Page 1
WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appli ance. Failure to follow instructions could
result in death, serious bodily injury, and/ or property loss.
• Warning: accessible parts may be very hot. Keep young children and pets away.
• CAUTION: Do not use spirit or petrol for lighting or re-lighting! Use only
firelight ers comp lying to EN1860-3!
• Do not move the appliance during use.
• Any modification of the appliance, misuse, or failur e to follow the instructions
may be dangerous and will invalidate your warranty. This doe s not affect your
statutory rights.
• Retain these in structions for futur e reference.
• For Flare-up control please refer t o the ‘OPERATION’ section of this manual.
Photographs are not to scale.
Specifications subject to change
without prior notice.
Assembly and Operating Instructions for
Outback® Full Drum Charcoal BBQ
CD200
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Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
Appearanc e, size, and construction may differ acc ording t o model purc hased
CODE PART QTY
Outback® Full Drum
Charcoal BBQ
A1 Hood 1
A2 Heat Indicator 1
A3 Hood Handle 1
A4 Charcoal Grill 4
A5 Cooking Grill 4
BODY
B1 Barbecue Body 1
B2 Upper Bracket 2
B3 Side Shelf Bracket 4
B4 Side Shelf 2
B5 Tool Hook 3
B6 Grill Lifting Handle 2
TROLLEY
C1 Left Front Leg 1
C2 Left Rear Leg 1
C3 Right Front Leg 1
C4 Right Rear Leg 1
C5 Screen 1
C6 Trolley Base 1
C7 Axle Spacer 2
C8 Locknut 2
C9 Axle 1
C10 Wheel 2
C11 Wheel Hubcap 2
C12 Rear Support Leg 2
C13 Rear Bracket 1
C14 Bend Bracket 1
C15 Silicone Pad 2
C16 Bend Bracket Hook 1
HARDWARE
D1 M6x15 Bolt 8
D2 M6x35 Bolt 16
D3 M6 Nut 24
D4 R Shape Clip 10
D5 Side Shelf Pin 8
D6 ST4.0x10 Screw 10
D7 M4 Spacer 2
D8 Leg Pin 2
D9 M5x10 Bolt 8
D10 M5 Nut 2
HOOD
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Parts Diagram
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
B1
B3
B4
B5
C2
C1
C3
C4
C6
C5
C7
C8
C10
C11
C9
A2
A3
A4
A5
B6
B2
A1
C16
C13
C14
C12
C15
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Hardware Reference Diagram
Specifications subject to change without prior notice.
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
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Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• Remove any internal components or packaging from the barbecue body.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
1
2
Attach the Left Rear Leg (C2) and Right Rear Leg (C4) onto the trolley base assembly using the
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs).
Attach the Left Front Leg (C1) and Right Front Leg (C3) onto the Trolley Base (C6) using the
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs).
D3
D2
D3
D2
NOTE: Holes
to fix screen
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3
Unscrew the Locknuts (C8) from both ends of the Axle (C9).
Slide the axle through the corresponding holes in the left legs. Slide the Axle Spacer (C7) and the
Wheels (C10) over each end of the axle. Secure the wheels into place with the locknuts. Place
the Wheel Hubcaps (C11) onto the outside of the wheels.
Attach a Upper Bracket (B2) onto the Barbecue Body (B1) using the M6x35 Bolt (D2) and M6 Nut
(D3). Repeat above process for other upper bracket.
4
C10
C7
C11
C9 C8
Inside
Outside
D2
D3
B1
B2
B2
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5
6
Carefully place the barbecue body assembly onto the trolley assembly and fix using
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs) as shown.
D2
D3
Attach the Bend Bracket Hook (B16) onto the Barbecue Body (B1) using the M5x10 Bolts
(D9x2pcs) and M5 Nuts (D10x2pcs).
Rear view of the barbecue
D9
D10
B16
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7
8
Attach the Bend Bracket (C14) to the rear legs and fix both ends using the ST4.0x10 Screws
(D6x2pcs) as shown.
