OSCO VS-GSLG Installation Manual

VS-VS-
VS-
VS-VS-
GG
G
GG
SS
S
SS
LL
LL
GG
G
GG
INSINS
INS
INSINS
TT
T
TT
ALAL
AL
ALAL
LL
L
LL
AA
A
AA
TT
ION GUIDEION GUIDE
T
ION GUIDE
TT
ION GUIDEION GUIDE
OPERATOR SPECIALTY COMPANY, INC.OPERATOR SPECIALTY COMPANY, INC.
OPERATOR SPECIALTY COMPANY, INC.
OPERATOR SPECIALTY COMPANY, INC.OPERATOR SPECIALTY COMPANY, INC.
UL325 COMPLIANCE REQUIRES THE USE OF CONTACT EDGES
OR PHOTOELECTRIC CONTROLS ON ALL AUTOMATIC OR
REMOTELY-CONTROLLED GATE OPERATORS.
®
CASNOVIA, MI 49318 • U.S.A.
Nov. 2006, Rev. 15
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
PRE-INST ALLATION INFORMA TION
Gate Operator Classifications .........................................................................................................................................................3
Safety Information and Warnings .................................................................................................................................................... 3
Pre-Installation Information .............................................................................................................................................................3
Warranty ...........................................................................................................................................................................................3
INST ALLA TION
Unpacking and Inspection ..............................................................................................................................................................4
Pre-Installation Information .............................................................................................................................................................4
Installation Instructions ...................................................................................................................................................................4
Electrical Instructions and LImit Switch Adjustments .....................................................................................................................5
Installation Instructions Drawing ....................................................................................................................................................6
Four Switch Rotary Limit Box Photo ................................................................................................................................................7
Torque Limiter Adjustment ..............................................................................................................................................................8
Manual Disconnect ..........................................................................................................................................................................8
Maintenance ....................................................................................................................................................................................9
CONTROL BOARD ADJUSTMENTS and ACCESSORY CONNECTIONS
Control Board Adjustments ...........................................................................................................................................................10
Terminal Connection Descriptions ...............................................................................................................................................11
Current Sensing Adjustments .......................................................................................................................................................12
Close Direction Current Sense Adjustment .................................................................................................................................12
Open Direction Current Sense Adjustment ..................................................................................................................................12
Maximum Run Timer Adjustment ..................................................................................................................................................12
Auto Close Timer Adjustment .......................................................................................................................................................12
Master/Slave Connection ..............................................................................................................................................................12
Onboard L.E.D. Indicator Descriptions .........................................................................................................................................13
Important Notes for Installation of Master/Slave Applications ......................................................................................................14
Surge Protector Instructions ..........................................................................................................................................................14
Control and Accessory Connection Illustrations .................................................................................................................... 15-18
ILLUSTRATIONS
Loop Layout Illustration .................................................................................................................................................................19
Edge Layout Illustration #1............................................................................................................................................................20
Edge Layout Illustration #2............................................................................................................................................................21
Photo Eye Illustration.....................................................................................................................................................................22
Picket Gate Illustration...................................................................................................................................................................23
Track Gate Illustration ....................................................................................................................................................................24
TROUBLESHOOTING ..........................................................................................................................................................................25
P ARTS LISTS
How to Order Replacement Parts .................................................................................................................................................25
Model VS-GSLG Mechanical Parts Exploded View .......................................................................................................................26
Model VS-GSLG Mechanical Parts List .........................................................................................................................................27
Model VS-GSLG Control Box Exploded View and Parts List - AC Tech........................................................................................28
Programming Instructions for Variable Speed Drive - AC Tech ....................................................................................................29
Model VS-GSLG Control Box Exploded View and Parts List - Hitachi ..........................................................................................30
Programming Instructions for Variable Speed Drive - Hitachi ......................................................................................................31
Wiring Specifications .....................................................................................................................................................................32
PREVENT ATIVE MAINTENANCE .........................................................................................................................................................34
GA TE OPERATOR INST ALLA TION CHECKLIST ..................................................................................................................................36
CAUTION! DO NOT INST ALL CONTROLS ON A
GA TE OR FENCE LINE
CAUTION!
ONL Y QUALIFIED SERVICE
TECHNICIANS SHOULD
WORK ON AN OSCO
SLIDE GA TE OPERAT OR
- 2 -- 2 -
- 2 -
- 2 -- 2 -
CAUTION!
DO NOT INST ALL
CONTROLS
ON THE OPERAT OR
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
GATE OPERATORGATE OPERATOR
GATE OPERATOR
GATE OPERATORGATE OPERATOR
CLASSIFICATIONSCLASSIFICATIONS
CLASSIFICATIONS
CLASSIFICATIONSCLASSIFICATIONS
All gate operators can be divided into one of four different classifications, depending on their design and usage.
SAFETY INFORMATIONSAFETY INFORMATION
SAFETY INFORMATION
SAFETY INFORMATIONSAFETY INFORMATION
AND WARNINGSAND WARNINGS
AND WARNINGS
AND WARNINGSAND WARNINGS
Read the following before beginning to install OSCO slide gate operators:
Class I: Residential
A vehicle gate operator (or system) intended for use in a home of one to four single-family dwellings, or a garage or parking area associated therewith.
