Excel 100
Excel 300
Excel 200
Assembly and Operating Instructions for Outback®
Excel 100, Excel 200, and Excel 300 Gas Barbecues
Photographs are not to scale.
Specifications subject to change
without prior notice.
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appliance. Failure to follow instructions
could result in death, serious bodily injury, and/or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets
away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced. Check
that the hose connections are tight and leak test each time you reconnect the
gas bottle.
• For Flare-up control please refer to the ‘OPERATION’ section of this manual.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. If odour continues, discontinue use and
contact your local dealer.
FOR YOUR SAFETY
1. Do not store or use petrol or other
flammable vapours or liquids in the vicinity
of this or any other appliance.
2. A gas bottle not connected for use must not
be stored in the vicinity of this or any other
appliance.
0359
2
1. Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
Appearance, size, and construction may differ according to model
CODE PART QTY
OUTBACK®
EXCEL 100
OUTBACK®
EXCEL 200
OUTBACK®
EXCEL 300
HOOD
A1 Hood (Pre-Assembled to Body)
1
√ √ √
A2 Hood Handle 1
√ √ √
A3 Warming Rack 1
√ √ √
BODY
B1 Barbecue Body 1
√ √ √
B2 Burner 1
√ √ √
B3 Control Panel 1
√ √ √
B4 Knob 2
√ √ √
B5 Hose and Regulator assembly 1
√ √ √
B6 Lava Rock in Basket 1
√ √ √
B7 Cooking Grill 1
√ √ √
B8 Ignition Button 1
√ √ √
B9 Control Panel Heat Shield 1
√ √ √
B10 Main Electrode 1
√ √ √
B11 Hinge Bracket 2
√ √ √
B12 Body Heat Shield 1
√ √ √
B13 Body Support 2
√ √ √
B14 Grease Cup Holder 1
√ √ √
B15 Grease Cup 1
√ √ √
TROLLEY
C1 Trolley Handle
1
C2 Side Shelf (with bracket)
1
C6 Side Burner Knob
1
C7 Side Burner Grid
1
C8 Side Burner Shelf
1
C9 Side Burner
1
C10 Side Burner Electrode
1
C11 Side Burner Valve / Hose Assembly
1
C12 Left Front Leg 1
√ √ √
C13 Left Rear Leg 1
√ √ √
C14 Right Front Leg 1
√ √ √
C15 Right Rear Leg 1
√ √ √
C16 Hose Tidy 1
√ √ √
C17 Gas Bottle Holder 1
√ √ √
C18 Leg End Loop 1
√ √ √
C19 Wheel Spacer 2
√ √ √
C20 Wheel 2
√ √ √
C21 Axle 1
√ √ √
C22 Bottom Shelf 1
√ √ √
C23 Gas Bottle Strap 1
√ √ √
HARDWARE
D1 M6x15 Bolt
24 28 28
D2 M5x10 Bolt 4
√ √ √
D3 M4x10 Bolt
1
D4 ST4.0x10 Screw 7
√ √ √
D6 ST4.8x15 Screw 2
√ √ √
D7 M8 Locknut 2
√ √ √
D8 M5 Nut 2
√ √ √
D9 Spacer
2 10 6
D5 ST4.0x15 Screw
4 4
C3 Side Shelf (without bracket)
1 1
C4 Side Shelf Bracket A
1 1
C5 Side Shelf Bracket B
1 1
3
B15
B14
2.1. Parts Diagram: Excel 100
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
B3
B4
B5
C1
B8
C13
C23
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
C16
C19
B9
C17
C20
C21
C18
C14
C15
C22
B7
B6
B10
C12
4
2.2. Hardware Reference Diagram: Excel 100
Specifications subject to change without prior notice.
D1
D1
D4
D2
D6
D7 D8
D9
5
3.1. Parts Diagram: Excel 200
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
B7
B6
B10
B15
B14
C3
B3
B4
B5
B8
B9
C2
C4
C5
C13
C23
C16
C17
C20
C21
C18
C14
C15
C22
C12
C19
6
3.2. Hardware Reference Diagram: Excel 200
Specifications subject to change without prior notice.
