Outback EnergyCell 170RE, EnergyCell 200GH, EnergyCell 200RE Owner's Manual
EnergyCell
Front Terminal Battery
Owner’s Manual
Address:
Corporate Headquarters
Arlington, WA 98223 USA
European Office
Schwabach, Germany
Telephone:
+1.360.435.6030
+1.360.435.6019 (Fax)
+49.9122.79889.0
Email:
Support@outbackpower.com
Website:
www.outbackpower.com
About OutBack Power Technologies
OutBack Power Technologies is a leader in advanced energy conversion technology. OutBack products include
true sine wave inverter/chargers, maximum power point tracking charge controllers, and system communication
components, as well as circuit breakers, batteries, accessories, and assembled systems.
Audience
This manual is intended for use by anyone required to install and operate this battery. Be sure to review this
manual carefully to identify any potential safety risks before proceeding. The owner must be familiar with all the
features and functions of this battery before proceeding. Failure to install or use this battery as instructed in this
manual can result in damage to the battery that may not be covered under the limited warranty.
Contact Information
17825 – 59th Avenue N.E.
Suite B
+1.360.618.4363 (Technical Support)
Hansastrasse 8
D-91126
+49.9122.79889.21 (Fax)
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER TECHNOLOGIES:
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER
INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF
ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Notice of Copyright
EnergyCell Front Terminal Battery Owner’s Manual © August 2013 by OutBack Power Technologies.
All Rights Reserved.
Trademarks
OutBack Power is a registered trademark of OutBack Power Technologies. The ALPHA logo and the phrase
“member of the Alpha Group” are trademarks owned and used by Alpha Technologies Inc. These trademarks
may be registered in the United States and other countries.
Date and Revision
August 2013, Revision B
Part Number
900-0127-01-00 Rev B
Table of Contents
Important Safety Instructions ........................................................................ 4
Additional Resources .......................................................................................................................................................... 4
EnergyCell Batteries ...................................................................................... 5
Welcome to OutBack Power Systems ........................................................................................................................... 5
Materials Required ............................................................................................................................................................... 6
Tools........................................................................................................................................................................................................... 6
Accessories .............................................................................................................................................................................................. 6
Storage and Environment Requirements .................................................................................................................... 6
Temperatures ......................................................................................................................................................................................... 6
Self-Discharge and Freshening ....................................................................................................................................................... 6
Capacity ................................................................................................................................................................................... 7
State of Charge ...................................................................................................................................................................... 7
System Layout ....................................................................................................................................................................... 8
Battery Configurations ....................................................................................................................................................................... 8
DC Wiring ............................................................................................................................................................................. 10
Charging (EnergyCell GH) .............................................................................................................................................. 11
Float Charge ......................................................................................................................................................................................... 11
Freshening Charge ............................................................................................................................................................................. 12
Charging (EnergyCell RE) ................................................................................................................................................ 12
Bulk Stage .............................................................................................................................................................................................. 12
Absorption Stage ................................................................................................................................................................................ 12
Float Stage ............................................................................................................................................................................................. 13
Freshening Charge ............................................................................................................................................................................. 13
Notes on EnergyCell RE Charging ................................................................................................................................................ 13
Temperature Compensation ......................................................................................................................................... 13
RTS ............................................................................................................................................................................................................ 14
Improper Use ...................................................................................................................................................................... 14
Troubleshooting and Maintenance .............................................................. 15
Periodic Evaluation ........................................................................................................................................................... 16
Specifications ............................................................................................. 17
900-0127-01-00 Rev B 3
Safety Instructions
WARNING: Personal Injury
WARNING: Explosion, Electrocution, or Fire Hazard
Important Safety Instructions
READ AND SAVE THESE INSTRUCTIONS!
This manual contains important safety instructions for the EnergyCell battery. These instructions are in addition
to the safety instructions published for use with all OutBack products. Read all instructions and cautionary
markings on the EnergyCell battery and on any accessories or additional equipment included in the installation.
Failure to follow these instructions could result in severe shock or possible electrocution. Use extreme caution at
all times to prevent accidents.
This equipment weighs in excess of 115 lbs (52 kg). Use safe lifting techniques
when lifting this equipment as prescribed by the Occupational Safety and Health
Association (OSHA) or other local codes. Lifting machinery may be recommended
as necessary.
Wear appropriate protective equipment when working with batteries, including
eye or face protection, acid-resistant gloves, an apron, and other items.
Wash hands after any contact with the lead terminals or battery electrolyte.
Ensure clearance requirements are strictly enforced around the batteries.
Ensure the area around the batteries is well ventilated and clean of debris.
Never smoke, or allow a spark or flame near, the batteries.
Always use insulated tools. Avoid dropping tools onto batteries or other
electrical parts.
Keep plenty of fresh water and soap nearby in case battery acid contacts skin,
clothing, or eyes.
Wear complete eye and clothing protection when working with batteries. Avoid
touching bare skin or eyes while working near batteries.
If battery acid contacts skin or clothing, wash immediately with soap and water. If
acid enters the eye, immediately flood it with running cold water for at least
20 minutes and get medical attention as soon as possible.
