WARNING
• For outdoor use only. Not for commercial use.
• Read instructions before using the appli ance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
• Warning: accessible par ts may be very hot. Keep young children and pets away.
• CAUTION: Do not use spirit or petrol for lighting or re-lighting! Use only
firelight ers comp lying to EN1860-3!
• Do not move the appliance during use.
• Any modification of the appliance, misuse, or failur e to follow the instruction s
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
• Retain these in structions for future reference.
• For Flare-up control please refer t o the ‘OPERATION’ section of this manual.
Photographs are not to scale.
Specifications subject to change
without prior notice.
Assembly and Operating Instructions for
Outback® Half Drum Charcoal BBQ
CD100
2
Parts List
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
Pre-Assembled Component
Quantity varies according to model purchased
Appearanc e, size, and construction may differ according to model purchased
CODE PART QTY
Outback® Half Drum
Charcoal BBQ
BODY
B1 Barbecue Body 1
B2 Upper Bracket 1
B3 Trolley Handle 1
B4 Tool Hook 3
B5 Side Shelf 1
B6 Side Shelf Bracket 2
B7 Left Wind Shield 1
B8 Right Wind Shield 1
B9 Rear Wind Shield 1
B10 Charcoal Grill 2
B11 Cooking Grill Lower Support 1
B12 Cooking Grill 2
B13 Cooking Grill Upper Support 1
B14 Grill Lifting Handle 2
TROLLEY
C1 Left Front Leg 1
C2 Left Rear Leg 1
C3 Right Front Leg 1
C4 Right Rear Leg 1
C5 Screen 1
C6 Trolley Base 1
C7 Axle Spacer 2
C8 Locknut 2
C9 Axle 1
C10 Wheel 2
C11 Wheel Hubcap 2
HARDWARE
D1 M6x15 Bolt 22
D2 M6x35 Bolt 14
D3 M6 Nut 24
D4 R Shape Clip 4
D5 Side Shelf Pin 4
D6
ST4.0x10 Screw
6
3
Parts Diagram
Quantity varies according to model purchased. Specifications subject to change without prior notice. For
more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
B1
B2
B6
B3
B5
B4
B7
B10
B12
B8
B9
B14
B11
B13
C2
C1
C3
C4
C6
C5
C7
C8
C10
C11
C9
4
Hardware Reference Diagram
Specifications subject to change without prior notice.
D1
D2
D4
D3
D6
D5
5
Assembly
IMPORTANT!
• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,
adjustable spanner or metric spanner set.
• Remove any internal components or packaging from the barbecue body.
• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in
case sharp edges are present.
• Please read the Important Information section carefully before assembly and use of your
barbecue.
1
2
Attach the Left Rear Leg (C2) and Right Rear Leg (C4) onto the trolley base assembly using the
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs).
Attach the Left Front Leg (C1) and Right Front Leg (C3) onto the Trolley Base (C6) using the
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs).
D3
D2
D3
D2
NOTE: Holes
to fix screen
6
3
Unscrew the Locknuts (C8) from both ends of the Axle (C9).
Slide the axle through the corresponding holes in the left legs. Slide the Axle Spacer (C7) and the
Wheels (C10) over each end of the axle. Secure the wheels into place with the locknuts. Place
the Wheel Hubcaps (C11) onto the outside of the wheels.
Attach a Upper Bracket (B2) onto the Barbecue Body (B1) using the M6x35 Bolt (D2) and M6 Nut
(D3). Repeat above process for other upper bracket.
4
C10
C7
C11
C9 C8
Inside
Outside
D2
D3
B1
B2
B2
7
5
6
Carefully place the barbecue body assembly onto the trolley assembly and fix using
M6x35 Bolts (D2x4pcs) and M6 Nuts (D3x4pcs) as shown.
Attach the Trolley Handle (B3) onto the Barbecue Body (B1) using the M6x15 Bolts (D1x2pcs).
D2
D3
D1
B3
B1
8
7
8
Attach a Side Shelf Bracket (B6) onto the Barbecue Body (B1) using the M6x15 Bolts
(D1x2pcs) and M6 Nuts (D3x2pcs). Slide the Side Shelf Pin (D5) through the upper fixing
hole in Side Shelf Bracket(B6), and secure with a R Shape Clip (D4) as shown. Repeat above
process for other side shelf bracket.