D1
D2
D4
D7
D8
D6
D1
D5
D9
7
4.1. Parts Diagram: Excel 300
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
A2
A3
B3
B4
B5
B8
C7
C10
C9
C8
C6
A1 B1
B11
Pre-assembled body unit
includes the following
individual parts:
B2
B12
B13
B9
C11
B10
B7
B6
B15
B14
C3
C4
C5
C13
C23
C16
C17
C20
C21
C18
C14
C15
C22
C12
C19
8
4.2. Hardware Reference Diagram: Excel 300
Specifications subject to change without prior notice.
D1
D1
D2
D4
D8
D3
D9
D5
D7
D6
9
C15
5. Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• The assembly of this barbecue requires 2 people.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
2
Attach the Left Front Leg
(C12) and Left Rear Leg
(C13) to the Gas Bottle
Holder (C17) using
ST4.0x10 Screws(D4).
C18
Attach the Right Front Leg
(C14) and Right Rear Leg
(C15) to the Leg End Loop
(C18). The legs are a push
fit onto the leg end loop. In
case of difficulty, they may
need tapping with a soft
faced mallet. Take care not
to damage the parts.
1
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
C12
C13
C17
C14
C15
10
Attach the Bottom Shelf (C22) to the Gas Bottle
Holder (C17) using ST4.8x15 Screws (D6).
Take care not to over tighten these screws
which will damage the plastic gas bottle holder.
Attach the leg assembly to the bottom
shelf assembly using M6x15 Bolts (D1).
4
3
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
C22
C17
D6
D1
11
Slide the Wheels (C20) over
each end of the axle. Secure
the wheels into place with the
M8 Locknuts (D7).
Insert the Axle (C21) through the clamping brackets underneath the
Gas Bottle Holder (C17) and tighten the clamping screws. Take care
not to over tighten these screws which will damage the plastic gas
bottle holder.
Slide a Wheel Spacer (C19) over each end of the Axle (C21). Note:
the spacers are packed in a plastic bag with the main electrode,
grease cup holder and grease cup.
Attach the Body Support (B13) to the legs
using M6x15 Bolts (D1).
Carefully turn the completed trolley over, right
side up.
6
5
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
C17
C21
C19
C20
D7
D1
B13
√
×
12
Attach the Hood Handle (A2) to the Hood (A1) using
the M5x10 Bolts (D2).
Carefully place the Barbecue Body (B1) onto the tops of the legs.
Attach the barbecue body to the trolley assembly using the M6x15 Bolts (D1). Ensure the tabs on the
body fit over the legs as shown in the diagram and do not go down inside of the legs.
WARNING: DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN
PROPERLY SEATED. THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE.
8
7
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
A2
A1
D2
B1
D1
13
Feed the Grease Cup Holder (B14)
through the hole in barbecue body.
Insert the Grease Cup (B15) into the grease
cup holder.
10
9
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
B14
B15
Install a M6x15 Bolt (D1) and a Spacer (D9) into the upper fixing hole on each front leg.
Place the Control Panel (B3) assembly in position by aligning the spacers with the slot on
each side of control panel and fix it to the trolley assembly using M6x15 Bolts (D1).
14
Insert the Main Electrode (B10) into the hole at the bottom of the barbecue body and
secure with the pre-assembled nut.
Feed the Burner (B2) into barbecue body.
Ensure that the burner venturi tubes are over
the ends of the gas valves. They are a loose fit
and not a gas tight seal. Secure the burner
with the ST4.0x10 Screws (D4).
View from underneath the body.
12
11
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
D4
B2
15
Attach the Body Heat Shield (B12) to barbecue body
using the M5x10 Bolts (D2) and M5 Nuts (D8).
Carefully lay the Lava Rock (B6) into the
barbecue body ensuring it lies level within the
body. Lay the Cooking Grill (B7) into place.
Attach the Warming Rack (A3), to the hood
and barbecue body as shown. Make sure that
the shorter, fixed legs go through the holes in
the hood, then the swing legs fix to the body of
the barbecue.
14
13
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
B12
B6
B7
A3
16
Attach the Trolley Handle (C1) to the right
front and right rear legs using the M6x15
Bolts (D1).