Class II: Commercial or General Public Access
A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family hous­ing unit (five or more single-family units), hotel, garage, re­tail store, or other building servicing the general public.
Class III: Industrial or Limited Access
A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the gen­eral public.
Class IV: Restricted Access
A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not ser­vicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Model VS-GSLG is intended for Class III and IV applica­tions only.
IMPORTANT!!IMPORTANT!!
IMPORTANT!!
IMPORTANT!!IMPORTANT!!
Before installing the gate operator , make sure the gate’s slide is free and level throughout the entire opening distance. If the gate does not seem to operate properly , it may affect the op­erator performance or greatly shorten the life of the unit. The gate should be designed so that airflow through the fabric is ample to prevent wind resistance and drag.
1. Read the yellow “Safety Instructions” brochure enclosed with the packet of information. If you do not have one, please call OSCO at 1-800-333-1717 to request one. Read and follow all instructions.
2. All electrical connections to the power supply must be made by a licensed electrician and must observe all national and local electrical codes.
3. A separate power-disconnect switch should be located near the operator so that primary power can be turned off when necessary .
4. Install the enclosed warning signs on both sides of the gate. Each sign must be plainly visible from the side of the gate on which they are mounted.
5. Never reach between, through or around the fence to operate the gate.
6. Y ou must inst all all required safety equipment.
PRE-INSTALLATION INFORMATIONPRE-INSTALLATION INFORMATION
PRE-INSTALLATION INFORMATION
PRE-INSTALLATION INFORMATIONPRE-INSTALLATION INFORMATION
Before unpacking, inspect the carton for exterior damage. If you find damage, advise the delivery carrier of a potential claim.
Inspect your package carefully. You can check your acces­sory box parts with the enclosed packing slip for your conve­nience. Claims for shortages will be honored for only 30 days from the date of shipment.
Before installing the operator, read this manual completely to ensure all requirements for proper installation are present. Verify that the volt age to be used matches the voltage of the operator.
The following contact or non-contact obstruction detection devices have been approved for use with OSCO slide gate operators as part of a UL325 compliant installation:
Contact Edges:
Miller Models*: MG0-20, MGR-20, MGS-20, and ME-120
Photoeyes:
2520-441 MMTC Model IR-55 photoeye, 165’ with
mounting hardware
2520-031 MMTC Model E3K photoeye, 28’ with
mounting hardware
*for OSCO part numbers, contact a sales representative for details
- 3 -- 3 -
- 3 -
- 3 -- 3 -
09-05-13
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
UNPACKING AND INSPECTIONUNPACKING AND INSPECTION
UNPACKING AND INSPECTION
UNPACKING AND INSPECTIONUNPACKING AND INSPECTION
Before unpacking check the carton for exterior damage. If you find damage advise the deliverer of a potential claim. If any of the following parts are missing from the carton, immediately notify your supplier . Claims for shortages will be honored
for only 30 days from the date of shipment:
(1) VS-GSLG Operator (1) Hardware Bag Containing: (1 ) Chain in Box (2 ) #50 Master Link (1 ) Hardware Box Containing: (16) 3/8" Hex Nuts
(2 ) Gate Brackets (16) 3/8" Lock Washers (4 ) 3" U-Bolts (16) 3/8" Flat Washers (4 ) 4" U-Bolts (2 ) Springs (heavy) (2 ) 3/16" Side Plates (4 ) 1/2" Hex Nuts (2) 1/2" Side Plates ( 2) 1/2" Flat Washers (2 ) 1/2" Chain Bolts (4 ) 3/8"-16 x 3/4" Square Head Set Screw
PRE-INSTALLATION INFORMATIONPRE-INSTALLATION INFORMATION
PRE-INSTALLATION INFORMATION
PRE-INSTALLATION INFORMATIONPRE-INSTALLATION INFORMATION
Before installing the VS-GSLG, read this manual completely to ensure all requirements for proper installation are present. Verify that the volt age to be used matches the voltage of the operator .
IMPORTANT: The gate must operate properly to assure trouble-free installation. Before installing the gate operator to the
gate, make sure the gate’s slide is free and unobstructed. If the gate doesn’t seem to operate properly , it may affect the operator performance or greatly shorten the life of the unit.
INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
NOTE: These instructions are for an operator on the right side of the opening, when viewed from the inside looking out. Left-
hand installation is simply transposed.
LOCATING AND INSTALLING POSTSLOCATING AND INSTALLING POSTS
LOCATING AND INSTALLING POSTS
LOCATING AND INSTALLING POSTSLOCATING AND INSTALLING POSTS
Locate and secure two galvanized posts (3" ID, 3 1/2" OD; see drawing #2700-152). Embed the posts in concrete to a depth required by local code or below the frost line.
OPERATOR INSTALLATIONOPERATOR INSTALLATION
OPERATOR INSTALLATION
OPERATOR INSTALLATIONOPERATOR INSTALLATION
Attach the operator to the posts using the U-Bolts and side plates provided (see drawing #2700-223). The operator can be adjusted vertically to suit; 12" to 18" from the bottom of the idler sprockets (chain line) would be normal. See drawing #2700-152 for additional installation information.