Attach the Side Shelf (B5) to the barbecue using the Side Shelf Pins (D5x2pcs) and R Shape
Clips (D4x2pcs) as shown.
Hook the shelf onto the upper pins to extend it to its normal horizontal position.
D1
B6
D4
D3
D5
D5
D4
B5
9
9
10
Attach the Rear Wind Shield (B9) onto the barbecue body using the
M6x15 Bolts (D1x2pcs) .
NOTE: Only fixed both ends.
Attach the Cooking Grill Lower Support (B11) onto the barbecue body
using the M6x15 Bolts (D1x4pcs) .
Note: Ensure that Long end of the cooking grill lower support at
the front of the barbecue.
L
o
n
g
S
h
o
r
t
B9
B11
10
11
12
Attach the Left Wind Shield (B7) and the Right Wind Shield (B8) onto the barbecue body using
the M6x15 Bolts (D1x8pcs) and M6 Nuts (D3x4pcs) .
NOTE: The left wind shield and the right wind shield should be on the inside of the rear
wind shield.
Attach the Cooking Grill Upper Support (B13) onto the Cooking Grill Lower Support (B11)
using the M6x15 Bolts (D1x2pcs) and M6 Nuts (D3x2pcs).
B8
B7
D1
D3
D1
D3
D1
D1
D1
D3
B13
11
13
14
Lay the Charcoal Grills (B10) into the barbecue body ensuring it lies level within the
barbecue body. Lay the Cooking Grills (B12) and into place as shown.
Attach the Tool Hooks (B4) onto the Side Shelf (B5) as shown.
B4
B5
B10 B12
12
15
Attach the Screen (C5) to the left/right front legs using the ST4.0x10 Screw
(D6x6pcs) as shown.
C5
D6
Grill Lifting Handle usage reference
1. To remove and replace cooking grill.
2. Cooking grill height adjustment to ensure that the degree of heating food!
13
Important Information
Please read these instructions carefully
before assembly and use of your barbecue.
nRetain these instructions for future
reference.
nFor outdoor use only – do not use indoors!
nDo not move the barbecue while lit.
nEnsure the ash pan is in place before use.
nNever remove the ash pan whilst the
barbecue is in use. Wait until the barbecue
is completely cooled before removing it.
nModification of the barbecue may be
dangerous, is not permitted, and will nullify
any warranty.
nUse this barbecue only on a stable, flat
plane.
nDo not use within 1m of any flammable
structure or under any combustible surface.
nCaution: CAUTION! Do not use spirit or
petrol for lighting or re-lighting! Use only
firelighters complying to EN1860-3.
nDo not store flammable materials near this
barbecue.
nDo not use aerosols near this barbecue.
nWARNING! This barbecue becomes very
hot. Do not move it during operation.
nWARNING! Keep children and pets away.
nFailure to follow the instructions in this
manual could result in serious injury or
property damage.
nParts sealed by the manufacturer or his
agent must not be altered by the user.
nIf you have any queries regarding these
instructions, contact your local dealer.
Installation
Selecting a Location
This barbecue is for outdoor use only and
should be placed in a well-ventilated area, and
on a safe and even surface. Never place your
barbecue below ground level. Take care to
ensure that it is not placed UNDER any
combustible surface. The sides of the barbecue
should NEVER be closer than 1 metre from any
combustible surface, including trees and fences
and that there are no heat sources near the
barbecue (cigarettes, open flames, spark etc.).
Keep this barbecue away from any flammable
materials!
Precautions
Do not obstruct any ventilation openings in the
barbecue body.
Operation
Warnings
nBefore proceeding, make certain that you
understand the IMPORTANT
INFORMATION section of this manual.
nYour barbecue is not designed to be used
with any part of the cooking area as a solid
plate — this includes baking dishes. Full
coverage will cause excessive build-up of
heat and damage the barbecue. This is not
covered by warranty.
• This barbecue is designed for charcoal use
only. It is not designed to be used with lump
wood charcoal, including lump wood based
lighting bags, as it burns too quickly. We
recommend the use of charcoal briquettes.
• Use only enough briquettes to cover the
charcoal grill in a single layer. Do not
overload the charcoal grill.
• The maximum amount of briquettes to be
used at any one time is 2.5kg.
• When placing charcoal, never allow charcoal
to be closer than 5cm to the surrounding
sides of the barbecue body.
