Outback Cook Dome 703 Charcoal Assembly Manual

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Assembly and Operating Instructions for Outback®
Cook Dome 703 Charcoal
WARN ING
For outdoor use only. Not f or commercial use.
result in death, serious bodily injury, and/or property loss.
Warning: accessible parts may be very hot. Keep young children and pets away.
CAUTION: Do not use spirit or petrol for lighting or re-lighting! Use only
firelighters compl y ing t o E N1 860-3!
Do not move the appliance during use.
Any modification of the app liance, misuse, or failur e to follow the instruct ions
may be d angerous and will invalidate your warranty. This do es not affect yo ur statutory rights.
Retain these instructions for future reference.
For Flare-up control please refer to the ‘OPERATION’ section of this manual.
Photographs are not to scale. Specifications subject to change without prior notice.
CK571T
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CODE PART QTY
Outback Charcoal Kettle
BBQ on Trolley 57cm
HOOD
A1 Hood 1
A2 Hood Handle 1

A3 Hood Vent Panel 1

BODY
B1 Barbecue Body 1
B2 Body Ring 1
B3 Cooking Grill 1
B4 Charcoal Grill 1
B5 Ash Tray 1
B6 Ash Tray / Vent Tool 1
B7 Body Hea t Shield 1
TROLLEY
C1 Side Shelf 1
C2 Body Bracket 2
C3 Left Front Leg 1
C4 Left Rear Leg 1
C5 Right Front Leg 1
C6 Right Rear Leg 1
C7 Lockable Caster 2
C8 Corner Bracket 2
C9 Front Panel 1
C10 Bottle Opener 1
C11 Rear Supp ort 1
C12 Side Support 2
C13 Trolley Base 1
C14 Charcoal Bin 1
C15 Hinge 2
C16 Hinge Pin 4

C17 R Shaped Clip 4

C18 Axle 1
C19 Wheel 2
HARDWARE
D1 ST4.0x10 Screw 9
D2 M4x10 Bolt 2
D4 M6x10 Bolt 41
D5 M6 Nut 5
D6 Locknut 2

D3 M5x30 Bolt 3
C20 Wheel Hubcap 2
Pre-Assembled Component
1. Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
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A1
A2
B4
B1
C5
C6
C17
C13
C19
C4
C14
C7
2. Parts Diagrams
Quantity varies according to model purchased. Specifications s ubject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram.’
A3
B3
B5
B6
C1
C3
C2
C8
C9
C10
C11
C12
C15
C16
C18
B7
B2
C20
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CODE PART ILLUSTRATION QTY
D4 M6x10
Bolt
41
D5 M6 Nut
5
D6 Locknut
2
CODE PART ILLUSTRATION QTY
D1 ST4.0x10
Screw
9
D2 M4x10
Bolt
2
D3 M5x30
Bolt
3
3. Hardware Reference Diagram
Specifications subject to change without prior notice.
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4. Assembly
IMPORTANT!
TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
Remove any internal components or packaging from the barbecue body.
W hilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
Please read the Important Information section carefully before assembly and use of your
barbecue.
1
2
Attach Left Front Leg (C3) onto Trolle y Base (C13) by inserting M6x10 Bolts (D4) through the trolley base from the inside, and screwing the bolts into left front leg. Repeat the above process for all other Legs (C4,C5,C6).
Carefully turn the trolley assembly upside-down. Unscrew the Locknuts (D6) from both ends of the Axle (C18). Slide the axle through the
corresponding holes in left legs. Slide the Wheels (C19) over each end of the axle. Secure the wheels into place with the locknuts. Place the Wheel Hubcaps (C20) onto the outside of the wheels.
Install Lockable Casters (C7) by threading them into position as shown.
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3
4
Carefully turn the trolley assembly over, right side up. Assemble the Rear Support (C11) onto the Left and Right Rear Legs (C4, C6) by inserting
M6x10 Bolts (D4) through the rear support from the inside, and screwing into the legs.
Attach the Side Supports (C12) onto Left and Right Legs (C3, C4, C5, C6) using M6x10 Bolts (D4) as shown.
Note: The flat sides of side supports should face outwards.
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5
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Attach the Front Panel (C9) onto Left and Right Front Legs (C3, C5) using M6x10 Bolts (D4) as shown.
Left Side
Right Side
Lay the Side Shelf (C1) on its back, then carefully turn the trolley assembly upside-down. Place the trolley assembly into position. Fix the side shelf onto the rear side of trolley assembly
using M6x10 Bolts (D4) as shown. Repeat for t he front side, make sure that t he side shelf is fully attached onto the trolley assembly.
