OSRAM SYLVANIA LED 2x2 Retrofit Kit User Manual

SYLVANIA LED 2x2 RETROFIT KIT INSTALLATION INSTRUCTIONS

INSTALLATION SAFETY INFORMATION

The SYLVANIA LED 2x2 Retrofit Kit uses self-drilling hardware for ground straps and power supply installation. Check for electrical wiring and
components above luminaire housing prior to installation to avoid damage to A/C, sprinkler or other electrical systems.

WARNING—Risk of fire or electric shock. Luminaires wiring, ballasts, or other electrical parts may be damaged when drilling for installation of
reflector kit hardware. Check for enclosed wiring and components.

WARNING—Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of fluorescent lighting luminaires electrical systems. If
not qualified, do not attempt installation. Contact a qualified electrician.

WARNING—Risk of fire or electric shock. Install this kit only in the luminaires that has the construction features and dimensions shown in the
enclosed photographs and/or drawings.

WARNING—To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.

WARNING—Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

INSTALLATION OF THIS LED RETROFIT KIT ASSEMBLY REQUIRES A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF LOW
VOLTAGE LUMINAIRE ELECTRICAL SYSTEMS AND THE HAZARD INVOLVED.

Contact your local OSRAM SYLVANIA representative for any assistance needed with this installation.

LED262 1/2012

LED RETROFIT KIT EXPLODED VIEW

REFLECTOR BRACKET

QUANTITY: 2

LIGHT ENGINE PANEL

QUANTITY: 1

DIFFUSER LENS ASSEMBLY

QUANTITY: 1

SYLVANIA LED DRIVER

QUANTITY: 4

LED SUB ASSEMBLY

SAFETY TETHER

QUANTITY: 2

PUSH FASTENER

QUANTITY: 2

ORANGE WIRE NUT

QUANTITY: 2

BLUE WIRE NUT

QUANTITY: 5

END BRACKET

QUANTITY: 2

DRIVER QUICK

DISCONNECT

12” 18 GA GREEN

GOUND STRAP

QUANTITY: 2

#8-32 1/2”

HEX HEAD

SELF DRILLING SCREW

QUANTITY: 3

#8-32 3/8”

SLOTTED HEX HEAD

SELF THREADING SCREW

QUANTITY: 7

QUANTITY: 1

PREPARE EXISTING FIXTURE FOR INSTALLATION

1

REMOVE EXISTING:

 LENS / LENS FRAME
 PARABOLIC LOUVER
 REFLECTORS / BALLAST COVERS
 BRACKETS
 LAMPS / LAMP HOLDERS

Prior to installation, remove all electrical parts and the
ballast compartment cover leaving only the supply and
grounding leads.

INSTALL LED DRIVER AND DRIVER DISCONNECT

2 3

2X

DANGER—RISK OF SHOCK—DISCONNECT POWER BEFORE
INSTALLATION.

Using the provided self-drilling screws, properly affix specified
LED Driver to fixture. When drilling for installation of retrofit kit
hardware, please check for enclosed wiring and
components. Properly install Driver Disconnect to driver; black
to black and white to white.

NOTE: LED driver location will depend on troffer depth. The LED
driver may need to be off centered when installing in a
shallow troffer.

INSTALL REFLECTOR BRACKETS INTO EXISTING FIXTURE

2X

The LED Retrofit Kit is designed to rest between the existing
fixture body and the T-grid. Remove protective coating from
brackets before installing. Lift one side of the existing fixture
and place Reflector Bracket between the existing Fixture
body and T-grid . Lower the fixture body onto the Reflector

Bracket. Repeat procedure to install the second Reflector
Bracket.

INSTALL GROUND STRAPS & END BRACKETS

4 5

2X

2X

2X

+

Remove PVC film from End Brackets before installing. Use

3/8” slotted screws to secure one end of the green ground

strap to the small hole found on End Bracket. Lift one end
of the existing fixture and place End Bracket between the T­grid and the existing Fixture body. Position the Reflector
Bracket so that the slots on the Reflector Bracket mate with
the tabs on the End Brackets. Repeat the procedure for the
second End Bracket. DO NOT bend the tabs yet.

Bond the retrofit assembly to the existing fixture by
connecting a Green Ground Strap directly to mains ground.

BEND TABS TO SECURE ASSEMBLY GROUND & SECURE RETROFIT KIT INTO EXISTING FIXTURE

6

+

With both Reflector Brackets and both End Brackets installed
and correctly positioned, secure the assembly by folding over
the two inner locking tabs applying finger pressure. The
remaining outer tabs are for alignment only. There should be
Four tabs in total that are folded over.