CHAIN BRACKET INSTALLATIONCHAIN BRACKET INSTALLATION
CHAIN BRACKET INSTALLATION
CHAIN BRACKET INSTALLATIONCHAIN BRACKET INSTALLATION
Slide the gate to the fully closed position. Secure the chain bracket on the vertical post of the back frame with the chain bolt level with the bottom of the idler sprockets.
Slide the gate to the fully open position and secure the front chain bracket on the front vertical post of the gate. Once again, the chain bolt hole should be level with the bottom of the idler sprockets.
A SEP ARA TE PEDESTRIAN GA TE IS REQUIRED FOR ALL PEDESTRIAN TRAFFIC. THIS GA TE MUST BE A MINIMUM DIST ANCE
OF SEVEN (7) FEET FROM THE VEHICULAR
Drawing #2700-223
GA TE AND THE GA TE OPERA TOR
- 4 -- 4 -
- 4 -
- 4 -- 4 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
IMPORTANT
A. Power supply must be of correct voltage and phase. B. Always disconnect power from operator before servicing. C. Keep clear of gate during operation.
ELECTRICAL INSTRUCTIONSELECTRICAL INSTRUCTIONS
ELECTRICAL INSTRUCTIONS
ELECTRICAL INSTRUCTIONSELECTRICAL INSTRUCTIONS
Y ou’ll find the complete electrical circuit print inside the operator cover . The power supply must be ample and not taken from an overloaded line, as faulty operation will result. The supply must be of correct voltage and phase. For proper wire gauge, refer to “Wiring Specifications” on Page 32.
Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector (single phase) to protect from overheating the motor due to overload or high-frequency operation.
LIMIT SWITCH ADJUSTMENTLIMIT SWITCH ADJUSTMENT
LIMIT SWITCH ADJUSTMENT
LIMIT SWITCH ADJUSTMENTLIMIT SWITCH ADJUSTMENT
(For Right Hand Operation, Left Hand Opposite)
Refer to the photo on page 7 when following these instructions.
Adjust the limit nuts by depressing the detent plate and turning the nuts in the desired direction of travel. To allow for additional travel in the open direction, for instance, rotate the open limit nut so that it moves to the left on the shaft. To allow for greater travel in the close direction, rotate the close limit nut so that it moves to the right on the shaft.
Special Notes for Setting Speeds using LSO-2 & LSC-2:
Limit switches LSO-2 and LSC-2 control when the operator accelerates to maximum speed and decelerates to minimum speed. It is recommended that LSO-2 and LSC-2 are adjusted first* so the gate slows to near stop before hitting LSO-1 or LSC-1 as these will apply the brake upon activation.
* These are adjusted by slightly loosening the two screws which hold them in place and sliding toward or away from the center of the limit box. Care must be taken not to adjust too close to the center as the limit nut may travel past the switch and start accelerating at the end of the cycle.
- 5 -- 5 -
- 5 -
- 5 -- 5 -
9-03-6
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
- 6 -- 6 -
- 6 -
- 6 -- 6 -
9-03-6
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
PICTURE OF FOUR SWITCH ROTARY LIMIT BOXPICTURE OF FOUR SWITCH ROTARY LIMIT BOX
PICTURE OF FOUR SWITCH ROTARY LIMIT BOX
PICTURE OF FOUR SWITCH ROTARY LIMIT BOXPICTURE OF FOUR SWITCH ROTARY LIMIT BOX
2520-453
ON RIGHT HAND, LSC-2 ON LEFT HAND, LSO-2
ON RIGHT HAND, LSO-2 ON LEFT HAND, LSC-2
LSO-1 AND LSC-1 CONTROL GA TE FULL OPEN AND CLOSE
ON RIGHT HAND, LSC-1 ON LEFT HAND, LSO-1
ON RIGHT HAND,
CLOSE LIMIT NUT
ON LEFT HAND,
OPEN LIMIT NUT
ON RIGHT HAND
OPEN LIMIT NUT
ON LEFT HAND,
CLOSE LIMIT NUT
ON RIGHT HAND, LSO-1 ON LEFT HAND, LSC-1
DETENT PLA TE
REMOVE CARDBOARD BEFORE ADJUSTING OR RUNNING OPERA TOR!!
LSO-2 AND LSC-2 CONTROL GA TE OPERA TOR RAMP UP AND DOWN (SEE PAGE 5)
- 7 -- 7 -
- 7 -
- 7 -- 7 -
9-03-6
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
TORQUE LIMITER ADJUSTMENTTORQUE LIMITER ADJUSTMENT
TORQUE LIMITER ADJUSTMENT
TORQUE LIMITER ADJUSTMENTTORQUE LIMITER ADJUSTMENT
Before adjusting the torque limiter, make sure the gate is in good working condition. One person should be able to move the gate by hand. Be certain the gate moves freely and without binding throughout its entire travel.
The torque limiter is set light at the factory . It must be adjusted during inst allation and checked on a regular basis.
NOTE:The torque limiter should be set tight enough so that when the operator starts the torque limiter does not slip, but loose
enough to slip if the gate is obstructed.
TURN OFF POWER TO THE
OPERA TOR BEFORE
MAKING ADJUSTMENTS!
1. Loosen the set screw on the the adjustment nut.
2. To increase the output, turn the adjustment nut clock­wise one flat, or 1/6 turn, at a time until desired output is obtained.