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8
Assemble the Corner Brackets (C8) onto the trolley assembly using ST4.0x10 Screws (D1) as shown.
Attach the Body Brackets (C2) onto Front Panel (C9) and Rear Support (C11) using M6x10 Bolts (D4) as shown.
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Carefully lay the Barbecue Body (B1) in position on the trolley assembly. Align the guide holes in barbecue body a nd f ixing holes in body brack ets, insert M6x10 Bolt s (D4)
through the guide holes in barbecue body and screw them into the fixing hole in body brackets. Install Body Heat Shield (B7) onto side shelf using M4x10 Bolts (D2) as shown. Fix the body heat
shield onto barbecue body using a ST4.0x10 Screw (D1).
Attach the Body Ring (B2) onto barbecue body using three M5x30 Bolts (D3).
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Carefully place the Hood (A1) onto the barbecue body. Note: The hood can be hooked onto the corner bracket whilst it is removed for cooking or
cleaning.
Place the Charcoal Grill (B4) onto the lower brackets in barbecue body. Ensure the charcoal grill lies level within the body.
Place the Cooking Grill (B3) onto the upper brackets in barbec ue body. Ensure the cooking grill lies level within the body.
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Attach the Hinges (C15) onto trolley base by inserting M6x10 Bolts (D4) through the hinges, trolley base and secure with M6 Nuts (D5).
Insert the Ash Tray / Vent Tool (B6) into the Ash Tray (B5) as shown . Slide the ash tray into position underneath the barbecue body. Caution: The ash tray may become very hot, please use the ash tray / vent tool to insert or remove
it.
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Remove the Hinge Pins (C16) and R shaped Clips (C17) from the Charcoal Bin (C14). Place the charcoal bin in position on trolley base, make sure that the upper hinges on the charcoal
bin are located between the lower hinges on the trolley base. Secure the charcoal bin with t he hinge pins and R shaped clips.
Attach the Bottle Opener (C10) onto Front Panel (C9) using M6x10 Bolt (D4) and M6 Nut (D5) as shown.
ASSEMBLY IS NOW COMPLETE. PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE.
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5. Important Information
Please read these instructions carefully before assembly and use of your barbecue.
nRetain these instructions for future
reference.
nThis product is for outdoors use only. Do not
use indoors.
nRemove plastic wrap from any part before
lighting.
nDo not use within 1m of any flammable
structure or surface. Do not use under any combustible surface.
nOpen the barbecue hood or lid before
lighting.
nOnce lit, do not move the barbecue until it
has completely cooled, after use.
nThis barbecue must not be left unattended
when lit.
nThe hood or lid handle can become very hot.
Grip only the ce ntre of the handle. Always use oven gloves when cooking or carrying out any adjustments to the barbecue.
nAlways use the ash tray / vent tool provided. nUse purpose designed barbecue tools with
long , he a t res istant handl es.
nUse caution when opening the hood or lid,
as hot steam inside is released upon opening.
nParts of this barbecue become very hot –
care must be taken, especially when children, elderly people, and animals are present.
nNever cover a barbecue until it has
completely cooled.
nUse this barbecue only on a stable, flat
surface.
nDo not store flammable materials near this
barbecue.
nDo not use aerosols near this barbecue. nFailure to follow the manual’s instructions
could result in serious injury or damage.
nModification of the barbecue may be
dangerous, is not permitted and will nullify any warranty.
nCAUTION! Do not use spirit or petrol for
lighting or re-lighting! Use only firelighters complying to EN1860-3. Do not add starter fluid to charcoal that is already alight.
nDo not use in high winds. Hot embers could
be blown out of the barbeque and cause damage or serious injury.
nAlways place charcoal in the charcoal grill,
not the ash tray.
nEnsure the ash tray is in place before use. nDo not move the cooking grill and charcoal
grill until after the appliance has completely cooled down.
nNever remove the ash tray whilst the
barbecue is in use. Wait until the barbecue is completely cooled before removing it.
nIf you have any queries regarding these
instructio ns, contact yo ur local deale r.
6. Installation
6.1. Selectin g a Locat ion
This barbecue is for outdoor use only and should be placed in a well-venti lated area, and on a safe and even surface. Never place your barbecue below ground level. Take care to ensure that it is not placed UNDER any combustible surface. The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface, including trees and fences and that there are no heat sources near the barbecue (cigarettes, open flames, spark etc.). Keep this barbecue away from any flammable materials!
6.2. Precautions
Do no t obst ruct a ny vent ilat ion op ening s in the barbecue body.