Preparation Before Cooking
To prevent foods from sticking to the cooking
surface, please use a long handled brush to
apply a light coat of cooking or vegetable oil
before each barbecuing session. (Note:
When cooking for the first time, paint colours
may change slightly as a result. This is normal
and should be expected.)
Lining the Ash Tray
Line the ash tray with aluminium foil. This will
protect the tray, help better reflect heat, and
make cleaning easier when barbecuing is
finished.
Starting the Charcoal
• Open the barbecue hood or lid before
lighting. Never light your barbecue with the
hood or lid closed.
• Take the barbecue grills out of the barbecue
body.
• Block Type Starters – Form charcoal in a
pyramid around it. Light the starter block.
When charcoal is well lit, using a heat
resistant tool, spread the charcoal around
the grid, adding more as necessary.
14
• Liquid Starters – Place charcoal in a shallow
tin. Pour liquid starter onto charcoal and wait
5-10 minutes to allow the starter to
penetrate into the charcoal. Then using a
heat resistant tool, place charcoal onto the
grid in a pyramid formation.
• Light the charcoal and allow time for it to
become well lit (red hot). Using a heat
resistant tool, spread charcoal in a uniform
layer, so that each lump is just touching.
• The barbecue grills can now be replaced. Be
careful to keep yourself safely away from lit
charcoal.
• When the charcoal is ashed over (grey
coating of ash over each lump) you are
ready to begin cooking.
• It is recommended to operate the barbecue
with red-hot charcoal for at least 30 minutes
before use.
• Do not begin cooking until charcoal has an
ashed-over coat.
• Do not attempt to cook whilst charcoal is
flaming.
Grill Cooking
The food on the grill is cooked by the heat
produced from the hot charcoal below. The
natural food juices produced during cooking fall
onto the hot charcoal below and vaporise. The
subsequent rising smoke bastes the food, as it
travels upwards, imparting that unique
barbecued flavour.
Flare-Up Control ** Very Important Notice **
Flare-ups occur when meat is barbecued and
its fat and juices fall upon the hot charcoal.
Smoke of course helps give food its barbecued
flavour, but it is best to avoid excessive flare-up
to prevent food being burned. To control flareups, it is ABSOLUTELY ESSENTIAL to trim
away excess fat from meat and poultry before
grilling, use cooking sauces and marinades
sparingly and try to avoid very cheap cuts of
meat or meat products as these tend to have a
high fat and water content.
When flare-ups do occur, they can usually be
extinguished by applying baking soda or a salt
directly onto the charcoal. Always protect your
hands when handling anything near the cooking
surface of the barbecue and take care to protect
yourself from the flames.
If a fat fire occurs, please see the instructions
given below.
Fat Fires
Empty and clean the ash tray of food debris
after each cooking session. If the barbecue is to
be used for large gatherings, additional care will
be required to ensure excessive build up of fat
does not occur and cause a fat fire. The time
between cleaning may need to be reduced if
very fatty foods or cheap meat products are
being cooked. Failure to do this may result in a
fat fire, which may cause injury and could
seriously damage the barbecue.
In the event of a fat fire:
• Keep everyone at a safe distance from the
barbecue and wait until the fire has burnt
out.
• Do not close the hood or lid of the barbecue.
• NEVER DOUSE A BARBECUE WITH
WATER. IF AN EXTINGUISHER IS USED,
IT SHOULD BE A POWDER TYPE.
• DO NOT REMOVE THE ASH TRAY.
• If the fire does not seem to be abating or
appears to be worsening, contact your local
Fire Brigade for assistance.
Replenishing the Charcoal
To replenish the charcoal during use, remove
the food from the cooking grill. W ith protected
hands, use the grill lifting handle provided to
raise up the foldable section of the grill. After
adding the charcoal, carefully replace the grill,
and continue cooking when the charcoal is
ready.
End of Cooking Session
Ash can be shaken from the charcoal basket
where it will drop into the ash tray. Ash should
not be disposed of until you are certain it is cold
and will not be able to re-ignite. Dispose of any
unburned charcoal and remove remaining
residue with a brass wire brush.
