O2Micro OZ960D, OZ960G, OZ960S Schematics

Intelligent CCFL Inverter Controller

Supports wide-range voltage input applications (8v to 20v)
Built-in intelligence to manage ignition and normal operation of CCFLs
Reduces the number of components and board size by 30% compared with conventional designs
85% efficiency vs. typical 70% efficiency of conventional designs
Zero-voltage-switching full bridge topology
Built-in internal open-lamp and over-voltage
protections
Integrated burst mode control, and wide dimming range (10% to 100%) with integrated burst mode control
Supports multiple CCFL lamps
Simple and reliable 2-winding transformer
design
Constant-frequency design eliminates interference with LCDs
Low stand-by power
ORDERING INFORMATION
OZ960S - 20-pin plastic SSOP 150mil OZ960IS - 20-pin plastic SSOP 150mil OZ960G - 20-pin plastic SOP 300mil OZ960IG - 20-pin plastic SOP 300mil OZ960D - 20-pin plastic DIP 300mil OZ960ID - 20-pin plastic DIP 300mil
GENERAL DESCRIPTION
The OZ960 is a unique, high-efficiency, Cold Cathode Fluorescent Lamp (CCFL) backlight inverter controller that is designed for wide input voltage inverter applications. Additionally, the OZ960 performs the lamp dimming function with an analog voltage or low frequency Pulse Width Modulation (PWM) control.
Operating Principle: Operating in a zero-voltage switching, full-bridge configuration, the inverter circuit achieves a very high efficiency power conversion. In addition, the transformer in the OZ960 does not require any specific gap-less arrangement. The simple, low cost transformer provides designers a high degree of design flexibility in specifying transformers. Setting the switching frequency higher than the resonant frequency of a high­quality-factor resonant tank circuit yields a good-
OZ960
quality waveform received, at the CCFL voltage and current.
The OZ960 operates at a single, constant frequency in a phase-shift PWM mode. Intelligent open-lamp and over-voltage protections provide design flexibility so various transformer models/manufacturers may be used. The built-in burst mode control provides a wide dimming range and simplifies the application circuit designs. Both operating and burst-mode frequencies are user-programmable parameters.
The single stage design results in a low cost, reliable transformer without expensive, less reliable secondary fold-back treatment. The transformer does not require a more expensive center tapped primary.
The OZ960 is available in a 20-pin SSOP package. It is specified over the commercial temperature range of 0°C to +70°C, and the industrial temperature range of -40°C to +85°C.

