Osram CLM Installation And Commissioning Manual

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Connected Lighting Module (CLM)

Installation and Commissioning Guide

Introduction

This document provides a set of guidelines for OEMs and installers for the OSRAM Connected Lighting Module (CLM).

The CLM is a ﬁxture-integrated component in a Light Management System (LMS). It enables luminaires to be connected to any LMS that is based on ZigBee® Home Automation communication protocol. Individually addressable, the CLM enables each luminaire to be independently controlled and conﬁgured to best meet the needs of the facility. For additional information regarding this product, visit www.osram.us/controls.

Item Number Ordering Description Communication Network Dimming Protocol

45678* ZBHA-CL M DIM ZigBee® Wireless ENCELIU M Network 0-10V 58050 ZBHA-CL M DIM ZigBee Wireless 0-10V 57400 ZBHA-CL M DEXA L ZigBee Wireless DEX AL (Data Exchange for Advanced Lighting)

*45678 wil l only work with a n Encelium Ex tend o r Edge Sy stem

How to use this guide

This guide is divided into two sections, an Installation Guide (pages 1-8) and a Commissioning Guide (page 9). The installation section provides instructions for OEMs to efﬁciently integrate the CLM into their luminaires on the assembly line. The commissioning section is aimed toward installers and commissioning agents to successfully deploy OSRAM powered, wirelessly enabled luminaires in the ﬁeld.

Tools required

— Connected Lighting Module (CLM)

— OPTOTRONIC® LED Power Supply

— Solid core wire (18-22 AWG) with max DIA of 2.23mm

— Luminaire with LED modules

Light is OSRAM

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Connected Lighting Module | Installation guide

5.0

48.5

43.5

34.0

5.0

48.5

43.5

34.0

Connected Lighting Module | Installation guide

Assembly Steps

1. Mount CLM in the luminaire (or mounting plate) through the knockout using the mounting clips. The diameter of the opening must be 21.82-23.01mm per NEMA standard for ½ inch knockout.

Insert module into standard half-inch knockout Push the module to lock into the luminaire

2. Using wire between 18-22AWG (max total diameter of 2.23mm, which includes copper and insulation), strip a length of 7mm (tolerance ±0.5mm).

Copper

Insulation

WARNING: Using a wire with a higher thickness will cause insufﬁcient connection.

3. Insert the wires through the terminals and push them until the insulation passes through the ﬁrst CLM body and hits the inside layer of the CLM assembly. This step is critical to ensure the wires engage in the terminal blocks.

4. Use the built-in strain relief (for 20-22 AWG) or a zip tie (for 18AWG) to ensure a reliable connection of the wires in the terminals.

7mm

2.23mm

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Connected Lighting Module | Installation guide

Rewiring

To rewire the CLM, ﬁrst cut the wires, leaving 1-2 inches. Carefully rotate the wire (clockwise or counter-clockwise) while pulling backwards. The CLM can only be rewired a maximum of 2 times, after which the strength of the terminals is weakened. Repeated attempts can permanently damage the terminals.

Disassembling CLM from Luminaire

To remove the CLM from the luminaire, follow the steps listed above to remove wires. Then use the removal tool to disengage the mounting clips.

Please contact your OSRAM Digital Lighting Systems representative for a sample of the CLM removal tool.

Not Recommended Practices

1. Do not wire the CLM ﬁrst before installing it in the knockout. The space will not be sufﬁcient to successfully install the unit

2. To uninstall the CLM, use the removal tool. Do not use a screwdriver or any other tool as it can permanently damage the mounting clips.

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Connected Lighting Module | Installation guide

LED Driver Conﬁguration

For applications that require the luminaire to be turned off using the CLM-DIM, the LED driver must possess dim-to-off capability wherein the output current can be turned off via 0-10V signal.

If using OPTOTRONIC® LED Power Supplies, the dim-to-off feature must be enabled in the programming software. The default state of dim-to-off feature is disabled for out-of-the-box products.

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Connected Lighting Module | Installation guide

CLM DIM

Single LED Power Supply

When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-of-the-box is 12V.

This wiring is suitable for luminaires with single LED power supply.