WARNING: Do not overtighten.The torque limiter must
slip if the gate is obstructed.
T o reduce the output, turn the adjustment nut counter­clockwise one fIat, or 1/6 turn, at a time until desired output is obtained.
NOTE: A properly adjusted torque limiter will not slip
during normal operation.
3. Retighten the set screw on the adjustment nut.
CHAIN SUPPORTSCHAIN SUPPORTS
CHAIN SUPPORTS
CHAIN SUPPORTSCHAIN SUPPORTS
When necessary, due to the length of the gate and chain, chain supports should be added to the gate at equally spaced distances to allow the chain to sag as little as possible. A bolt located one inch below the chain line should be adequate.
MANUAL DISCONNECTMANUAL DISCONNECT
MANUAL DISCONNECT
MANUAL DISCONNECTMANUAL DISCONNECT
Use the mechanical parts exploded view drawing on page 26 and mechanical parts list on page 27 to locate the shifter lever and the locking lever on the VS-GSLG operator. They can be found at the center and to the lef t inside the operator cabinet. (The handle of each has been finished in easy to spot red firm-grip coating.)
SET SCREW
ADJUSTMENT NUT
T o disconnect the unit for manual operation, grasp the handle of the spring-loaded shifter lever and pull it directly toward you until the spring-loaded locking lever snaps into place behind it. This action disengages the pinned shifter block from the drive mechanism and holds the block in the disengaged position.
To re-engage the operator, move the locking lever to the right, releasing the spring-loaded shifter lever to snap back into the engaged position.
- 8 -- 8 -
- 8 -
- 8 -- 8 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
MAINTENANCEMAINTENANCE
MAINTENANCE
MAINTENANCEMAINTENANCE
IMPORTANT
A. Power supply must be of correct voltage and phase. B. Always disconnect power from operator before servicing. C. Keep clear of gate during operation.
GENERALGENERAL
GENERAL
GENERALGENERAL
OSCO gate operators are designed for many years of trouble-free operation and, under normal operating conditions, will require only minimal maintenance.
To ensure that your unit is ready for operation at all times — and to preclude serious damage or failure — inspect the unit systematically . Proper adjustments and lubrication should be made as recommended.
LUBRICATIONLUBRICATION
LUBRICATION
LUBRICATIONLUBRICATION
BEARINGS. Pillow block bearings are equipped with fittings and should be lubricated twice each year. MOTOR. Motors have sealed ball bearings and do not require further lubrication. If bearing noise develops after several years of
operation, bearings should be replaced. DRIVE CHAIN AND SPROCKET. The main drive chain and sprockets should be inspected, cleaned, and lightly oiled every six
months. Do not oil chains inside the operator.
12-MONTH PREVENTATIVE MAINTENANCE12-MONTH PREVENTATIVE MAINTENANCE
12-MONTH PREVENTATIVE MAINTENANCE
12-MONTH PREVENTATIVE MAINTENANCE12-MONTH PREVENTATIVE MAINTENANCE
1. Check clutch for correct tension every 12 months.
2. Inspect clutch disc for wear every 12 months.
3. Check limit switches for adjustment and wear.
4. See that all nuts and bolts are tight.
5. Check oil level in gear reducer every 12 months. Fill up
with #90/140 oil.
DISCONNECT POWER FROM THEDISCONNECT POWER FROM THE
DISCONNECT POWER FROM THE
DISCONNECT POWER FROM THEDISCONNECT POWER FROM THE
6. Check chain tension of main drive chain every 6 months. Chain must be taut (not overly tight).
7. Clean and lubricate main drive chain and sprockets every 6 months using 40W oil. Do not use heavy grease in cold climates.
OPERATOR BEFORE SERVICING!!!OPERATOR BEFORE SERVICING!!!
OPERATOR BEFORE SERVICING!!!
OPERATOR BEFORE SERVICING!!!OPERATOR BEFORE SERVICING!!!
- 9 -- 9 -
- 9 -
- 9 -- 9 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
LIMIT SWITCH
L.E.D.s
LIMIT SWITCH
CONNECTOR
TERMINAL STRIP #1
CONNECTOR
3A Fuse
Control Board
with AC
Motor Board
2A Fuse
CONTROL BOARD ADJUSTMENTSCONTROL BOARD ADJUSTMENTS
CONTROL BOARD ADJUSTMENTS
CONTROL BOARD ADJUSTMENTSCONTROL BOARD ADJUSTMENTS
TERMINAL STRIP #2
CONNECTOR
NOTE: DO NOT FORCE 270-DEGREE POTENTIOMETERS
BEYOND THEIR NORMAL RANGE OF MOTION
OR DAMAGE MA Y RESULT!
Auto Close Timer Adjustment: This 270-degree adjustable potentiometer will signal the operator to close automatically,
provided no open, reversing or obstruction signals are present from the fully-open position. This timer is adjustable from 0 to 124 seconds. This feature is turned on or off using dip switch #1.
Maximum Run Timer Adjustment: This 270-degree adjustable potentiometer will signal the operator to stop running once it counts down, unless a limit switch is reached or an input is received first. Each time the motor starts, this timer will begin counting. This timer is adjustable from 15 to 100 seconds. If the timer expires, the unit locks out and the emergency alarm sounds.