Excel 200 and 300T users, skip this step and proceed directly to step 16.
Excel 100 users, skip this step and proceed directly to step 24.
16
15
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
C1
D1
Attach the Side Shelf Bracket A (C4) and Side Shelf Bracket B (C5) to the Side Shelf (C3) using
ST4.0x15 Screws (D5).
C4
C5
C3
17
18
17
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
Attach the previously assembled Side Shelf (C2) to the left hand side of the barbecue by sliding a Shelf
Spacer (D9) onto a M6x15 Bolt (D1) and fitting the shelf to the lower fixing point on the rear leg as
shown. Repeat for the front leg. Slide a Shelf Spacer (D9) onto a M6x15 Bolt (D1) and screw it into the
upper fixing point on the rear legs as shown. Repeat for the front leg.
Hook the shelf onto the upper pins to extend it to its normal horizontal position.
C2
D1
D9
Attach the assembled Side Shelf (C3) to the right hand side of the barbecue by sliding a Shelf Spacer
(D9) onto a M6x15 Bolt (D1) and fitting the shelf to the lower fixing point on the rear leg as shown.
Repeat for the front leg. Slide a Shelf Spacer (D9) onto a M6x15 Bolt (D1) and screw it into the upper
fixing point on the rear legs as shown. Repeat for the front leg.
Hook the shelf onto the upper pins to extend it to its normal horizontal position.
C3
D1
D9
Excel 300 users, skip this step and proceed directly to step 19.
C4
C5
18
Attach the Side Burner Shelf (C8) to the left front and left rear legs using M6x15 Bolts (D1).
Remove the screws from Side
Burner Valve / Hose Assembly
(C11) and secure it to the side
shelf with those 2 screws.
Assemble the Side Burner Knob
(C6) onto the side burner valve.
Excel 200 users, skip this step and proceed directly to step 24.
20
19
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
C8
D1
C11
C6
19
Place the Side Burner Electrode (C10)
onto the side burner shelf as shown.
Place the Side Burner (C9) through the
central hole. Fit the side burner venturi
tube over the gas valve outlet. This is a
loose fit and not a gas tight seal. Secure
the electrode and burner with M4x10
Bolt (D3).
22
21
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
Connect the electrode
wire to the Ignition
Button (B8) under the
control panel.
Side burner electrode
wire goes here.
Main burner
electrode wire
goes here.
Place the Side Burner Grid (C7) onto
the side burner shelf.
NOTE: Make sure the base of cooking utensil
to put on the side burner is larger than
120mm and smaller than 280mm.
B8
C7
D3
C9
C10
20
Fix the Hose Clip (C16) into the lower hole of the front short leg using a ST4.0x10 Screw (D4), then
feed the hose through the clip as shown.
Important: Regularly check the hose positioning to ensure that it is not in contact with any hot
surfaces, such as the bottom of the body or the heat shield.
24
23
Excel 100 Excel 200 Excel 300
Excel 100 Excel 200 Excel 300
Fix the Hose Clip (C16) into the upper hole of the front short leg using a ST4.0x10 Screw (D4), then
feed the hose through the clip as shown.
Important: Regularly check the hose positioning to ensure that it is not in contact with any hot
surfaces, such as the bottom of the body or the heat shield.
C16
D4
C16
D4
21
25
ASSEMBLY IS NOW COMPLETE.
PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND
MAINTENANCE
ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE
BARBECUE.
Leak test annually, and whenever the gas bottle is removed or replaced.
Leak Testing
Always perform a leak test in a well-ventilated area.
Step 1 - Confirm all control knobs are in the off position.
Step 2 - Turn the gas on / open the gas control valve on the gas bottle or regulator.
Step 3 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all the
gas system joints, including gas bottle valve connections, hose connections, and regulator
connections.
Step 4 - NEVER USE AN OPEN FLAME to test for leaks at any time.
Step 5 - If bubbles form over any of the joints there is a leak
• Turn off the gas supply at the gas bottle
• Retighten all joints
• Repeat test
• If bubbles form again do not use the barbecue and contact your local distributor for assistance.
Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and
connections after leak testing.
Leak Test Diagram
1. Maximum diameter or breadth is 315mm.
2. Maximum height (regulator included) is 580mm.
2
1
22
6. Important Information
Please read these instructions carefully before
assembly and use of your barbecue.
nRetain these instructions for future reference.
nThis product is for outdoors use only. Do not
use indoors.
nDo not use the barbecue or store gas bottles
below ground level. LP gas is heavier than air
so if a leak occurs the gas will collect at a low
level and could ignite in the presence of a
flame or spark.
nFor use with LPG bottled gas only. A suitable
regulator must be used for butane, propane or
mixes.
nRemove plastic wrap from any part before
lighting.
nDo not use within 1m of any flammable
structure or surface. Do not use under any
combustible surface.
nLP gas bottles should never
be placed directly
underneath the barbecue.
nLP gas bottles should never
be stored or used
laid on their side, in the horizontal position. A
leak would be very serious and liquid could
enter the gas line with serious result.
nNever store gas bottles indoors.
nOpen the barbecue hood or lid before lighting.
nOnce lit, do not move the barbecue until it has
completely cooled, after use.
nThis barbecue must not be left unattended
when lit.
nThe hood or lid handle can become very hot.
Grip only the centre of the handle. Always use
oven gloves when cooking or carrying out any
adjustments to the barbecue.
nUse purpose designed barbecue tools with
long, heat resistant handles.
nUse caution when opening the hood or lid, as
hot steam inside is released upon opening.
nParts of this barbecue become very hot – care
must be taken, especially when children,
elderly people, and animals are present.
nTurn off the gas supply at the gas bottle after
use.
nNever cover a barbecue until it has completely
cooled.
nUse this barbecue only on a stable, flat
surface.
nBefore you use your barbecue, perform a leak
test. This is the only safe and sure way to
detect any gas leaking from joints and
connections of the barbecue after assembly.
nLeak test annually, and whenever the gas
bottle is removed or replaced.
nDo not store flammable materials near this
barbecue.
nDo not use aerosols near this barbecue.
nFailure to follow the manual’s instructions
could result in serious injury or damage.
nModification of the barbecue may be
dangerous, is not permitted and will nullify any
warranty.
nIf you have any queries regarding these
instructions, contact your local dealer.
7. Gas, Regulator and Hose
This barbecue can use either propane or butane
or propane / butane mixed LPG (liquid petroleum
gas) bottled gas. Propane bottles, will supply gas
all year round, even on cold winter days. Butane
bottles will supply sufficient gas in summer, but it
may affect the performance of the barbecue and
restrict the heat output available from the burners,
particularly once the gas temperature starts to fall
below +10° C. A spanner may be
required to
change gas bottles.
• The hose should hang freely with no bends,
twisting, tension, folds, or kinks that could
obstruct free flow of gas. Always inspect the
hose for cuts, cracks, or excessive wear
before use.
• Apart from the connection point, no part of
the hose should touch any hot barbecue
parts. If the hose shows any sign of damage
it must be replaced with a hose suitable for
use with LP gas which meets the national
standards for the country of use.
• A suitable hose must comply with ISO3821,
and the length should not exceed 1.5 metres.
For optimal performance, we suggest to use a
13kg propane gas bottle. A suitable regulator
must comply with EN12864. YOU MUST HAVE
THE PROPER REGULATOR AND BOTTLE IN
ORDER FOR THE BARBECUE TO OPERATE
SAFELY AND EFFICIENTLY. USE OF AN
INCORRECT OR FAULTY REGULATOR IS
DANGEROUS AND WILL INVALIDATE ANY
WARRANTY. Please consult your local gas dealer
for the most suitable gas bottles and regulators.
8. Installation
8.1. Selecting a Location
This barbecue is for outdoor use only and
should be placed in a well-ventilated area, and on
a safe and even surface. Never place your
barbecue below ground level. Take care to ensure
that it is not placed UNDER any combustible
surface. The sides of the barbecue
should
23
NEVER be closer than 1 metre from any
combustible surface, including trees and fences
and make sure that there are no heat sources
near the barbecue (cigarettes, open flames, spark
etc.). Keep this barbecue away from any
flammable materials!