FUNCTIONAL BLOCK DIAGRAM

Refer to the functional block diagram in Figure 2, page 3, and the Pin Description Table on page 4.
A precision reference provides a reference voltage for both internal and external uses. An oscillator circuit generates a user-programmable operating frequency with an external capacitor and a timing resistor. In addition, another resistor to program striking frequency is provided. The drive circuit consists of four outputs. These are designed to achieve zero-voltage switching, full­bridge applications. An error amplifier is provided to regulate the CCFL current. The Soft-start circuit offers a gradual increase of the power to the CCFL during the ignition period. The over­voltage protection block offers a regulated striking voltage for CCFLs. The striking time is programmable simply through an external component. The open-lamp protection is integrated in the protection block. This block intelligently differentiates the striking condition and open-lamp condition. ENA circuitry enables the operation of the IC through a TTL signal interface. Wide-dimming control is achieved through the burst-mode control block.
10/23/01 OZ960-DS-1.6 Page 1 Copyright 2000 - 01 by O2Micro All Rights Reserved U.S. Patent #6,259,615
TYPICAL APPLICATION CIRCUIT
F1
FUSE 1A
J1
C4
100P
7
8
U1
Si5504
2
1
C1
10U
5.1K
R2
C3
4.7V
D1
R1
Vin
VIN
DIM
ENA
GND
5VDC
0.047u
20
U2
OZ960
1
C2
1.0u
22
Figure 1: An 8-22V Application Circuit of OZ960
J2
C7
C6
2.2U
6
QB
3
4 5
R3
D2
R4
52.3K
C5
220P
1817161514
CT
PDR_A
NDR_B
CTIMR
OVP
ENA
23456
1
RT
SST
22P
QA
10K
4.7V
RT
2
PGND
VDDA
C9
C8
C11
T1
0.47u
1.0u
0.033U
32:2200
8
1
C12
C10
LCT
DIM
GNDA
REF
7199
7
2
0.047u
6.8nF
138
LPWMRT1
RT
C13
QD
R5240K
12
PDR_C
FB
0.1u
CR1
BAV99L
6
QC
U3
3
4 5
11
NDR_D
CMP
10
C14
0.015u
OZ960
499
R9
CR2
Si5504
R6 33k
BAV99L
R7
1M
C15
0.1u
R8
51k
VIN: 8.0V---22V
ENA: 0V--1.0V Disable;2.0V---3.3V Enable
DIM: 3V Max. Brightness; 1.2V Min. Brightness
Striking frequency: 74KHz - 82KHz
Operating frequency: 56KHz - 64KHz
OZ960-DS-1.6 Page 2
CTIMR
OVP
ENA
ACTIVE
"HIGH"
SST
OZ960
I=3uA
1
2V
+
2
3
4
OVP
-
hys. COMP
+
ENA
-
hys.
1.5V
COMP
Protection
POFF
I=6uA
Soft
Start
NDR_B
PDR_A
HF
OSC
20
19
18
17
NDR_B
PDR_A
CT
RT
VDDA
GNDA
REF
RT1
FB
CMP
10
5
6
7
8
9
1.25V
Reference
2.75V
2.50V
Ignition
­EA
+
POFF
­OPLAMP
+
ZVS
Phase-Shift
Controller
PDR_C
NDR_D
Burst­Mode
Control
16
15
14
13
12
11
PGND
LCT
DIM
LPWM
PDR_C
NDR_D
Figure 2. Functional Block Diagram
OZ960-DS-1.6 Page 3
OZ960
PIN DESCRIPTION
Names Pin No. I/O Description
CTIMR 1 I Capacitor for CCFL ignition duration
OVP 2 I Output voltage sense Vth=2.0V
ENA 3 I Enable input; TTL signal is applicable SST 4 I Soft-start capacitor
VDDA 5 I Voltage source for the IC
GNDA 6 I Analog signal ground ref erence
REF 7 O Reference voltage output; 2.5V typical
RT1 8 I Resistor for programming ignition frequency
FB 9 I CCFL current feedback signal
CMP 10 O Compensation output of the current error amplifier NDR_D 11 O NMOSFET drive output PDR_C 12 O PMOSFET drive output
LPWM 13 O Low-frequency PWM signal f or burst-mode dimmi ng control
DIM 14 I Input analog signal for burst-m ode di mming control LCT 15 I Triangul ar wave for burst-mode dimming; frequency
PGND 16 I Power ground reference
RT 17 I Timing res i stor set operating frequency CT 18 I Timing c apacitor set operating frequency
PDR_A 19 O P MOSFE T dri ve output
NDR_B 20 O NMOSFET drive output

ABSOLUTE MAXIMUM RATINGS WITH RESPECT TO INPUT POWER SOURCE RETURN REFERENCE

VDDA 7.0V GNDA, PGND +/- 0.3V Logic inputs -0.3V to VDD +0.3V
OZ960 Operating temp. 0oC to 70oC -40oC to 85oC
Operating junction temp. Storage temp. -55 oC to 150 oC
150 oC
OZ960I

