue is properly cooled before covering or storing. Store your barbecue in a cool dry place.

When using the barbecue after extended periods of storage follow the cleaning procedures.

Specifications subject to change without prior notice

NOTE:

Manufacturer: TPA Industrial (DG) Co. Ltd. Xingguang Rd., Huangjiang, Dongguan Guangdong, China 523768

Page 19

OUTBACK® WARRANTY

OUTBACK® barbecues are warranted to the original purchaser against defects in materials and workmanship. OUTBACK® will supply replacements for defective parts free of charge provided that:

♦ The product has not been used for trade, professional or hire purposes. ♦ The product has not been subjected to misuse or neglect, including fat fires and flare ups

or use of a faulty or incorrect regulator.

♦ The product has not sustained damage through foreign objects, substances or accidents. ♦ The care and maintenance instructions given in your OUTBACK® manual have been

followed.

Any warranty and guarantee claims shall be rendered void in the event of improper use of the barbecue or the use of non-approved fuels. Discolouration, rusting or slight deformation of parts exposed directly to the flames (grill, griddle, flame tamer, burner, etc.) do not impair the function of the barbecue and do not form a basis for any claims.

This warranty is offered as an extra benefit and is in addition to the customers’ statutory rights.

OUTBACK® does not in any way warranty the gas cylinder.

In the unlikely event that you experience problems with this barbecue, please fill in our warranty form at:

http://www.outbackbarbecues.com/warranty-form

One of our colleagues will be in contact with you shortly.

For reference and correspondence, record your serial number here. (See sticker on side of barbecue body.)

Serial No.__________________

This number may be required when ordering spare parts or accessories. A part reference number may also be required where applicable.

HELPLINE NUMBER: 0345 388 6032