8.2. Precautions
Do not obstruct any ventilation openings in the
barbecue body.
Secure the gas bottle on the bottle holder and
always tighten it with the black strap provided.
Should you need to install or change the gas
bottle, confirm that the barbecue is switched off,
and that there are no sources of ignition
(cigarettes, open flame, sparks, etc.) near before
proceeding.
8.3. Connecting a Gas Hose to the Barbecue
Connect the gas hose to the gas rail inlet on the
left hand side of the barbecue. Do not overtighten.
Do not use any sealing tape, paste or liquid on the
connection.
8.4. Fixing a Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the off
position. Connect the regulator to the gas bottle
according to your regulator and bottle dealer’s
instructions.
9. Operation
9.1. nWarnings
nBefore proceeding, make certain that you
understand the IMPORTANT INFORMATION
section of this manual.
nYour barbecue is not designed to be used with
more than 50% of the cooking area as a solid
plate — this includes baking dishes. Full
coverage will cause excessive build-up of heat
and damage the barbecue. This is not covered
by warranty.
9.2. Preparation Before Cooking
To prevent foods from sticking to the cooking
surface, please use a long handled brush to apply
a light coat of cooking or vegetable oil before
each barbecuing session. (Note: When cooking
for the first time, paint colours may change slightly
as a result. This is normal and should be
expected.)
9.3. Lighting the Barbecue
• Open the barbecue hood or lid before lighting.
Never
light your barbecue with the hood or lid
closed.
• Ensure all knobs are in the off position. Open
the gas control valve on the gas bottle or
regulator.
• Push and turn the leftmost control knob to the
high position. Press the ignition button rapidly
several times until left portion of the burner is
lit.
• If burner fails to ignite after following above
procedure, turn all the knobs to the off
position. Close the gas valve on the gas bottle.
Wait 5 minutes. Reattempt all of the above
steps. If the barbecue still fails to light, please
refer to the manual ignition instructions below.
• After successful lighting of the left side, turn
the rightmost control knob to the high position.
The remaining portion of the burner should
ignite automatically.
• After ignition, turn the burners to the high
position for 3-5 minutes in order to pre-heat
the barbecue. This should be done before
each cooking session. The hood or lid should
be open during preheating.
• After completion of preheating, turn the burner
to the low position for best cooking results.
9.4. Manual Ignition Instructions
• Open the barbecue hood or lid before
lighting. Never
light your barbecue with the
hood or lid closed.
• Ensure all knobs are in the off position. Open
the gas control valve on the gas bottle or
regulator.
• Insert lit match through the right match-
lighting hole on the underside of the barbecue
body and place near rightmost burner
porthole.
• Push and turn the rightmost control knob anti-
clockwise to the high position, taking care to
protect yourself from the flames.
• After the right portion of the burner is lit, light
the remaining portion of the burner.
• If burner fails to ignite, contact your local
dealer for assistance.
• After ignition, turn the burners to the high
position for 3-5 minutes in order to pre-heat
the barbecue. This should be done before
each cooking session. The hood or lid should
be open during preheating.
• After completion of preheating, turn all
burners to the low position for best cooking
results.
9.5. Lighting the Side Burner (Excel 300)
Push and turn the side burner control knob anticlockwise to the high position. Push the ignitor
button rapidly until the side burner ignites. If the
side burner fails to ignite, turn the control knob to
the OFF position and wait five minutes
before
24
attempting to re-light following the above
procedure. If the side burner still fails to ignite,
turn the control knob off, wait five minutes and
light with match.
When using the side-burner, care should be taken
to ensure that pans are central and flat on the
side-burner grid.
9.6. Grill Cooking
The burners heat up the lava rock underneath the
grill, which in turn heats the food on the grill. The
natural food juices produced during cooking fall
onto the hot lava rock below and vaporise. The
subsequent rising smoke bastes the food, as it
travels upwards, imparting that unique barbecued
flavour.