Open Direction Current Sense Adjustment: This multiturn potentiometer is used to calibrate the built-in current sensing feature for detection of obstructions while running in the open direction.
Close Direction Current Sense Adjustment: This multiturn potentiometer is used to calibrate the built-in current sensing feature for detection of obstructions while running in the closed direction.
Master/Slave Connection Block: This terminal block is used in conjunction with two operators to configure two gates to open and close together.
Dip Switches:
# 1 This switch turns the auto close timer off/on. # 2 This switch is used in conjunction with alarms and flashing lights that may be added to the operator. When the switch is
in the ON position, these devices will start approximately two seconds prior to the operator starting. In the OFF position, the devices will only work while the operator is running.
# 3 This switch is used in conjunction with single-button controls and radio receivers. In the ON position, successive inputs
will cause signals in the order of OPEN-STOP-CLOSE-STOP. In the OFF position, inputs will cause an OPEN signal unless the gate is fully open, in which case it will signal CLOSE.
#4 This switch determines right-hand vs. left-hand behavior . When looking from inside the protected area toward the gate, the
side of the drive the operator is on determines its hand of operation. In the OFF position, the operator is set for right-hand. # 5 When turned ON, this switch will allow a one-second delay for solenoid locks to unlock before the motor starts. # 6 In the ON position the reverse delay is three (3) seconds. In the OFF position the reverse delay is one and a half (1 1/2)
seconds. # 7 Not used at this time. # 8 This switch is used to set Master/Slave configuration. Operators which are stand-alone or master units should be set to
OFF, while only slave units should have this switch set to ON.
DIAGNOSTIC
L.E.D.s
- 10 -- 10 -
- 10 -
- 10 -- 10 -
12-04-11
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
TERMINAL CONNECTION DESCRIPTIONSTERMINAL CONNECTION DESCRIPTIONS
TERMINAL CONNECTION DESCRIPTIONS
TERMINAL CONNECTION DESCRIPTIONSTERMINAL CONNECTION DESCRIPTIONS
TERMINALS FUNCTION DESCRIPTION OF FUNCTION
24VAC 24VAC Provides 24V olt AC power for accessories. 24V AC N Note: DC models will NOT have 24Volt AC power available.
24VDC+ 24VDC Provides 24V olt DC power for accessories. 24VDC- COMM.
1 & 4 OPEN Opens the operator. Several accessories such as button st ations, keypads, trans-
mitters and card readers can be wired to open.
3 & 4 CLOSE Closes the operator. Use caution when wiring accessories to these terminals. The
gate must be clearly visible from the location of any accessories wired to close.
4 & 5 SINGLE-BUTTON Performs the single-button function which will alternate between open and close or
open, stop and close - depending on dip switch #3. (See page 10 for details.) 2 & 4 STOP Stops the operator . If no stop button is used, a jumper is required across 2&4. 4 & 6 REVERSE This function will cause a reversal when the gate is traveling closed and will travel
back to the fully open position. Loop detectors are often wired for reverse. 4 & 50 OPEN This function works only while the operator is opening. Any signal to this function
OBSTRUCTION
4 & 51 CLOSE This function works exactly like the OPEN OBSTRUCTION, except that it will only
OBSTRUCTION
4 & 11 SHADOW/HOLD This function will keep the gate in its fully open position while the signal is present.
24VDC+ & 60 RUN/PRE-STAR T A 24Volt DC device such as a strobe light or alarm can be wired to these terminals.
You must follow all required safety precautions and instructions at all times. Review the safety brochure included with the operator. If any p ages are missing or unreadable, contact OSCO at 1-800-333-1717 to request additional copies.
will cause the gate to stop, reverse a short distance, and then stop again. At this
time the auto close timer is disabled, and a renewed input will be required to start
the gate again. Should the gate be restarted and the signal occur again prior to
reaching a limit, the gate will stop again, and this time will sound the emergency
alarm and lock out.
work in the closing direction.
This is typically used with a loop and loop detector to keep a large swing gate open
while vehicular traffic is passing through.
Depending on dip switch #2, these devices will either begin three seconds before
the operator starts, or only while the motor is running. (See page 10 for details.)
Never connect a button station within reach of the gate or on the side of the gate operator.
Do not adjust the circuit board current sensing feature too high. It should be adjusted high enough to keep the gate from falsely triggering the sensing, but no higher than necessary for the gate to operate. Do not defeat the purpose of this function!
- 11 -- 11 -
- 11 -
- 11 -- 11 -
12-04-11
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
CURRENT SENSING ADJUSTMENTSCURRENT SENSING ADJUSTMENTS
CURRENT SENSING ADJUSTMENTS
CURRENT SENSING ADJUSTMENTSCURRENT SENSING ADJUSTMENTS
Because gates vary in construction and may have different force requirements in the open and close directions to move, the OSCO control board has separate Multi-turn potentiometers for adjusting in both directions independently. The adjustment should be set light enough to maintain minimal force (50-75 lbs.) should an obstruction occur , but high enough to keep the gate moving under normal conditions without interruption.
Prior to adjusting the operator current sensing functions, make sure the gate moves freely in both directions. A badly aligned or poorly maintained gate may cause false triggering of the current sensor . Refer to page 10 when following the instructions below. A factory adjustment tool has been supplied to make these adjustments easier . This tool has been taped to the control box for your convenience.