Attach one Rear Support Leg (C12) to the Bend Bracket (C14) using the Leg Pin (D8) and
R Shape Clips (D4) as shown. Repeat above process for other rear leg.
D6
C12
D8
D4
C14
C4
C2
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9
10
Attach the Rear Bracket (C13) to the rear support legs using the M6x35 Bolts (D2x2pcs) and
M6 Nuts (D3x2pcs) as shown.
Attach one Silicone Pad (C15) onto the Bend Bracket (C14) using the ST4.0x10 Screw
(D6) and M4 Spacer (D7) as shown. Repeat above process for other silicone pad. Then
place the support assembly onto the bend bracket hook.
D2
C13
D3
D6
D7
C15
C14
C14
C15
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12
Attach a Side Shelf Bracket (B3) onto the Barbecue Body (B1) using the M6x15 Bolts
(D1x2pcs) and M6 Nuts (D3x2pcs). Slide the Side Shelf Pin (D5) through the upper fixing
hole in Side Shelf Bracket(B3), and secure with a R Shape Clip (D4) as shown. Repeat above
process for other side shelf bracket.
Attach the Side Shelf (B4) to the barbecue using the Side Shelf Pins (D5x2pcs) and R Shape
Clips (D4x2pcs) as shown. Hook the shelf onto the upper pins to extend it to its normal horizontal
position. Repeat above process for other side shelf.
D1
B3
D4
D3
D5
D4
D5
B4
B4
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Remove the retaining bolts from Hood Handle (A3), then attach it onto the Hood (A1)
using the retaining bolts.
Attach the hood assembly onto the barbecue body using the M5x10 Bolts (D9x6pcs).
A3
A1
D9
Rear view of the barbecue
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15
16
Fix the hood through the connection plate holes hook-onto the connection pin, as shown.
Hook the Charcoal Grills (A4) into charcoal grill support, as shown.
Connection plate
Connection pin
Charcoal grill support A4
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Slide the Cooking Grills (A5) into the corresponding cooking grill support.
Configuration: Upper layer cooking grill support - Left Cooking Grill; Lower layer cooking grill
support - Right Cooking Grill.
Warning: To prevent the hood cooking grill falling, when you close the cover, slide the
hood right cooking grill to left-side.
Attach the Tool Hooks (B5) onto the Side Shelf (B4) as shown.
B5
B4
Cooking grill support
A5
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19
Attach the Screen (C5) to the left/right front legs using the ST4.0x10 Screw
(D6x6pcs) as shown.
C5
D6
Hood Usage Reference
Remove the charcoal grills and cooking grills from the barbecue hood.
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Dual Body BBQ Usage Reference
1. Open the rear support assembly.
2. Open the barbecue hood through the connection plate holes, as shown.
Step 1 Step 2
1
2 3
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Grill Lifting Handle Usage Reference
1
To replenishing the charcoal
2
To remove and replace cooking grill
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Important Information
Please read these instructions carefully before
assembly and use of your barbecue.
nRetain these instructions for future reference.
nThis product is for outdoors use only. Do not
use indoors.
nRemove plastic wrap from any part before
lighting.
nDo not use within 1m of any flammable
structure or surface. Do not use under any
com bustible surface.
nOpen the barbecue hood or lid before lighting.
nOnce lit, do not move the barbecue until it has
completely cooled, after use.
nThis barbecue must not be left unattended
when lit.
nThe hood or lid handle can become very hot.