RECOMMENDED OPERATING RANGE

VDDA Fosc 30 KHz to 150 KHz Rosc 50 k to 150 k
(1)
Note
: The “Absolute Maximum Ratings” are those values beyond which the safety of the devic e cannot be guaranteed. The device should not be operated at these limits. The “Functional Specifications” table w ill def ine the conditions for actual device operation. Exposure to absolute maximum rated condit i ons for extended periods may affec t device reliability.
4.7V ~ 5.5V
(1)
OZ960-DS-1.6 Page 4
OZ960
FUNCTIONAL SPECIFICATIONS
Parameter Symbol Test Conditions Limits Unit
VDDA=5V; Tamb = 25oC Min Typ Max
Reference Voltage
Nominal voltage Vref I Line regulation VDDA = 4.7V – 5.3V - 4 - mV/V Load regulation I
High Frequency Oscillator
Initial accuracy fosc CT = 100pF, RT = 120k Ramp peak - 3.0 - V Ramp valley - 1.0 - V Temp. stability TA = 0 oC to 70oC - 200 - ppm/ oC
Low Frequency Oscillator
Initial accuracy Ramp peak 2.85 3.0 3.15 V Ramp valley 0.94 1.0 1.06 V
Low Frequency PWM
Duty Cycle Range 0 - 100 %

Error Amplifier

Input offset voltage - 7 - mV Input voltage range 0 - VDD-1. 5V V Offset current at FB pin - - 100 nA Reference voltage at non-
inverting input pin (internal) Open loop voltage gain - 80 - dB Unity gain bandwidth - 1.0 - MHz Power supply rejection - 60 - dB
Threshold
Over Voltage Protection 1.90 2 2.15 V
Supply
Supply current I
Supply current ION
SST current CTIMR current
NDR-PDR Output
Output resistance Rp Current source - 27 ­Output resistance Rn Current sink - 14 -
= 0.1mA 2.37 2.5 2.63 V
load
= 0.025 mA to 0.25 m A - 2 - mV/mA
load
(1)
V
1.19 1.25 1.31 V
ADJ
ENA = low - 150 200
OFF
ENA = high; VDDA = 5V;
Vdim = 2V; LPWM = 50k
Ca=Cb=Cc=Cd=2nF
HF = 60kHz; LF = 185Hz
(2)
(3)
57 60 KHz
5533
See Table 1, page 6
µA
- 4.4 5.5 mA
See Table 1, page 6 See Table 1, page 6
Ω Ω
OZ960-DS-1.6 Page 5
Parameter Symbol Test Conditions Limits Unit
Max. / Min. Overlap
VDDA = 5V ; Tamb = 25oC Min Typ Max Min. Overlap between
diagonal switches Max. Overlap between
diagonal switches
Brake before Make
PDR_A / NDR_B PDR_C / NDR_D
Parameter Symbol Test Conditions
Low Frequency Oscillator
Initial accuracy
Supply
SST current CTIMR current
Brake before Make
PDR_A / NDR_B PDR_C / NDR_D
Threshold
Enable
fosc
I
SST
I
CTIMR
OZ960
LCT = 6.8nF, LPWM = 50k
HF = 60kHz 250 380 530 ns HF = 60kHz 250 380 520 ns
HF = 60kHz
Ca=Cb=Cc=Cd=2nF
HF = 60kHz
Ca=Cb=Cc=Cd=2nF
(3)
(3)
1.35 1.50 1.65 V
Min Typ Max Min Typ Max
(2)
160 220 250 Hz
4.9 7.5 10
2.2 3.3 4.5
3.0 4.5 5.5
78 81 84
See Table 1, below See Table 1, below
Limits
Unit
µA µA
OZ960
%
%
OZ960I
Limits
220 340 Hz
150
4.9 6.0 12
2.0 3.0 5.2
250 380 565 ns 250 380 545 ns
1.25 1.50 1.65 V
Unit
µA µA
(1)
Note CT: capacitor from CT (P i n 18) t o ground RT: resistor from RT (P in 17) to ground
(2)
Note LCT: capacitor from LCT (Pi n 15) to ground LPWM: resis tor from LPW M (Pi n 13) to ground
(3)
Note Ca: capacitor from PDR_A (Pin 19) to VDDA Cb: capacitor from NDR_B (Pin 20) to ground Cc: capacitor from PDR_C (Pin 12) to VDDA Cd: capacitor from NDR_D (Pin 11) to ground
Table 1. Low Frequency Oscillator, Supply and Brake
before Make Specifications for OZ960 and OZ960
I
OZ960-DS-1.6 Page 6
FUNCTIONAL INFORMATION