To LED

RED

BLACK

WHITE

GREEN

LINE

NEUTRAL

GND

LED+

LED-

PRG/LED-

PRG/NTC

Vaux OUT

DIM+

DIM-

BLUE

BLUE BROWN YELLOW

PURPLE GRAY

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

DIM DIM 12VDC + – – +

Multiple LED Power Supplies

When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-of-the-box is 12V.

This wiring is suitable for luminaires with multiple LED power supplies that are to be controlled uniformly by a single module.

To LED

AUX LED DRIVER

RED

BLACK

WHITE

GREEN

BLACK

WHITE

GREEN

LINE

NEUTRAL

GND

NON-AUX LED DRIVER

LINE

NEUTRAL

GND

LED+

LED-

PRG/LED-

PRG/NTC

Vaux OUT

DIM+

DIM-

LED+

LED-

PRG/LED-

PRG/NTC

N/A

DIM+

DIM-

BLUE

BLUE BROWN YELLOW

PURPLE GRAY

To LED

RED

BLUE

BLUE BROWN GRAY

PURPLE GRAY

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

DIM DIM 12VDC + – – +

NON-AUX LED DRIVER

RED

BLACK

WHITE

GREEN

LINE

NEUTRAL

GND

LED+

LED-

PRG/LED-

PRG/NTC

N/A

DIM+

DIM-

BLUE

BLUE BROWN GRAY

PURPLE GRAY

To LED

Max. 10 drivers

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Connected Lighting Module | Installation guide

Using External Power Supply

When using OSRAM OPTOTRONIC® LED drivers with auxiliary output, the driver should be programmed to 12V auxiliary. The default auxiliary voltage of the drivers out-ofthe-box is 12V.

This wiring is suitable for luminaires with single or multiple LED power supplies that do not have auxiliary output capability and thus utilize a discrete external power supply.*

To LED

NON-AUX LED DRIVER

BLACK

LINE

WHITE

NEUTRAL

GREEN

GND

EXTERNAL POWER SUPPLY

BLACK

LINE

WHITE

GND

PRG/LED-

PRG/NTC

LED+

LED-

N/A

DIM+

DIM-

LED-

LED+

RED BLUE BLUE

BROWN GRAY

PURPLE GRAY

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

DIM DIM 12VDC + – – +

*Power supply would have to be appropriately rated

CLM DEXAL

Single DEXAL LED Power Supply

When using OSRAM OPTOTRONIC® DEXAL LED drivers, the DEXAL setting needs to be enabled and programmed on the driver. By default, this setting is enabled for drivers out-of-the-box.

This wiring is suitable for luminaires with single LED power supply.

To LED

BLACK

WHITE

GREEN

PURPLE

GRAY

LINE

NEUTRAL

GND

DEXAL +

DEXAL -

PRG/NTC

LED + LED -

LED -

RED BLUE

BROWN

BLUE

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

DEXAL n/a + – x x

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Connected Lighting Module | Installation guide

5.0

48.5

43.5

34.0

Multiple DEXAL LED Power Supplies

When using OSRAM OPTOTRONIC® DEXAL LED drivers, the DEXAL setting needs to be enabled and programmed on the driver. By default, this setting is enabled for drivers out-of-the-box.

BLACK

WHITE

GREEN

PURPLE

GRAY

BLACK

WHITE

GREEN

PURPLE

GRAY

LINE

NEUTRAL

GND

DEXAL +

DEXAL -

LINE

NEUTRAL

GND

DEXAL +

DEXAL -

LED + LED -

PRG/NTC

LED -

LED + LED -

PRG/NTC

LED -

RED BLUE

BROWN

BLUE

RED BLUE

BROWN

BLUE

To LED

Max. 4 drivers

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

SOLID #22-18 AWG WIRE

STRIP 6-7 MM

DEXAL n/a + – x x

IEEE Address

Each CLM has a dedicated 16-digit IEEE 802.15.4 and a 2D Data Matrix scannable barcode to identify a particular device on a network. A label containing both barcodes is secured on the device. Two additional labels are available for OEMs to secure on the luminaire during manufacturing. The availability of these barcodes enable an efﬁcient workﬂow during the installation stage.