9.7. Roasting Hood Cooking
Barbecues equipped with a roasting hood give the
option to form an ‘oven’ for roasting or baking
food, such as joints of meat or whole chickens,
etc. More even cooking of food will actually be
achieved by using the barbecue with the hood
down. However, this should only be done with
the burners on low.
For best results, place the food you wish to bake
or roast on a metal baking tray and set it on one
side of the cooking grill.
When roasting, turn the burner to a LOW to
MEDIUM position.
Close the hood to cook the food ‘indirectly’. Avoid
lifting the hood unnecessarily as heat is lost every
time the hood is opened. If the hood is opened
during cooking please allow extra time for the
barbecue to regain its temperature and complete
the cooking. Use the temperature gauge (if
applicable) to monitor the heat of the barbecue.
If the internal heat becomes too high, turn the
burners down to the low position. It is not
necessary or advisable to have all of the burners
on high when the hood is closed.
DO NOT ALLOW YOUR BARBECUE TO
OVERHEAT. Take care when opening the hood
as hot steam can be released on opening.
9.8. Warming Rack (where supplied)
Warming racks are a convenient way to keep
cooked food warm or to warm items such as
bread rolls. It is advisable to place food
(particularly fatty foods) to the front of the warming
rack to avoid the possibility of juices and fat
running down the back of your barbecue. Always
check that your warming rack is properly fitted
before use.
9.9.Flare-Up Control *Very Important Notice*
Flare-ups occur when meat is barbecued, and its
fat and juices fall upon the hot lava rock. Smoke
of course helps give food its barbecued flavour,
but it is best to avoid excessive flare-up to prevent
food being burned. To control flare-ups, it is
ABSOLUTELY ESSENTIAL to trim away excess
fat from meat and poultry before grilling, use
cooking sauces and marinades sparingly and try
to avoid very cheap cuts of meat or meat products
as these tend to have a high fat and water
content. Also, the burners should always be
placed on the low setting during cooking. When
flare-ups do occur, they can usually be
extinguished by applying baking soda or salt
directly onto the lava rock. Always protect your
hands when handling anything near the cooking
surface of the barbecue and take care to protect
yourself from the flames.
If a fat fire occurs, please see the instructions
given below.
9.10. Fat Fires
Empty and clean the grease cup of food debris
after each cooking session. If the barbecue is to
be used for large gatherings, it will be necessary
to turn off and cool the barbecue every two hours
to remove food debris from the grease cup and
clean it out. The time between cleaning may need
to be reduced if very fatty foods or cheap meat
products are being cooked. Failure to do this may
result in a fat fire, which may cause injury and
could seriously damage the barbecue.
In the event of a fat fire:
• If safe to do so, turn all control knobs to the
‘off’ position.
• Turn off the gas supply at the gas bottle.
• Keep everyone at a safe distance from the
barbecue and wait until the fire has burnt out.
• Do not close the hood or lid of the barbecue.
• NEVER DOUSE A BARBECUE WITH
WATER. IF AN EXTINGUISHER IS USED, IT
SHOULD BE A POWDER TYPE.
• DO NOT REMOVE THE GREASE CUP.
• If the fire does not seem to be abating or
appears to be worsening, contact your local
Fire Brigade for assistance.
9.11. End of Cooking Session
After each cooking session, turn the barbecue
burners to the “high” position and burn for 5
minutes. This procedure will burn off cooking
residue, thus making cleaning easier. Make sure
the hood or lid is open during this process.
9.12. Turning Off Your Barbecue
When you have finished using your barbecue, turn
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all the control valves fully clockwise to the “Off”
position, then switch off the gas supply at the
bottle.
Wait until the barbecue is sufficiently cool before
closing its hood or lid.
10. Care and Maintenance
Regularly clean your barbecue between uses and
especially after extended periods of storage.
Ensure the barbecue and its components are
sufficiently cool before cleaning. Do not leave the
barbecue exposed to outside weather conditions
or stored in damp, moist areas.
nNever handle hot parts with unprotected
hands.
nNever douse the barbecue with water when its
surfaces are hot.
In order to extend the life and maintain the
condition of your barbecue, we strongly
recommend that the unit be covered when left
outside for any length of time, especially during
the winter months. Heavy-duty Outback®
barbecue covers and other accessories are
available from your local Outback® stockist.