1. Steady-State Operation

Refer to the schematic shown in Figure 1, the OZ960 drives a full-bridge power train where the transformer couples the energy from the power source to the secondary CCFL load. The switches in the bridge denoted as QA, QB, QC and QD are configured such that QA and QB, QC and QD are turned on complementarily. The duration of QA and QD, QB and QC turn on simultaneously determines an amount of energy put into the transformer which in turn delivers to the CCFL. The current in CCFL is sensed via resistor R9 and regulated through the adjustment of the turn-on time for both diagonal switches. This is accomplished through an error amplifier in the current feedback loop. A voltage loop is also established to monitor the output voltage so that a programmable striking voltage is achieved. The OVP represents the peak-detect signal of the voltage on the output of the transformer. A soft­start circuit ensures a gradual increase in the input and output power. The soft-start capacitor determines the rate of rise of the voltage on SST pin where the voltage level determines the on­time duration of QA and QD, QB and QC diagonal switches. This minimizes the surge impacts in circuit designs.
Apply enable signal to the ENA pin of the IC after the bias voltage applied to VDDA initiates the operation of the circuit. The output drives, include PDR_A, NDR_B, PDR_C and NDR_D put out a complementary square pulse. The frequency is determined by R4 and C5 where they are connected to RT and CT pins respectively. Initially, the energy converted from the power source to the CCFL is low due to the soft start function. It increases as soft start capacitor voltage increases linearly with time. The voltage at the secondary side of the transformer T1 increases correspondingly. This process continues until the CCFL current is detected and reaches a regulated value. The output of the error amplifier, CMP, follows the feedback signal, commands a proper switching among the four output drives to maintain current regulation. The operations of the four switches are implemented with zero-voltage-switching to provide a high­efficiency power conversion.
In the case of open-lamp condition, the OZ960 provides a programmable striking-frequency intelligence to optimize the ignition scheme. This is implemented through resistor R5. Effectively, R5 is in parallel with R4 to yield a required striking frequency. In addition, the striking time is also programmable through the capacitor C8. Striking voltage, or the open-lamp voltage, is
OZ960
regulated through a voltage feedback loop where output voltage is monitored. The signal, being sent to the OVP pin, commands the output drives to provide the desired output voltage. This design provides high degree of flexibility while maintaining OZ960 a very high integration device.
One protection feature needed is removing the lamp during normal operation. The OZ960 senses the missing current signal through current amplifier, it shuts off the output drives and stay in the latched mode. This is differentiated intelligently with turning on the inverter while CCFL is not connected. Recycle of the IC power is necessary to resume normal operation.
Dimming control: dimming control of the inverter is implemented by adjusting the amount of energy processed and delivered to the CCFL. A PWM burst-mode scheme is internally generated which provides 0% to 100% wide dimming control. An input analog voltage signal is fed into DIM pin and determines the dimming level of the CCFL. The burst-mode frequency is programmable through a capacitor C10 as shown in the schematic.
The OZ960 inverter operates in a constant frequency mode. This eliminates any undesired interference between inverter and LCD panels where the interference is usually associated with variable-frequency designs.
Symmetrical drive to the power transformer gives a very dynamic choice of selecting transformers. This vulnerable design offers flexibility to the system designers to choose transformer sources. There is no limitation to the gap-less transformer.
2. CCFL Ignition Time
Ignition time for CCFLs varies with CCFL length, diameter, module package and temperature. The OZ960 provides a flexible design where a capacitor is connected to CTIMR pin to determine the necessary striking time. An approximate of the timing calculation is:
T[second] = C[uF] This capacitor remains reset at no charge if lamp
is connected and at normal operation.
OZ960-DS-1.6 Page 7
OZ960
3. Protection
Open-lamp protection in the ignition period is provided through both OVP and CTIMR to ensure a rated voltage is achieved and a required timing is satisfied. Removal of the CCFL during normal operation will trigger the current amplifier output and shuts off the inverter. This is a latch function.
4. OVP
The OVP threshold is set at 2V nominal. When the output voltage reaches the threshold, it commands the PWM controller to maintain the driving level. This ensures that output gets sufficient striking voltage while operating the power transformer safely.
5. ENA
Applying positive TTL logic to the ENA pin enables the operation of the IC. The threshold of the ENA is set at 1.5V. Apply logic low to the ENA pin will disable the operation of the inverter. Toggle this signal allows the on/off tests for the inverter.
6. Soft-Start -- SST
The soft-start function is provided with a capacitor connected to SST pin. The soft-start time is not related to the striking time for the CCFL. It simply provides a rate of rise for the pulse width where diagonal switches are turned on. Normally, a 0.47uF capacitor is connected.