CLOSE DIRECTION CURRENT SENSE ADJUSTMENTCLOSE DIRECTION CURRENT SENSE ADJUSTMENT
CLOSE DIRECTION CURRENT SENSE ADJUSTMENT
CLOSE DIRECTION CURRENT SENSE ADJUSTMENTCLOSE DIRECTION CURRENT SENSE ADJUSTMENT
When the gate operator leaves the factory, it has been preset for a relatively light gate function and will require additional adjustment. Begin by starting the gate going closed. If the operator stops and reverses, turn the close direction potentiometer (see page 10) one turn higher , press the STOP button, and try again. Repeat this process until the gate no longer causes false tripping of the current sensor . Note that each time the gate operator reverses, the STOP button must be pressed. Next, turn the close direction potentiometer lower slowly while the operator is running the gate closed until the gate operator stops and reverses again. From this point, turn the close direction potentiometer higher by 1 1/2 turns for all 1 15 V olt AC and 24 V olt DC operators, and by 3/4 of a turn higher for all 230 Volt AC operators. Additional fine adjustment by 1/4 turns may be necessary to eliminate false triggering.
OPEN DIRECTION CURRENT SENSE ADJUSTMENTOPEN DIRECTION CURRENT SENSE ADJUSTMENT
OPEN DIRECTION CURRENT SENSE ADJUSTMENT
OPEN DIRECTION CURRENT SENSE ADJUSTMENTOPEN DIRECTION CURRENT SENSE ADJUSTMENT
Repeat the same process with the open direction potentiometer while running the gate in the open direction. Once this is done, run the gate through several complete cycles and make sure the gate does not false trip in either direction.
Multi-turn Potentiometer
Remember it is important not to set the adjustment too high! Doing so will defeat the purpose of the cur­rent sensing as an obstruction detecting feature.
MAXIMUM RUN TIMER ADJUSTMENTMAXIMUM RUN TIMER ADJUSTMENT
MAXIMUM RUN TIMER ADJUSTMENT
MAXIMUM RUN TIMER ADJUSTMENTMAXIMUM RUN TIMER ADJUSTMENT
This adjustable potentiometer sets the maximum length of time the motor will run before shutting down. It should be configured for the time it takes to run the gate fully open or closed, plus an additional 15 seconds. See page 10 for details.
AUTO CLOSE TIMER ADJUSTMENTAUTO CLOSE TIMER ADJUSTMENT
AUTO CLOSE TIMER ADJUSTMENT
AUTO CLOSE TIMER ADJUSTMENTAUTO CLOSE TIMER ADJUSTMENT
This adjustable potentiometer sets the length of time which elapses before the gate operator automatically closes the gate, from the fully open position, provided no open, reversing, or obstruction signals are present. This feature can be turned on or off via dip switch selection. See page 10 for details.Do not use the auto close timer without an appropriate reversing device
installed!
MASTER/SLAVE CONNECTIONMASTER/SLAVE CONNECTION
MASTER/SLAVE CONNECTION
MASTER/SLAVE CONNECTIONMASTER/SLAVE CONNECTION
A three-wire shielded conductor cable is required to connect master and slave operators. Y ou must use Belden 8760 T wisted Pair Shielded Cable (or equivalent) only – OSCO part number 2500-1982, per foot). See page 10 for details of this connection, as well as dip switch selection. Note: The SHIELD wire should be connected in both the master and slave operators. In addition, you
must run power to both the master and slave operators.
- 12 -- 12 -
- 12 -
- 12 -- 12 -
12-04-11
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
ONBOARD L.E.D. INDICATOR DESCRIPTIONSONBOARD L.E.D. INDICATOR DESCRIPTIONS
ONBOARD L.E.D. INDICATOR DESCRIPTIONS
ONBOARD L.E.D. INDICATOR DESCRIPTIONSONBOARD L.E.D. INDICATOR DESCRIPTIONS
Control Board L.E.D. Indicators: OPEN This indicator is lit when an open signal is present. This signal can come from such devices as button
stations, radio receivers, keypads and telephone entry systems.
CLOSE This indicator is lit when a closed signal is present. This signal typically comes from three-button stations. STOP This indicator is lit when there is a break in the stop circuit. Make sure there is a stop button wired in and
working properly .
SINGLE This indicator is lit when a signal from a single-button station or radio receiver is present. CLOSE OBST This indicator is lit when a close obstruction signal is present. This signal can come from edges and photo
eyes which have been wired to the close obstruction inputs.
OPEN OBST This indicator is lit when an open obstruction signal is present. This signal can come from edges and
photo eyes which have been wired to the open obstruction inputs.
SAFETY LOOP This indicator is lit when a reversing signal is present. This signal is generated by a loop detector wired to
the safety loop terminals.
SHADOW LOOP This indicator is lit when a shadow/hold open signal is present. This signal is generated by a loop detector
LH
LSC-1
LSC-2
LSO-1
LSO-2
Motor Board L.E.D. Indicators: NON LABELED One of these two indicators will be lit when the motor is running the gate open, and the other is lit when the
BRAKE REL. This indicator is lit when the brake is NOT applied.