Grip only the centre of the handle. Always use
oven gloves when cooking or carrying out any
adjustments to the barbecue.
nAlways use the grill lifting handle and ash
tray / vent tool provided.
nUse purpose designed barbecue tools with
long, heat resistant handles.
nUse caution when opening the hood or lid, as
hot steam inside is released upon opening.
nParts of this barbecue become very hot – care
must be taken, especially when children,
elderly people, and animals are present.
nNever cover a barbecue until it has completely
cooled.
nUse this barbecue only on a stable, flat
surface.
nDo not store flammable materials near this
barbecue.
nDo not use aerosols near this barbecue.
nFailure to follow the manual’s instructions
could result in serious injury or damage.
nModification of the barbecue may be
dangerous, is not permitted and will nullify any
warranty.
nCAUTION! Do not use spirit or petrol for
lighting or re-lighting! Use only firelighters
complying to EN1860-3. Do not add starter
fluid to charcoal that is already alight.
nDo not use in high winds. Hot embers could be
blown out of the barbeque and cause damage
or serious injury.
nAlways place charcoal in the charcoal grill, not
the ash tray.
nEnsure the ash tray is in place before use.
nDo not move the cooking grill and charcoal
grill until after the appliance has completely
cooled down.
nNever remove the ash tray whilst the barbecue
is in use. Wait until the barbecue is completely
cooled before removing it.
nParts sealed by the manufacturer or his agent
must not be altered by the user
nIf you have any queries regarding these
instructions, contact your local dealer.
Installation
Selecting a Location
This barbecue is for outdoor use only and
should be placed in a well-ventilated area, and on
a safe and even surface. Never place your
barbecue below ground level. Take care to ensure
that it is not placed UNDER any combustible
surface. The sides of the barbecue should
NEVER be closer than 1 metre from any
combustible surface, including trees and fences
and that there are no heat sources near the
barbecue (cigarettes, open flames, spark etc.).
Keep this barbecue away from any flammable
materials!
Precautions
Do not obstruct any ventilation openings in the
barbecue body.
Operation
Warnings
nBefore proceeding, make certain that you
understand the IMPORTANT INFORMATION
section of this manual.
nYour barbecue is not designed to be used with
any part of the cooking area as a solid plate —
this includes baking dishes. Full coverage will
cause excessive build-up of heat and damage
the barbecue. This is not covered by warranty.
nThis barbecue is designed for charcoal use
only. It is not designed to be used with lump
wood charcoal, including lump wood based
lighting bags, as it burns too quickly. We
recommend the use of charcoal briquettes.
nUse only enough briquettes to cover the
charcoal grill in a single layer. Do not overload
the charcoal grill.
nThe maximum amount of briquettes to be used
at any one time is
2x3kg.
nWhen placing charcoal, never allow charcoal
to be closer than 5cm to the surrounding sides
of the barbecue body.
Preparation Before Cooking
To prevent foods from sticking to the cooking
surface, please use a long handled brush to
apply a light coat of cooking or vegetable oil
before each barbecuing session. (Note: When
cooking for the first time, paint colours may
change slightly as a result. This is normal and
should be expected.)
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Lining the Ash Tray
Line the ash tray with aluminium foil. This will
protect the tray, help better reflect heat, and make
cleaning easier when barbecuing is finished.
Starting the Charcoal
• Open the barbecue hood or lid before lighting.
Never
light your barbecue with the hood or lid
closed.
• Take the barbecue grills out of the barbecue
body.
• Block Type Starters – Form charcoal in a
pyramid around it. Light the starter block.
When charcoal is well lit, using a heat
resistant tool, spread the charcoal around the
grid, adding more as necessary.
• Liquid Starters – Place charcoal in a shallow
tin. Pour liquid starter onto charcoal and wait
5-10 minutes to allow the starter to penetrate
into the charcoal. Then using a heat resistant
tool, place charcoal onto the grid in a pyramid
formation.
• Light the charcoal and allow time for it to
become well lit (red hot). Using a heat
resistant tool, spread charcoal in a uniform
layer, so that each lump is just touching.
• The barbecue grills can now be replaced. Be
careful to keep yourself safely away from lit
charcoal.
• When the charcoal is ashed over (grey coating
of ash over each lump) you are ready to begin
cooking.
• It is recommended to operate the barbecue
with red-hot charcoal for at least 30 minutes
before use.
• Do not begin cooking until charcoal has an
ashed-over coat.
• Do not attempt to cook whilst charcoal is
flaming.
Heat Control
The adjustable vents in the hood and ash tray
can be used to control the burning of the charcoal.