7. Error Amplifier

The CCFL current is regulated through this error amplifier. It also provides an intelligence of differentiating open-lamp striking versus removing the lamp during normal operation. The non-inverting reference is at 1.25V nominal.

8. Operating frequency

A resistor RT and a capacitor CT determine the operating frequency of OZ960. The frequency is calculated as:
68.5•104 f[kHz] = C
The OZ960 also provides an optional striking frequency as desired. CCFL in a LCD module possesses parasitic that may require different
[pF]•RT[kΩΩΩ]
T
striking voltage and frequency. This add-on feature could optimally accomplish the ignition process so that the CCFL life could be extended. When RT1 is used, it is connected in parallel with RT during the ignition period.
9. Burst-Mode Dimming Control
The OZ960 integrates a burst-mode dimming function to perform a wide dimming control for the CCFLs. The burst-mode frequency is determined by a capacitor C10 connected to LCT pin. The frequency can be calculated approximately by:
1496 f[Hz] = C
The Dim pin compares with the triangle wave in LCT and yields a proper pulse width to modulate the CCFL current. This pulse can also be monitored through LPWM pin. The peak and valley of the LCT signal is 3V and 1V respectively.
LCT
[nF]

10. Output Drives

The four output drives are designed so that switches QA and QB, QC and QD never turn on simultaneously. These include two NMOS and two PMOS transistors. The configuration prevents any shoot-through issue associated with bridge-type power conversion applications. Adjusting the overlap conduction between QA and QD, QB and QC, the CCFL current regulation is achieved. This overlap is also adjusted while the voltage applied from the battery varies. At a specific CCFL current, the input power is maintained almost constant.
OZ960-DS-1.6 Page 8
PACKAGE INFORMATION (SSOP 150mil)
D
E
E1
1
OZ960
c
h x 45 deg
Detail A
ZD
C
0.10MM
SEATING PLANE
NOTES: DIMENSION D DOES NOT INCLUDE MOLD PROTRUSIONS OR GATE BURRS MOLD PROTRUSIONS AND GATE BURRS SHALL NOT EXCEED 0.006 INCH PER SIDE
θ2
θ1
R1
Gauge Plane
R
0.25MM
L
Detail A
B
θ
e
DIM MILLIMETERS INCHES
MIN NOM MAX MIN NOM MAX
A 1.35 1.63 1.75 0.053 0.064 0.069 A1 0.10 0.15 0.25 0.004 0.006 0.010 A2 1.50 0.059
B 0.20 0.30 0.008 0.012
c 0.18 0.25 0.007 0.010
e 0.635 BASIC 0.025 BASIC
D 8.56 8.66 8.74 0.337 0.341 0.344
E 5.79 5.99 6.20 0.228 0.236 0.244 E1 3.81 3.91 3.99 0.150 0.154 0.157
L 0.41 0.635 1.27 0.016 0.025 0.050
h 0.25 0.50 0.010 0.020 ZD 1.4732 REF 0.058 REF R1 0.20 0.33 0.008 0.013
R 0.20 0.008
θ 0°
θ1 0°
θ2 5° 10° 15° 5° 10° 15°
JEDEC MO-137 (AD)
A2
A1
8° 0°
