Outback EDX-VD6 User Manual

February 2012 876-0183-000 Rev. A Rel. 1
Automated Steering Kit
Installation Guide
Kit: EDX-VD6, P/N 911-2039-000
Fits Versatile Tractor Models:
836 936 846 946 856 956 876 976
Read and Follow Safety Messages
• Before installing, operating, or performing maintenance or service on any part of the system: – Read and understand this installation guide and all of the safety information. – Read and understand the Automated Steering System User Guide.
• Do not allow anyone to operate without instruction.
• Keep these instructions and all related safety information with the manual for your machine and other implements.
If you have any questions or need assistance, contact your local dealer or distributor.
Overview
A series of equipment specific kits has been developed to work in conjunction with your automated steering system . For the machine models listed above, these kits contain the components for:
• the steering hydraulics
• the wheel angle sensor (WAS)
• the steering wheel switch (SWS - for steering override)
• the electronic control unit (ECU)
The items in each kit are detailed in the tables that follow the safety warnings beginning below. After the kit tables, there are four step-by-step installation sections, one for each of the kits.
Please read this manual thoroughly before beginning the installation.
To avoid serious injury or death duri ng machine operation, install the appropriate kits for your machine make and model.
1
2
Machine Preparation
Inspect the machine and perform any needed maintenance (for example, contaminated hydraulic fluid) before installing the automated steering kit. This kit cannot perform as intended on a machine that is not maintained properly. Errors in performance increase the risk of operator and bystander injury or death.
Failure to maintain clean hydraulic fluid and operational hydraulic components can cause loss of directional control resulting in serious injury or death.
To avoid serious injury, wear hand and eye protection and use wood or cardboard when checking for leaks. Turn off the machine and power off the automated steering controller when installing or performing maintenance. Before attempting to install any of the components, park the machine on a clean level floor with adequate clearance to work all
around. Before you perform any drilling, cutting or fastening, ensure that no other machine components, such as hydraulic hoses or
electrical wiring, will be damaged. Failure to follow this warning may cause physical injury and/or damage to the machine. To prevent hydraulic system contamination, it is essential to thoroughly clean hydraulic system fittings and hose connections
prior to disconnecting or removing. Use a degreasing solvent spray cleaner such as a brake cleaner to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type fittings, referred to in the Kit Contents section, may be damaged by degreasing solvent cleaners. If a fitting is to be cleaned internally, you should first remove and clean the o-ring with a fiberless cloth.
Kit Contents - Steering Hydraulics
Unpack the hydraulics installation kit and identify the required parts as shown. Kit items are A, B, C etc. with an H
(Hydraulic) prefix.
REF PART NUMBER QTY DESCRIPTION PHOTOGRAPH
HA 760-0021-000 1 Assembly, hyd valve block - 35L\proportional
(Hydraulic steering block)
Bag H1 of 6 contains HB, HC and HD
HB 760-2079-000 2 Adapter, hyd - #8maleJIC x #8maleORB
(P [pressure] and T [tank] ports on hydraulic steering block)
HC 760-2060-000 2 Adapter, hyd - #6maleJIC x #8maleORB