Even when your barbecue is covered for its
protection, it must be inspected on a regular basis
as damp or condensation can form which may
result in damage to the barbecue. It may be
necessary to dry the barbecue and the inside of
the cover. It is possible for mould to grow on any
fat remaining on parts of the barbecue. This
should be cleaned off smooth surfaces with hot
soapy water.
Any rust that is found that does not come into
contact with the food should be treated with a rust
inhibitor and painted with barbecue paint or a heat
resistant paint. Chrome plated warming racks etc.
should be coated with cooking oil.
A chrome cleaner may be used on chrome parts if
required. To prevent rusting, wipe chrome plated
warming racks etc. with cooking oil after rinsing
and drying.
10.1. Cooking Surfaces & Warming Rack
When the barbecue has cooled, clean with hot
soapy water. To remove any food residue, use a
mild cream cleaner on a non-abrasive pad. Do
not use scouring pads or powders as they can
permanently damage the finish. Rinse well and
dry thoroughly. Due to the weight of the cooking
surfaces, we do not recommend cleaning in a
dishwasher.
10.2. Burner
Your burner has been preset for optimal flame
performance. You will normally see a blue flame,
possibly with a small yellow tip when the burner is
alight. If the flame pattern is significantly yellow,
this could be a problem caused by grease from
cooking blocking the burner, or debris or insects in
the burner portholes or venturi tubes. This can
result in the flow of the gas and air mixture being
restricted or blocked which may result in a fire
behind the control panel causing serious damage
to your barbecue. If this happens, and if safe to
do so, the gas should be immediately turned
off at the bottle.
Burner should be inspected, removed and
cleaned on a regular basis, at least annually, in
addition to the following conditions:
1) Bringing the barbecue out of storage.
2) One or more of the burners do not ignite.
3) The burner flame pattern is significantly
yellow.
4) The gas ignites behind the control panel.
5) When heavy build up is found.
Provided that they are operating correctly, in
normal usage, burning off the residue after
cooking will keep the burners clean.
To clean a burner fully, remove it from the
barbecue. A soft wire brush can be used to
remove corrosion from the burner surfaces. Use a
pipe cleaner or piece of wire to clear obstructions
in the burner portholes and venturi tubes, taking
care not to enlarge the portholes.
Clean the insect screen on the end of the venturi
tube with a bristle brush (i.e. an old toothbrush).
You may need a torch to see into the venturi tube
to make sure it is clear. Turn the burner up on end
and lightly tap against a hard surface like a piece
of wood, to dislodge any debris from inside.
When refitting the burner, be careful to check that
the venturi tubes of the burner fit over the valve
outlets.
10.3. Lava Rock
It is not necessary to remove and wash the lava
rock in order to keep it clean. Burning off the
residue for 3 to 5 minutes
after each cooking
session should be sufficient. Heavily impregnated
lava rock should be turned over so that the dirty
side faces the burners in order to burn off any
residue. Replacement lava rock is available from
26
your local Outback® stockist.
10.4. Grease Cup
After every use
, empty and clean the grease cup
of any fat or food particles, using a plastic or
wooden scraper if necessary.
Failure to keep it clean, and excessive build up
can result in a fat fire. This can be hazardous and
severely damage the barbecue. This is not a
fault in the barbecue and is therefore not
covered by the terms of the warranty. If
required, the cup can be washed in hot soapy
water.
10.5. Barbecue Body
Regularly remove excess grease or fat from the
barbecue body using a cloth wrung out in hot
soapy water and dry thoroughly. Excess fat and
food debris can be removed from inside the body
using a soft plastic or wooden scraper. It is not
necessary to remove all the grease from the body.
If you need to clean fully, use hot soapy water and
a cloth, or nylon-bristled brush only. Do not use
abrasives. Remove cooking surfaces and burners
before full cleaning. Do not immerse the gas
controls or manifold in water. Check burner
operation after carefully refitting into body.
10.6. Barbecue Hood or Lid & Trolley
Use a non-abrasive cloth or pad and clean with
hot, soapy water. Do not use scouring pads or
powders as they can permanently damage the
finish.