With the vents open, more air will circulate and
the charcoal will burn faster than with the vents
closed. Caution—the appliance may become very
hot. Oven gloves and ash tray / vent tool should
always be used when adjusting the vents. Do not
close the hood or lid whilst the charcoal is still
flaming. Wait until it has ashed over.
Grill Cooking
The food on the grill is cooked by the heat
produced from the hot charcoal below. The
natural food juices produced during cooking fall
onto the hot charcoal below and vaporise. The
subsequent rising smoke bastes the food, as it
travels upwards, imparting that unique barbecued
flavour.
Roasting Hood Cooking
Barbecues equipped with a roasting hood give the
option to form an ‘oven’ for roasting or baking
food, such as joints of meat or whole chickens,
etc. More even cooking of food will actually be
achieved by using the barbecue with the hood
down.
Close the hood to cook the food ‘indirectly’. Avoid
lifting the hood unnecessarily as heat is lost every
time the hood is opened. If the hood is opened
during cooki ng please allow extra tim e for the
barbecue to regain its temperature and complete
the cooking. Use the temperature gauge (if
applicable) to monitor the heat of the barbecue.
DO NOT ALLOW YOUR BARBECUE TO
OVERHEAT. Take care when opening the hood
as hot steam can be released on opening.
Flare-Up Control ** Very Important Notice **
Flare-ups occur when meat is barbecued and its
fat and juices fall upon the hot charcoal. Smoke of
course helps give food its barbecued flavour, but
it is best to avoid excessive flare-up to prevent
food being burned. To control flare-ups, it is
ABSOLUTELY ESSENTIAL to trim away excess
fat from meat and poultry before grilling, use
cooking sauces and marinades sparingly and try
to avoid very cheap cuts of meat or meat products
as these tend to have a high fat and water
content.
When flare-ups do occur, they can usually be
extinguished by applying baking soda or a salt
directly onto the charcoal. Always protect your
hands when handling anything near the cooking
surface of the barbecue and take care to protect
yourself from the flam es.
If a fat fire occurs, please see the instructions
given below.
Fat Fires
Empty and clean the ash tray of food debris after
each cooking session. If the barbecue is to be
used for large gatherings, additional care will be
required to ensure excessive build up of fat does
not occur and cause a fat fire. The time between
cleaning may need to be reduced if very fatty
foods or cheap meat products are being cooked.
Failure to do this may result in a fat fire, which
may cause injury and could seriously damage the
barbecue.
In the event of a fat fire:
• Keep everyone at a safe distance from the
barbecue and wait until the fire has burnt out.
• Do not close the hood or lid of the barbecue.
• NEVER DOUSE A BARBECUE WITH
WATER. IF AN EXTINGUISHER IS USED, IT
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SHOULD BE A POWDER TYPE.
• DO NOT REMOVE THE ASH TRAY.
• If the fire does not seem to be abating or
appears to be worsening, contact your local
Fire Brigade for assistance.
Replenishing the Charcoal
To replenish the charcoal during use, remove the
food from the cooking grill. With protected hands,
use the grill lifting handle provided to raise up the
foldable section of the grill. After adding the
charcoal, carefully replace the grill, and continue
cooking when the charcoal is ready.
End of Cooking Session
Ash can be shaken from the charcoal basket
where it will drop into the ash tray. Ash should not
be disposed of until you are certain it is cold and
will not be able to re-ignite. Dispose of any
unburned charcoal and remove remaining residue
with a brass wire brush.
Wait until the barbecue is sufficiently cool before
closing its hood or lid.
Care and Maintenance
Regularly clean your barbecue between uses and
especially after extended periods of storage.
Ensure the barbecue and its components are
sufficiently cool before cleaning. Do not leave the
barbecue exposed to outside weather conditions
or stored in damp, moist areas.
nNever handle hot parts with unprotected
hands.
nNever douse the barbecue with water when its
surfaces are hot.