(A and B steering ports on hydraulic steering block)
HD 760-2058 1 Adapter, hyd 90 elbow - #6maleJIC x
#6maleORB
(LS port on hydraulic steering block)
22
3
Kit Contents - Steering Hydraulics (continued)
REF PART NUMBER QTY DESCRIPTION PHOTOGRAPH
HE 640-0011 1 Hydraulic steering block mounting bracket
Bag H2 of 6 contains HF
HF 675-2006-000
678-1054-000
676-1035-000
Bag H3 of 6 contains HG
HG 675-2007
676-1035
HH 640-0063-000 1 Steering controller mounting bracket
HI 750-5003-000 1 Steering controller
2
2
2
2
2
Bolt - 3/8NC x 3-3/4" Gr5, ZP
Washer, flat - 3/8 ZP
Nut, nylock - 3/8NC ZP
(Mount HA on HE)
Bolt, 3/8NC x 3/4" Gr5 ZP
Nut, nylock - 3/8NC ZP
(Mount HE on machine)
Bag H4 of 6 contains HJ
HJ 675-2002
678-1053
676-1034
2
2
2
Bolt, 1/4NC x 2-1/2" Gr5 ZP
Washer, flat - 1/4" ZP
Nut, lock - 1/4NC ZP
(Mount HI on bracket HH)
4
Kit Contents - Steering Hydraulics (continued)
REF PART NUMBER QTY DESCRIPTION PHOTOGRAPH
Bag H5 of 6 contains HK, HL, HM, HN and HO
HK 760-2016 1 Adapter, hyd run-tee - #12JIC
(Pressure line)
HL 760-2027 1 Adapter, hyd run-tee - #16JIC
(Tank line)
HM 760-2012 1 Adapter, hyd - #12femJIC x 8maleJIC
(Pressure line - use with HK)
HN 760-2026 1 Adapter, hyd - #16femJIC x 8maleJIC
(Tank line - use with HL)
HO 760-2077 2 Adapter, hyd run-tee - #8JIC
(Steering lines)
Bag H6 of 6 contains HP, HQ, HR, HS and HT
HP 760-0002 1 Assembly, hyd static load sense valve
HQ 760-2041 1 Adapter, hyd - #6maleORB x 6femJIC
(Function port of HP - with HR)
HR 760-2029 1 Adapter, hyd - #4femJIC x 6maleJIC
(Function port of HP with HQ - connect to valve stack)
HS 760-2037 1 Adapter, hyd 90 elbow - #4maleJIC x 6maleORB
(Source port of HP - connect machine’s LS line)
HT 760-2058 1 Adapter, hyd 90 elbow - #6maleJIC x 6maleORB
(To hydraulic steering block - connect HW)
44
5
Kit Contents - Steering Hydraulics (continued)
REF PART NUMBER QTY DESCRIPTION PHOTOGRAPH
HU 760-1122 2 Hose, hyd - 3/8" x 45", #8femJIC swivel x
#8femJIC 90 swivel
(Pressure and tank hoses)
HV 760-1115 1 Hose, hyd - 3/8" x 57", #6femJIC swivel x
#8femJIC 90 swivel
(Steering hose - to head end of steering cylinder)
HW 760-1117 1 Hose, hyd - 3/8" x 44", #6femJIC swivel x
#8femJIC 90 swivel
(Steering hose - to rod end of steering cylinder)
HX 760-1012 1 Hose, hyd - 1/4" x 48", #6femJIC swivel both
ends
(Load sense hose)
HY 677-2001 20 Tie strap, 11" heavy duty
Kit Contents - Wheel Angle Sensor
Unpack the wheel angle sensor kit and identify the required parts as shown. Kit items are A, B, C etc. with a W (Wheel) prefix.
REF PART NUMBER QTY DESCRIPTION PHOTOGRAPH
Bag 710-0099-000 (W1 of 3) contains WA to WF
WA 720-0045-000# 1 WAS assembly
WB 750-5002-000 1 Sensor, dual output, BEI
WC 602-1087-000 1 Connector arm, steering
6
Kit Contents - Wheel Angle Sensor (continued)
WD 675-1191-000 2 Screw, mach, 8-32 x 3", PPH ZP
WE 676-1054-000 3 Nut, nylock 8-32NC, ZP
WF 675-1150-000 1 Screw, 8-32 x 1", Allen socket cap, ZP
WG 675-2031-000 1 Threaded rod, 5/16-24 x 12"
Bag W2 of 3 contains WH, WI and WJ
WH 676-1053-000 4 Nut, 5/16-24 standard ZP
WI 760-0018-000 2 Rod end swivel with stud, 5/16-24
WJ 675-2010 2 Bolt, 5/16NC x 3/4" Gr5 ZP
(Attach WAS assembly to WK)
WK 640-0147-000 1 WAS assembly mounting bracket
WL 640-0076-000 1 WAS link rod bracket
Bag W3 of 3 contains WM and WN
WM 675-2066-000 1 Bolt, 16-2.0 x 50mm, Gr8.8, ZP
(Attach WK - with machine’s nut)
WN 675-2065-000
2
Bolt, 7/16" x 1-1/2", Gr5, ZP
678-1081-000
676-1079-000
2
2
Washer, flat - 7/16" ZP
Nut, 7/16" - 14, Gr5, ZP
(Attach WL)
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