Never charge a frozen battery.
Insulate batteries as appropriate against freezing temperatures. A discharged
battery will freeze more easily than a charged one.
If a battery must be removed, always remove the grounded terminal from the
battery first. Make sure all devices are de-energized or disconnected to avoid
causing a spark.
Do not perform any servicing other than that specified in the installation
instructions unless qualified to do so and have been instructed to do so by OutBack
Technical Support personnel.
Additional Resources
These references may be used when installing this equipment. Depending on the nature of the installation, it
may be highly recommended to consult these resources.
Institute of Electrical and Electronics Engineers (IEEE) guidelines: IEEE 450, IEEE 484, IEEE 1184, IEEE 1187, IEEE
1188, IEEE 1189, IEEE 1491, IEEE 1578, IEEE 1635, and IEEE 1657 (various guidelines for design, installation,
maintenance, monitoring, and safety of battery systems)
4 900-0127-01-00 Rev B
EnergyCell Batteries
The EnergyCell GH uses pure lead plates. It is intended to receive continuous float charging under
11.1”
4.9” (12.6 cm)
22.1” (56.1 cm)
The EnergyCell RE uses pasted lead-calcium-tin plates. It is designed for regular discharge/charge cycles.
11.1” (28.3 cm)
4.9” (12.6 cm)
22.1” (56.1 cm) EnergyCell170RE
22.0” (55.9 cm) EnergyCell200RE
Welcome to OutBack Power Systems
Thank you for purchasing the OutBack EnergyCell battery. The EnergyCell is a series of absorbed glass-mat
(AGM) batteries with a valve-regulated lead-acid (VRLA) design. These products are designed to provide long,
reliable service with minimal maintenance. Several versions of EnergyCell are available. All have high recharge
efficiency and a compact footprint for higher energy density. All have a thermally welded case-to-cover bond to
eliminate leakage, all are 100% recyclable, and all are UL-recognized components.
EnergyCell GH Battery
normal conditions when utility power is present.
Intended for use with grid backup (float service) applications with occasional interruptions but minimal cycling
Pure lead plates for long float service life in battery backup applications
Extended shelf life
(28.3 cm)
Figure 1 EnergyCell GH Battery
EnergyCell RE Battery
Intended for use in backup, off-grid, and renewable energy (RE) sites with OutBack inverters, charge controllers,
and other devices that require the use of deep-cycle batteries
Lead-calcium-tin alloy plates for long life in both cycling and float applications
High-density pasted plates
for high cycle life
EnergyCell170RE
12.6” (32.0 cm)
EnergyCell200RE
900-0127-01-00 Rev B 5
Figure 2 EnergyCell RE Battery
Installation
Materials Required
Figure 3 EnergyCell GH Shelf Life
0 6 12 18 24 30 36 42 48
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
Rest Volts per cell
Approximate %
100
96
91
87
83
79
74
70
40°C
4°F
30°C
86°F
25°C
20°C
10°C
Tools (use insulated tools only)
Torque wrenches
Voltmeter
Accessories
Interconnect bar
Hardware
Terminal cover
Storage and Environment Requirements
Temperatures
EnergyCell batteries should not be operated in an environment where the average ambient temperature
exceeds 85°F (27°C). The peak temperature of the operating environment should not exceed 110°F (43°C)
for a period of more than 24 hours. High operating temperatures will shorten a battery’s life (see page 7).
Batteries should never be allowed to freeze, as this will damage them and could result in leakage.
Batteries should not be subjected to temperature variations of more than 5°F (3°C). This will lead to
unbalanced voltages between multiple batteries (or between cells in one battery, if it is subjected to a
temperature differential).
Batteries should be stored in a cool, dry location. They should be placed in service as soon as possible after
receiving them. The recommended temperature for storage is 77°F (25°C). However, a range of 60°F (16°C)
to 80°F (27°C) is acceptable.
Self-Discharge and Freshening
The EnergyCell battery comes fully charged, but will discharge itself over time, even in storage. Higher storage
temperatures increase the rate of self-discharge. The EnergyCell GH has a longer shelf life than other VRLA
batteries, including the EnergyCell RE. At room temperature (77°F or 25°C), the EnergyCell GH has a shelf life
of 18 months before self-discharging to unacceptable levels. Figure 3 shows the rate of EnergyCell GH
self-discharge at various temperatures.
When fully charged, the EnergyCell’s natural
or “rest” voltage is approximately 12.8 Vdc.
It should be given a “freshening” charge (see
pages 11 and 12) if its rest voltage drops
below 12.5 Vdc per battery (2.08 Vdc per cell).
A battery should not be used if its rest
voltage is 12.0 volts or lower upon delivery.
Contact the vendor upon receiving a battery
in this state.
No EnergyCell battery should
permitted to self-discharge below 70% of its
capacity. This is highly detrimental and will
shorten battery life. (This is not the same as
discharging to 70% under load. See page 7.)
6 900-0127-01-00 Rev B
ever
be
State of Charge
10
77°F
68°F
Months
50°F
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