IEEE Address

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Connected Lighting Module | Installation guide

Mounting and Labeling

Placement of barcode labels:

1. Place one barcode on the ﬁxture next to the CLM mounting location.

2. Tape the bag containing the remaining barcode label to the top surface of the ﬁxture. This can be easily found by the commissioning team during installation.

Note: If these instructions are not adhered to or the barcode is not shipped with the luminaire, problems will arise during installation.

Side mounting

Top mounting

End-of-Line (EOL) Testing

The end-of-line testing routines for 58050 (ZBHA-CLM-DIM for ZigBee wireless network) and 57400 (ZBHA-CLM-DEXAL) involve a pre-programmed test routine.

When the luminaire is powered, the ﬁxture turns ON and reaches its full output. The CLM then cycles through the entire dimming range starting from 100% output level to OFF* two times. This conﬁrms that the module is receiving power and is able to communicate the dimming signals to the power supply. The blinking of the LED module is also an indicator that the module has not been paired and that it is actively scanning for open networks. The end-of-line testing routine repeats at each power cycle. Before commissioning, this routine can be used to determine if a device has been paired to a network.

*Only when dim-to-off feature is enabled via the OT Programmer for OPTOTRONIC® LED Power Supply. If feature set not enabled, the ﬁxture would go to the minimum dimming level.

To test 45678 (ZBHA-CLM-DIM for ENCELIUM ZigBee Wireless Network) at end of line, use the OSRAM Wiring Test Tool (56306) to toggle the luminaire ON and OFF and go through a deﬁned dim to minimum sequence prior to commissioning. This would indicate that the CLM is wired correctly and ready to be paired to an open network. For more information, please refer to the Wiring Test Tool User Guide.

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Connected Lighting Module | Installation guide

Rewiring

The CLM can be rewired by carefully unscrewing the wires from the terminal blocks as shown.

Resetting

Pressing the reset button for 5 seconds resets the product to the factory default state where the product removes group membership, binding table, and sets any persistent attributes to their default values.

NOTE: The CLM should be powered up while being reset manually.

ZBHA-CLM-DIM. NAED 45678

Connected Lighting Module

Energy Management Equipment

ROHS Compliant

Certified product

Ta 60°C MAX. Class 2. 12V DC. 40mA 0-10V Control. MAX Output Current 6mA

Plenum Rated

RESET

USE 1 MM DIA PIN

Contains FCC ID: H79DFZM-E7210

Contains IC: 4259B-DFZME7210

6NA8

www.osram-americas.com

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Connected Lighting Module | Installation guide

Commissioning

1.1 Commissioning

Commissioning cluster is implemented for moving the product from one network to another

or removing the product from current network. The process on each operation is described below.

Moving the product

— Reset startup parameters — Write attributes for the ExtendedPANId, ChannelMask and StartupControl (0x02 – rejoin) — Read attributes to conﬁrm that the attributes were written correctly — Restart device with a delay of 10 seconds

Removing the product

— Reset startup parameters — Write attributes for the StartupControl (0x03 - associate) — Read attributes to conﬁrm that the attributes were written correctly — Restart device with a delay of 10 seconds

1.2 Detecting Missing Coordinator

In case the module loses communication with the coordinator for one hour, it is designed to actively search

for the coordinator by sending a ZDO IEEE address request to short address of 0x0000 4 times at 30 second intervals.

If the coordinator is found to not be present, how the product operates next is deﬁned differently depending on

whether it is assigned in any group.

If grouped

— The product scans all the channels to search for the coordinator. If found, it will join the network.

If not found, it presumes operation at the original channel.

If not grouped

— The product resets itself to the factory default state and starts looking for new network to join.

1.3 Firmware Upgrade

The product implements ZigBee standard OTA ﬁrmware upgrade scheme.

1.4 Attribute Reporting

The product implements attribute reporting on on/off and current level attributes to entries in the binding table.

1.5 Binding Table

The binding table size is 16 total including groups.

OSRAM SYLVANIA Inc. 200 Ballardvale Street Wilmington, MA 01887 USA 877-636-5267 ds.info@osram.com www.osram.us/ds

OSRAM a nd OPTOTRON IC are reg istered t radema rks of OSR AM GmbH. DEX AL is a trade mark of OSRAM SYLVANIA In c. Speciﬁcations subject to changewithout notice.

EC S292 R3 7-18