A
8°
0°
OZ960-DS-1.6 Page 9
PACKAGE INFORMATION (SOP 300mil)
b
OZ960
20
EH
1
e
Y
SEATING PLANE
NOTES:
1. REFER TO JEDEC STD. MS-013 AC.
2. DIMENSIONS "D" DOSE NOT INCLUDE MOLD FLASH, PROTRUSIONS OR G ATE BURRS. MOLD FLASH, PROTRUSIONS AND G ATE BURRS SHALL NOT EXCEED 0.15mm (6mil) PER SIDE.
3. DIMENSIONS "E" DOSE NOT INCLUDE INTERLEAD FLASH OR PROTURSIONS. INTER-LEAD FLASH AND PRO TRUSIONS SHALL NOT EXCEED 0.25mm (10mil) PER SIDE.
4. CONTROLLING DIMENSION: M ILLIMETER
D
11
10
A
A1
θ
L
h x 45
DETAIL "X"
O
SYMBOL MM MIL
MIN NOM MAX MIN NOM MAX
A 2.36 2.54 2.64 93 100 104
A1 0.10 0.20 0.30 4 8 12
b 0.35 0.406 0.48 14 16 19
c 0.23 0.254 0.31 9 10 12 D 12.60 12.80 13.00 496 504 512 E 7.40 7.50 7.60 291 295 299 e 1.27 BSC 50 BSC H 10.00 10.31 10.65 394 406 419 h 0.25 0.66 0.75 10 26 30 L 0.51 0.76 1.02 20 30 40 Y 0.075 3
θ 0°
8° 0°
D e ta il X
c
8°
OZ960-DS-1.6 Page 10
OZ960
A
A
A
PACKAGE INFORMATION (DIP 300mil)
L
0.018typ.
0.060typ.
NOTES:
1. JEDEC OUTLINE: MS-001 AD
2. “D”, “E” DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSI O NS.MOLD FLASH OR PROTRUS IONS SHALL NOT EXCEED .010 INCH
3. eB IS MEASURED AT THE LEAD TI PS WITH THE LEAD S UNCONSTRAINED.
4. POINTED OR ROUNDED LEAD TIPS A RE P RE F ERRED TO EASE INSERTION.
5. DISTANCE BETWEEN LEADS INCLUDING DAM BAR PROTRUSION S T O BE .005 INCH MINIMUM.
6. DATUM PLANE H COINCIDENT WITH THE BOTTOM OF LEAD, WHERE LEAD EXITS BODY.
D
°
°
°
°
θ
θ
θ
θ
B
e
0.100typ.
E
E1
H
2
SEATING
PLANE
1
SYMBOL MIN NOR MAX
A - - 0.210 A1 0.015 - ­A2 0.125 0.130 0.135
D 0.98 1.030 1.060
E 0.300 BSC E1 0.245 0.250 0.255
L 0.115 0.130 0.150
eB 0.335 0.355 0.375
θ 0° 7° 15°
OZ960-DS-1.6 Page 11
OZ960

IMPORTANT NOTICE

No portion of O2Micro specifications/datasheets or any of its subparts may be reproduced in any form, or by any means, without prior written permission from O
Micro and its subsidiaries reserve the right to make changes to their datasheets and/or products or to
O
2
discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgment, including those pertaining to warranty, patent infringement, and limitation of liability.
Micro warrants performance of its products to the specifications applicable at the time of sale in
O
2
accordance with O extent O is not necessarily performed, except those mandated by government requirements.
Copyright © 2002, O
Micro deems necessary to support this warranty. Specific testing of all parameters of each device
2
Micro’s standard warranty. Testing and other quality control techniques are utiliz ed to the
2
Micro International Limited
2
Micro.
2
OZ960-DS-1.6 Page 12
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