In order to extend the life and maintain the
condition of your barbecue, we strongly
recommend that the unit be covered when left
outside for any length of time, especially during
the winter months. Heavy-duty barbecue covers
and other accessories are available from your
local stockist.
Even when your barbecue is covered for its
protection, it must be inspected on a regular basis
as damp or condensation can form which may
result in damage to the barbecue. It may be
necessary to dry the barbecue and the inside of
the cover. It is possible for mould to grow on any
fat remaining on parts of the barbecue. This
should be cleaned off smooth surfaces with hot
soapy water.
Any rust that is found that does not come into
contact with the food should be treated with a rust
inhibitor and painted with barbecue paint or a heat
resistant paint.
A chrome cleaner may be used on chrome parts if
required. To prevent rusting, wipe chrome plated
parts with cooking oil after rinsing and drying.
Cooking Surfaces
When the barbecue has cooled, clean with hot
soapy water. To remove any food residue, use a
mild cream cleaner on a non-abrasive pad. Do
not use scouring pads or powders as they can
permanently damage the finish. Rinse well and
dry thoroughly. Due to the weight of the cooking
surfaces, we do not recommend cleaning in a
dishwasher.
Ash Tray
After every use,
empty and clean the ash tray of
any fat or food particles, using a plastic or wooden
scraper if necessary.
Discard the ash and foil, and wash any remaining
ash or fat from the tray.
Failure to keep it clean, and excessive build up
can result in a fat fire. This can be hazardous and
severely damage the barbecue. This is not a
fault in the barbecue and is therefore not
covered by the terms of the warranty. If
required, the tray can be washed in hot soapy
water.
Barbecue Body
Regularly remove excess grease or fat from the
barbecue body using a cloth wrung out in hot
soapy water and dry thoroughly. Excess fat and
food debris can be removed from inside the body
using a soft plastic or wooden scraper. It is not
necessary to remove all the grease from the body.
If you need to clean fully, use hot soapy water and
a cloth, or nylon-bristled brush only. Do not use
abrasives. Remove cooking surfaces before full
cleaning.
Barbecue Hood or Lid & Trolley
Use a non-abrasive cloth or pad and clean with
hot, soapy water. Do not use scouring pads or
powders as they can permanently damage the
finish.
Fixings
All screws and bolts, etc. should be checked and
tightened on a regular basis.
Storage
Ensure the barbecue is properly cooled before
covering or storing. Store your barbecue in a cool
dry place.
When using the barbecue after extended periods
of storage follow the cleaning procedures.
Manufacturer:
TPA Industrial (DG) Co. Ltd.
Xingguang Rd., Huangjiang, Dongguan
Guangdong, China 523768
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OUTBACK® WARRANTY
OUTBACK® barbecues are warranted to the original purchaser against defects in materials
and workmanship. OUTBACK® will supply replacements for defective parts free of charge
provided that:
♦ The product has not been used for trade, professional or hire purposes.
♦ The product has not been subjected to misuse or neglect, including fat fires and flare ups
or use of a faulty or incorrect regulator.
♦ The product has not sustained damage through foreign objects, substances or accidents.
♦ The care and maintenance instructions given in your OUTBACK® manual have been
followed.
Any warranty and guarantee claims shall be rendered void in the event of improper use of the
barbecue or the use of non-approved fuels. Discolouration, rusting or slight deformation of
parts exposed directly to the flames (grill, griddle, flame tamer, burner, etc.) do not impair the
function of the barbecue and do not form a basis for any claims.
This warranty is offered as an extra benefit and is in addition to the customers’ statutory rights.
OUTBACK® does not in any way warranty the gas cylinder.
In the unlikely event that you experience problems with this barbecue, please fill in our
warranty form at:
http://www.outbackbarbecues.com/warranty-form
One of our colleagues will be in contact with you shortly.
For reference and correspondence, record your
serial number here.
(See sticker on side of barbecue body.)
Serial No.__________________
This number may be required when ordering
spare parts or accessories. A part reference
number may also be required where applicable.
HELPLINE NUMBER: 0345 388 6032
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