7. Operation
7.1. Warnings
nBefore proceeding, make certain that you
understand the IMPORTANT INFORMATION section of this manual.
nYour barbecue is not designed to be used
with any part of the cooking area as a solid plate — this includes baking dishes. Full coverage will cause excessive build-up of heat and damage the barbecue. This is not covered by warranty.
This barbecue is designed for charcoal use only. It is not designed to be used with lump wood charcoal, including lump wood based lighting bags, as it burns too quickly. We recommend the use of charcoal briquettes.
Use only enough briquettes to cover the charcoal grill in a single layer. Do not overload the charcoal grill.
The maximum amount of briquettes to be used at any one time is 2.0kg.
When placing charcoal, never allow charcoal
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to be closer than 5cm to the surrounding sides of the barbecue body.
7.2. Preparation Before Cooking
To prevent foods f rom sticking to the cooking surface, please use a long handled brush to
apply a light coat of cooking or vegetabl e oil before each barbecuing session. (Note:
When cooking for the first time, paint colours may change slightly as a result. Thi s is normal and should be expected.)
7.3. Lining the Ash Tray
Line the ash tray with aluminium foil. This will protect the tray, help better reflect heat, and make cleaning easier when barbecuing is finished.
7.4. Starting the Charcoal
Open the barbecue hood or lid before lighting. Never light your barbecue with the hood or lid closed.
Take the barbecue grills out of the barbecue body using the grill handles supplied.
Block Type Starters – Form charcoal in a pyramid around it. Light the starter block. When charcoal is well lit, using a heat resistant tool, spread the charcoal around the grid, adding more as necessary.
Liquid Starters – Place charcoal in a shallow tin. Pour liquid starter onto charcoal and wait 5-10 minutes to allow the starter to penetrate into the charcoal. Then using a heat resistant tool, place charcoal onto the grid in a pyramid formation.
Light the charcoal and allow time for it to become well lit (red hot). Using a heat resistant tool, spread charcoal in a uniform layer, so that each lump is just touching.
The barbecue grills can now be replaced using the grill handles supplied.
When the charcoal is ashed over (grey coating of ash over each lump) you are ready to begin cooking.
It is recommended to operate the barbecue with red-hot charcoal for at least 30 minutes before use.
Do not begin cooking until charcoal has an ashed-over coat.
Do not attempt to cook whilst charcoal is flaming.
7.5. Heat Control
The adjustable vents in t he hood and ash tray can be used to control the burning of the charcoal. With the vents open, more air will
circulate and the charcoal will burn faster than with the vents closed. Caution—the appliance may become very hot. Oven gloves and the grill lifting handles, or ash tray / vent tool should always be used when adjusting the vents. Do not close the hood or lid w hilst the c harcoal is still flaming. Wait until it has ashed over.
7.6. Grill Cooking
The food on the grill is cooked by the heat produced from the hot charcoal below. The natural food juices produced during cooking fall onto the hot charcoal below and vaporise. The subsequent rising smoke bastes the food, as it travels upwards, imparting that unique barbecued flavour.
7.7. Roasting Hood Cooking
Barbecues equipped with a roasti ng hood give the option to form an ‘oven’ for roasting or baking food, such as joints of meat or whole chickens, etc. More even cooking of food will actually be achieved by using the barbecue with the hood down.
Close the hood to cook the food ‘indirectly’. Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened. If the hood is opened during cooking please allow extra time for the barbecue to regain it s temperature and complete the cooking. Use the temperature gauge (if applicable) to monitor the heat of the barbecue.
DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. Take care when opening the hood as hot steam can be released on opening.
7.8. Flare-Up Control *Very Important Notice*
Flare-ups occur when meat is barbecued and its fat and juices fall upon the hot charcoal. Smoke of course helps give food its barbecued flavour, but it is best to avoid excessive flare-up to prevent food being burned. To control flare­ups, it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry before grilling, use cooking sauces and marinades sparingly and try to avoid very cheap cuts of meat or meat products as these tend to have a high fat and water content.
When flare-ups do occur, they can usually be extinguished by applying baking soda or a salt directly onto the charcoal. Always protect your hands whe n handl ing a n ything near the cooki ng
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surface of the barbecue and take care to protect yourself from the flames.
If a fat fire occurs, please see t he instructions given below.
7.9. Fat Fires
Empty and clean the ash tray of food debris after each cooking session. If the barbecue is to be used for large gatherings, additional care will be required to ensure excessive build up of fat does not occur and cause a fat fire. The time between cleaning may need to be reduced if very fatty foods or cheap meat products are being cooked. Failure to do this may result in a fat fire, which may cause injury and could seriously damage the barbecue.
In the event of a fat fire:
Keep everyone at a safe distance from the
barbecue and wait until the fire has burnt out.