RH
LSO-1
LSO-2
LSC-1
LSC-2
wired to the shadow loop terminals. This indicator is lit when the open #1 limit switch is activated on a right-hand operator, or the close #1 switch
on a left-hand. If this indicator is lit and the gate is not in its full open/closed position, the limit may need adjusting or the limit switch may need replacing.
This indicator is lit when the open #2 limit switch is activated on a right-hand operator, or the close #2 switch on a left-hand.
This indicator is lit when the close #1 limit switch is activated on a right-hand operator, or the open #1 on a left-hand. If this indicator is lit and the gate is not in its full open/closed position, the limit may need adjusting or the limit switch may need replacing.
This indicator is lit when the close #2 limit switch is activated on a right-hand operator, or the open #2 switch on a left-hand.
motor is running the gate closed.
- 13 -- 13 -
- 13 -
- 13 -- 13 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
IMPORTANT NOTES FORIMPORTANT NOTES FOR
IMPORTANT NOTES FOR
IMPORTANT NOTES FORIMPORTANT NOTES FOR
INSTALLATION OF MASTER/SLAVE APPLICATIONSINSTALLATION OF MASTER/SLAVE APPLICATIONS
INSTALLATION OF MASTER/SLAVE APPLICATIONS
INSTALLATION OF MASTER/SLAVE APPLICATIONSINSTALLATION OF MASTER/SLAVE APPLICATIONS
When setting up Master/Slave gate operators, it is best to make adjustments and run each operator individually. To do this, simply:
a. Set Dip Switch #4 to proper hand of operation (right-hand or left-hand) b. Set Dip Switch #8 as Master (off)
Run each operator making current sensing adjustments as necessary , as indicated on the Control Board Adjustments page of this installation guide. When both operators have been adjusted, turn power off, then turn on Dip Switch #8 in the operator chosen as the Slave.
The timer to close and radio/single button behavior are set in the Master operator. The following selections are set individually:
Current Sensing Maximum Run Timer One-Second Lock Release Three-Second Pre-Start Warning Right/Left-Hand Selections
SURGE PROTECTOR INSTRUCTIONSSURGE PROTECTOR INSTRUCTIONS
SURGE PROTECTOR INSTRUCTIONS
SURGE PROTECTOR INSTRUCTIONSSURGE PROTECTOR INSTRUCTIONS
The optional surge protector should be connected to any inputs that have an accessory connected to it. This includes the 3-button station, so it must be connected to 1, 2A and 3 in all cases. The green wire connected to ground, which is electrically the same as terminal 4. The red wires connect to terminals 2A and 24VDC+. This will cause the 2 amp fuse to blow if this section of the module becomes shorted. With any of the other inputs connected to the surge protector, if their protection line becomes shorted due to a surge over the rating of the module, the corresponding LED on the main board will remain lit, causing a constant signal to the controller. If this is found, please replace the entire surge protector with a new unit.
Do not simply unhook the shorted wire, as this removes the protection from the circuit that was saved by the protector in the first place!
- 14 -- 14 -
- 14 -
- 14 -- 14 -
8-03-5
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
- 15 -- 15 -
- 15 -
- 15 -- 15 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
- 16 -- 16 -
- 16 -
- 16 -- 16 -
11-03-7
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
- 17 -- 17 -
- 17 -
- 17 -- 17 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
CONTROL and ACCESSORY CONNECTION ILLUSTRATIONSCONTROL and ACCESSORY CONNECTION ILLUSTRATIONS
- 18 -- 18 -
- 18 -
- 18 -- 18 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
LOOP LAYOUT ILLUSTRATIONLOOP LAYOUT ILLUSTRATION
LOOP LAYOUT ILLUSTRATION
LOOP LAYOUT ILLUSTRATIONLOOP LAYOUT ILLUSTRATION
Refer to Connection Descriptions on page 1 1 and Loop Accessory Connections on page 18 for details.
- 19 -- 19 -
- 19 -
- 19 -- 19 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
EDGE LAYOUT ILLUSTRATION #1EDGE LAYOUT ILLUSTRATION #1
EDGE LAYOUT ILLUSTRATION #1
EDGE LAYOUT ILLUSTRATION #1EDGE LAYOUT ILLUSTRATION #1
Refer to Connection Descriptions on page 1 1 and Contact Edge Connections on page 17 for details.
- 20 -- 20 -
- 20 -
- 20 -- 20 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
EDGE LAYOUT ILLUSTRATION #2EDGE LAYOUT ILLUSTRATION #2
EDGE LAYOUT ILLUSTRATION #2
EDGE LAYOUT ILLUSTRATION #2EDGE LAYOUT ILLUSTRATION #2
Refer to Connection Descriptions on page 1 1 and Contact Edge Connections on page 17 for details.
- 21 -- 21 -
- 21 -
- 21 -- 21 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
PHOTO EYE ILLUSTRATIONPHOTO EYE ILLUSTRATION
PHOTO EYE ILLUSTRATION
PHOTO EYE ILLUSTRATIONPHOTO EYE ILLUSTRATION
Refer to Connection Descriptions on page 1 1 and Photo Eye Connections on page 17 for details.