10.7. Fixings
All screws and bolts, etc. should be checked and
tightened on a regular basis.
10.8. Storage
Ensure the barbecue is properly cooled before
covering or storing. Store your barbecue in a cool
dry place.
Cover the burners with aluminium foil in order to
prevent insects or other debris from collecting in
burner holes.
If the barbecue is to be stored indoors, the gas
bottle must be disconnected and left outside. The
gas bottle should always be stored outside, in a
dry, well-ventilated area, away from any sources
of heat or ignition. Do not let children tamper with
the bottle.
When using the barbecue after extended periods
of storage follow the cleaning procedures.
11.Technical Specifications
CE
Approval
Heat
Input
Burners
Injector
Size
Gas /Pressure
Outback®
Excel 100
0359
359BS791
6.6kW 1
0.89mm
28-30 mbar Butane
or 37 mbar Propane
Outback®
Excel 200
0359
359BS791
6.6kW 1
0.89mm
28-30 mbar Butane
or 37 mbar Propane
Side
Burner
359
359BS791
2.3kW 1
0.74mm
28-30 mbar Butane
or 37 mbar Propane
Gas Consumption:
Excel 100: 472g/hr
Excel 200: 472g/hr
Excel 300: 472g/hr
Side Burner: 165g/hr
Countries of Use:
I
3+ (28-30/37)
BE, CH, CY, CZ, ES, FR, GB, GR, IE, IT, LT, LU, LV, PT,
SK, SI
Outback®
Excel 300
0359
359BS791
6.6kW 1
0.89mm
28-30 mbar Butane
or 37 mbar Propane
Specifications subject to change without prior notice.
27
12. Troubleshooting
Problem Possible Cause Solution
Burner will not light using
the ignition system
LP gas bottle is empty Replace with full bottle
Faulty regulator Have regulator checked or replaced
Obstructions in burner Clean burner
Obstructions in gas jets or gas hose Clean jets and gas hose
Electrode or ignition button wire is
loose or disconnected on electrode or
ignition unit
Reconnect wire
Electrode or wire is damaged Change electrode and wire
Faulty ignition button Change ignitor and / or button
Burner will not light with a
match
LP gas bottle is empty Replace with full bottle
Faulty regulator Have regulator checked or replaced
Obstructions in burner Clean burner
Obstructions in gas jets or gas hose Clean jets and gas hose
Low flame or flashback (fire
in burner tube— a hissing
or roaring noise may be
heard)
LP gas bottle too small Use larger bottle
Obstructions in burner Clean burner
Obstructions in gas jets or gas hose Clean jets and gas hose
Windy conditions Use barbecue in a more sheltered position
Gas valve knob difficult t o
turn
Gas valve jammed Replace gas valve
Incorrect electrode gap/ Bent collector
box
The gas collector box around the
electrode needs to be in line with
the burner with a gap of 3 to 4mm between
the end of the electrode and the tag on the
end of the collector box. Realign the
collector box as required.
Manufactured by TPA
Xingguang Rd, Dakeng Village,
Huangjiang Town, Dongguan City,
Guangdong Province, China 523768
28
OUTBACK WARRANTY
OUTBACK barbecues are warranted to the original purchaser against defects in materials and
workmanship for a period of one (1) year from the date of purchase. OUTBACK will, within
this period, supply replacements for defective parts free of charge provided that:
♦ The product has not been used for trade, professional or hire purposes.
♦ The product has not been subjected to misuse or neglect, including fat fires and flare ups.
♦ The product has not sustained damage through foreign objects, substances or accidents.
♦ The care and maintenance instructions given in your Outback manual have been
followed.
This warranty is offered as an extra benefit and is in addition to the customers’ statutory
rights.
In the unlikely event that you experience problems with this barbecue, please fill in our
warranty form at
http://www.outbackbarbecues.com/warranty-form
and one of our colleagues will be in contact with you.
For reference and correspondence,
record your serial number here.
(See sticker on side of barbecue body.)
Serial No.__________________
This number may be required when
ordering spare parts or accessories. A
part reference number may also be
required where applicable.
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