Care and Maintenance
Regularly clean your barbecue between uses
and especially after extended periods of
storage. Ensure the barbecue and its
components are sufficiently cool before
cleaning. Do not leave the barbecue exposed
to outside weather conditions or stored in damp,
moist areas.
nNever handle hot parts with unprotected
hands.
nNever douse the barbecue with water when
its surfaces are hot.
15
In order to extend the life and maintain the
condition of your barbecue, we strongly
recommend that the unit be covered when left
outside for any length of time, especially during
the winter months. Heavy-duty barbecue covers
and other accessories are available from your
local stockist.
Even when your barbecue is covered for its
protection, it must be inspected on a regular
basis as damp or condensation can form which
may result in damage to the barbecue. It may
be necessary to dry the barbecue and the
inside of the cover. It is possible for mould to
grow on any fat remaining on parts of the
barbecue. This should be cleaned off smooth
surfaces with hot soapy water.
Any rust that is found that does not come into
contact with the food should be treated with a
rust inhibitor and painted with barbecue paint or
a heat resistant paint.
A chrome cleaner may be used on chrome
parts if required. To prevent rusting, wipe
chrome plated parts with cooking oil after
rinsing and drying.
Cooking Surfaces
When the barbecue has cooled, clean with hot
soapy water. To remove any food residue, use
a mild cream cleaner on a non-abrasive pad.
Do not use scouring pads or powders as they
can permanently damage the finish. Rinse well
and dry thoroughly. Due to the weight of the
cooking surfaces, we do not recommend
cleaning in a dishwasher.
Ash Tray
After every use,
empty and clean the ash tray of
any fat or food particles, using a plastic or
wooden scraper if necessary.
Discard the ash and foil, and wash any
remaining ash or fat from the tray.
Failure to keep it clean, and excessive build up
can result in a fat fire. This can be hazardous
and severely damage the barbecue. This is not
a fault in the barbecue and is therefore not
covered by the terms of the warranty. If
required, the tray can be washed in hot soapy
water.
Barbecue Body
Regularly remove excess grease or fat from the
barbecue body using a cloth wrung out in hot
soapy water and dry thoroughly. Excess fat and
food debris can be removed from inside the
body using a soft plastic or wooden scraper. It
is not necessary to remove all the grease from
the body. If you need to clean fully, use hot
soapy water and a cloth, or nylon-bristled brush
only. Do not use abrasives. Remove cooking
surfaces before full cleaning.
Barbecue Hood or Lid & Trolley
Use a non-abrasive cloth or pad and clean with
hot, soapy water. Do not use scouring pads or
powders as they can permanently damage the
finish.
Fixings
All screws and bolts, etc. should be checked
and tightened on a regular basis.
Storage
Ensure the barbecue is properly cooled before
covering or storing. Store your barbecue in a
cool dry place.
When using the barbecue after extended
periods of storage follow the cleaning
procedures.
Specifications subject to change wit hout pr ior notic e
Manufacturer:
TPA Industrial (DG) Co. Ltd.
Xingguang Rd., Huangjiang, Dongguan
Guangdong, China 523768
16
OUTBACK® WARRANTY
OUTBACK® barbecues are warranted to the original purchaser against defects in materials
and workmanship. OUTBACK® will supply replacements for defective parts free of charge
provided that:
♦ The product has not been used for trade, professional or hire purposes.
♦ The product has not been subjected to misuse or neglect, including fat fires and flare ups
or use of a faulty or incorrect regulator.
♦ The product has not sustained damage through foreign objects, substances or accidents.
♦ The care and maintenance instructions given in your OUTBACK® manual have been
followed.
Any warranty and guarantee claims shall be rendered void in the event of improper use of the
barbecue or the use of non-approved fuels. Discolouration, rusting or slight deformation of
parts exposed directly to the flames (grill, griddle, flame tamer, burner, etc.) do not impair the
function of the barbecue and do not form a basis for any claims.
This warranty is offered as an extra benefit and is in addition to the customers’ statutory rights.
OUTBACK® does not in any way warranty the gas cylinder.
In the unlikely event that you experience problems with this barbecue, please fill in our
warranty form at:
http://www.outbackbarbecues.com/warranty-form
One of our colleagues will be in contact with you shortly.
For reference and correspondence, record your
serial number here.
(See sticker on side of barbecue body.)
Serial No.__________________
This number may be required when ordering
spare parts or accessories. A part reference
number may also be required where applicable.
HELPLINE NUMBER: 0345 388 6032
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