Outback Excelsior 3, Excelsior 6 Assembly Manual
Assembly and Operating Instructions for Outback®
Excelsior 3 Burner and Excelsior 6 Burner Gas Barbecues
Photographs ar e not t o sc al e.
Specifications subject to change
without prior notice.
WARNING
• For outdoor use only.
• Read instructions before using the appliance. Failure to follow instructions
could result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Do not change the gas bottle when the appliance is hot.
• Any m odi fi cat i on of th e ap pli anc e, m is us e, or fai lu re t o fo ll o w the i ns tr uct io ns
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
• Retain these instructions for future reference.
• Leak test your barbecue annually. Check the hose connections are tight and
leak test each time you reconnect the gas bottle.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. A gas bottle not connected for use shall not be
stored in the vicinity of this or any other
appliance.
0359
2
CODE PART QTY
Outback® Exce lsior
3 Burner
Outback® Exce lsior
6 Burner
HOOD
A1 Hood Handle 1
A2
Hood (Pre-Assembled to Body)
1
A3 Hood Panel 1
A4 Heat Indicator and Nuts 1
BODY
B1 Barbecue Body 1
B2 Burner
3 6
B3 Control Panel 1
B4 Knob
3 6
B5 Drip Tray 1
B6 Drip Tray Left Bracket 1
B7 Drip Tray Right Bracket 1
B8 Flame Tamer
2 4
B9 Large Cooking Grill 1
B10 Small Cooking Grill 1
B11 Cooking Griddle 1
B12 Hose and Regulator Assembly 1
B13 Warming Rack 1
TROLLEY
C1 Side Burner Shelf 1
C2 Side Shelf Shield 1
C3 Front Left Endcap 1
C4 Rear Left Endcap 1
C5 Utensil Tray 2
C6 Side Shelf 1
C7 Right Insert 1
C8 Left Front Leg 1
C9 Left Rear Leg 1
C10 Right Front Leg 1
C11 Right Rear Leg 1
C12 Bottom Slat Assembly 1
C13 Base Tray 1
C14 Gas Bottle Holder 1
C15 Trolley Foot 1
C16 Hubcap 2
C17 Wheel 2
C18 Axle 1
C19 Retaining Rod 1
C20 Gas Bottle Strap 1
C21 Side Shelf Hook 2
C22 Fixing Bracket 2
C23 Side Burner Grid 1
HARDWARE
D1 M4x15 Bolt 4
D2 M5x15 Bolt 4
D3
Ø5 Washer
4
D4 M5 Nut 4
D5 M6x15 Bolt 24
D6
Ø6 Washer
4
D7 M6x35 Bolt 16
D8 1/4-20UNCx12 Bolt 6
D9 Locknut 2
Parts List
Quantities vary according to model purchased. Specifications subject to change without prior notice. For more
details on hardware, pl ease see ‘Hardware Reference Diagr am’.
Pre-Assembled Component
Quantit y varies acc or di n g to model purc h as ed
Appearance, si z e, an d c ons tr uc t ion may differ acc ordin g t o m od el purc h ased
3
Parts Diagrams
Quantities vary according to model purchased. Specifications subject to change without prior notice. For more
details on hardware, pl ease see ‘Hardware Reference Diagr am.’
B8
C2
B3
B4
B5
B2
C3
C5 C4 C1
A2
C12
B11 B9
C15
C14
C16
C17
D9
C18
C9
C8
C11
C20
C19
C7
C10
A4
A3
B1
C13
C21
B12
C22
B6
B7
B10
A1
C23
C6
B13
4
Hardware Reference Diagram
Specifications subject to change without prior notice.
D1
D5
D2,D3,D4
D5,D6
D7
D8
5
Attach t he Ri ght Front L eg (C10) to t he Tr olley Foot ( C15) .
4. Assembly
IMPORTANT!
• Tools Required: Medium size flat blade or Phillips/Crosspoint screwdriver, adjustable spanner or metric
spanner set
• The assembly of this barbecue requires 2 people.
• Carefully unpack the parts from the box and remove all internal packaging before commencing assembly. All
loose items including the grills, griddle, flame tamers and warming basket must be removed from the body.
• The inlet connection of the gas rail assembly on the BBQ body is lower than the body. You must never allow
the pi pe to r est on t he grou nd dur ing a ssem bly as s eriou s dama ge coul d res ult. W e recom mend t he body is
left sitting in the box until required for assembly to trolley.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in case
sharp edges are present.
2
Attach the Right Rear Leg (C11) to the Trolley Foot (C15). The leg is a push fit onto the trolley foot and on
the g as b ottl e hol d er. I n cas e of diff ic ult y, t hey may n eed t app in g li ghtl y wi th a soft f ac e mall et . Ta ke c are
not to damage parts.
1
6
Attach the Bottom Slat Assembly (C12) to the Base Tray (C13) using the M6x15 Bolts (D5).
Attach the leg assembly to the Base Tray (C13) using the M6x15 Bolts (D5).
4
3
7
Align the Gas Bottle Holder (C14) with the Bottom Slat Assembly (C12).
Attach the Left Front Leg (C8) and Left Rear Leg (C9) to the Gas Bottle Holder (C14).
Note: Threaded inserts must be facing in the direction shown!
Threaded
Insert
6
5
8
Attach th e Gas Bottle Hold er (C14) to the Botto m Slat As s embly (C12) u sing the Screws
(D2) and Washers (D3).
Unscrew the L ocknuts (D9) from both ends of t he Axl e (C19).
Insert the axle through the clamping brackets into the Gas Bottle Holder (C14) and tighten the clamp
screws. Take care not to over tighten these screws which will damage the plastic gas bottle holder.
8
7
Attach the Gas Bottle Holder (C14) to the Bottom Slat Assembly (C12) using M6x15 Bolts (D5)
and Ø6 Washers (D6).
9
Sli de th e Wheel s ( C17) over ea ch en d of the axl e. S ecur e the w heel s i nto p lace w ith the
locknuts.
10
9
Carefully turn the completed trolley over, right side up.
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