Do not close the hood or lid of the barbecue.
NEVER DOUSE A BARBECUE WITH
WATER. IF AN EXTINGUISHER IS USED, IT SHOU LD BE A P OWDER TYPE.
DO NOT REMOVE THE ASH TRAY.
If the fire does not seem to be abating or
appears to be worsening, contact your local Fire Brigade for assistance.
7.10. Replenishing the Charcoal
To replenish the charcoal during use, remove the food from the grill. With protected hands, use the grill lifting handles provided to lift out the grill. Once the grill is removed, add the charcoal, carefully replace the grill, and continue cooking when the charcoal is ready. When using the handles to move the grill, take care to position them correctly so that the grill is stable.
7.11. End of Cooking Session
Ash can be shaken from the charcoal basket where it will drop into the ash tra y. Ash should not be disposed of until you are certain it is cold and will not be able to re-ignite. Dispose of any unburned charcoal and remove remaining residue with a brass wire brush.
Wait until the barbecue is sufficiently cool before closing its hood or lid.
8. Care and Maintenance
Regularly clean your barbecue between uses
and especially after extended periods of storage. Ensure the barbecue and its components are sufficiently cool before cleaning. Do not leave the barbecue exposed to outside weather conditions or stored in damp, moist areas.
nNever handle hot parts with unprotected
hands.
nNever douse the barbecue with water when
its surfaces are hot.
In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit be covered when left outside for any length of time, especially during the winter months. Heavy-duty Outback® barbecue covers and other accessories are available from your local Outback® stockist.
Even when your barbecue is covered for its protection, it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue. It may be necessary to dry the barbecue and the inside of the cover. It is possible for mould to grow on any fat remaining on parts of the barbecue. This should be cleaned off smooth surfaces with hot soapy water.
Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted wit h barbecue pa i nt or a heat resistant paint.
A chrome cleaner may be used on chrome parts if required. To prevent rusting, wipe chrome plated warming racks etc. with cooking oil after rinsing and drying.
8.1. Cooking Surfaces
When the barbecue has cooled, clean with hot soapy water. To remove any food resid ue, use a mild cream cleaner on a non-abrasive pad. Do not use scouring pads or powders as they can permanently damage the finish. Rinse well and dry thoroughly. Due to the weight of the cooking surfaces, we do not recommend cleaning in a dishwasher.
8.2. Ash Tray
After every use, empty and clean the ash tray of any fat or food particles, using a plastic or wooden scraper if necessary.
Discard the ash and foil, and wash any remaining ash or fat from the tray.
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Failure to keep it clean, and excessive build up can result in a fat fire. This can be hazardous and severely damage the barbecue. This is not
a fault in the barbec ue and is therefore not covered by the terms of the warranty. If
required, the tray can be wa shed in hot soapy water.
8.3. Barbecue Body
Regularly remove excess grease or fat from the barbecue body using a cloth wrung out in hot soapy water and dry thoroughly. Excess fat and food debris can be removed from inside the body using a soft plastic or wooden scraper. It is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or nylon-bristled brush only. Do not use abrasives. Remove cooking surfaces before full cleaning.
8.4. Barbecue Hood or Lid
Use a non-abrasive cloth or pad a nd clean with hot, soapy water. Do not use scouring pads or powders as they can permanently damage the finish.
8.5. Trolley
Wipe with a cloth wrung out in hot soapy water and dry.
8.6. Fixings
All screws and bolts, etc. should be checked and tightened on a regular basis.
8.7. Storage
Ensure the barbecue is properl y cooled before covering or storing. Store your barbecue in a cool dry place.
When using the barbecue after extended periods of storage follow the cleaning procedures.
Specifications subject to change without prior notice.
Notes:
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OUTBACK WAR RANTY
OUTBACK barbecues are warranted t o the original purchaser against defects in materials and workmanship f or a period of one (1) year from the date of purchase. OUTBACK will, within this period, supply r eplac em ents for defective parts free of charge provided that:
The product has not been used for trade, professional or hir e pur poses. The product has not been subj ec ted to misuse or neglect, including fat fires and flare ups. The product has not sustai ned damage through foreign object s, substances or acc idents. The care and maintenance instructions given in your Outback m anual have been followed.
This warranty is offered as an extra benefit and is in addition to the customers’ statutory rights.
In the unlikely event that y ou experience problems with this barbecue, please f ill in our warranty form at
http://www.outbackbarbecues.com/warranty-form and one of our colleagues will be in contact with you.
For reference and correspondence, record your serial number here. (See sticker on side of barbecue body.)
Serial No.__________________
This number may be required when ordering spare parts or accessories. A part reference number may also be required where applicable.
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