- 22 -- 22 -
- 22 -
- 22 -- 22 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
PICKET GATE ILLUSTRATIONPICKET GATE ILLUSTRATION
PICKET GATE ILLUSTRATION
PICKET GATE ILLUSTRATIONPICKET GATE ILLUSTRATION
Refer to Connection Descriptions on page 1 1 and Accessory Connections on pages 15-18 for additional details.
- 23 -- 23 -
- 23 -
- 23 -- 23 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
TRACK GATE ILLUSTRATIONTRACK GATE ILLUSTRATION
TRACK GATE ILLUSTRATION
TRACK GATE ILLUSTRATIONTRACK GATE ILLUSTRATION
- 24 -- 24 -
- 24 -
- 24 -- 24 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
OPERA TOR FAILS T O WORK:
A. The overload kicked out. The overload in the
VS-GSLG is inside the motor. If it opens, you must wait until the motor cools, which automatically resets the overload.
B. Main power disconnected at the master distribution
panel. Reconnect power . C. The secondary fuse has blown. Replace the fuse. D. Motor control may have sensed a fault. Refer to the
motor drive display for fault codes.
MOTOR OPERA TES, BUT THE GA TE DOES NOT MOVE:
A. Check to see the clutch is engaged. B. Make sure the clutch is adjusted properly . (Factory
clutch settings are very light.) C. Be sure the main chain is not broken. D. Check for broken or disconnected internal drive
chains.
LIMIT SWITCH GETTING OUT OF TIME:
A. Tighten tension on the main chain to be sure it is not
jumping teeth on the drive sprocket.
B. To check chain jumping, you must mark the drive
sprocket and chain with a piece of chalk. Run the operator. Then check marks to be sure they match.
GATE STOPPING P ART W AY:
A. Check the clutch setting. Do not overtighten. B. Check adjustment of the maximum run timer .
(see page 10)
C. Check current sensing adjustment.
GA TE ST AYING OPEN WITH AUTOMATIC SYSTEM:
A. If the vehicle detector “DETECT” light is on, check the
drive for unwanted metal, retune the detector, and
check surface and loop wires for damage. B. V erify dip switch #1 is turned on. C. Make sure the close limit switch isn’t held open.
E. Check for loose set screws on pulleys and sprockets.
MOTOR LABORING:
A. Check the gate to be sure it is not bound up. B. Check the drive chain for obstruction. C. Check the brake to be sure it is releasing.
ORDERING REPLACEMENT PARTSORDERING REPLACEMENT PARTS
ORDERING REPLACEMENT PARTS
ORDERING REPLACEMENT PARTSORDERING REPLACEMENT PARTS
Use the numbers shown in the lists on the following pages to order all replacement parts.
1. Supply the serial number of your operator.
2. Specify the quantity of pieces needed.
3. Order by part number and name of part.
4. State whether to ship by freight, truck, parcel post, UPS, or air express.
5. State whether transportation charges are to be prepaid or collect.
6. Specify name and address of person or company to whom parts are to be shipped.
7. Specify name and address of person or company to whom the invoice is to be sent.
D. Make sure operator is on full open limit switch, unless
close from any position is enabled. See wiring dia-
gram. E. If stop or reset button is pressed, the timer is disabled
until another run command is received.
- 25 -- 25 -
- 25 -
- 25 -- 25 -
12-04-11
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
MODEL MODEL
MODEL
MODEL MODEL
VS-GSLGVS-GSLG
VS-GSLG
VS-GSLGVS-GSLG
MECHANICAL PARTS EXPLODED VIEW MECHANICAL PARTS EXPLODED VIEW
MECHANICAL PARTS EXPLODED VIEW
MECHANICAL PARTS EXPLODED VIEW MECHANICAL PARTS EXPLODED VIEW
- 26 -- 26 -
- 26 -
- 26 -- 26 -
11-06-15
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
MODEL MODEL
MODEL
MODEL MODEL
REF . NO. PART NO. DESCRIPTION
2120-359 Complete Enclosure with Door Assembly
1 2120-144 Enclosure without Door
2120-360 Complete Door and Lock Assembly 2500-2192 C-Face Brake, 115/230V
2500-2193 C-Face Brake, 460V
5 2110-265 Rail Assembly
15 2100-573 Spacer Plate
2100-661 Back Brace
12 2100-1738 Drive Shaft, 1”
48 2400-501 Retaining Ring
9 2200-274 Bearing, 1”
43 2100-1737 Pillow Block Retaining Plate
40 2200-042 Sprocket, 48-B-15, 1” bore
2200-015 Shaft Collar, 1”
7 2120-388 Torque Limiter Assembly, 5 1/2”
7A 2100-1650 Plate with Solid Pin Groove 7B 2100-1661 Keyed Plate 7C 2300-390 Friction Disc (pair) 7D 2200-817 Belleville Washer 7E 2100-1621 Belleville Washer Retaining Disc
7F 2100-1622 Adjustment Nut 7G 2400-407 Brass Tipped Set Screw 7H 2400-416 Dowel Pin
7I 2100-529 Woodruff Key
VS-GSLGVS-GSLG
VS-GSLG
VS-GSLGVS-GSLG
MECHANICAL PARTS LIST MECHANICAL PARTS LIST
MECHANICAL PARTS LIST
MECHANICAL PARTS LIST MECHANICAL PARTS LIST
REF . NO. PART NO. DESCRIPTION
16 2110-700 Idler Assembly
230 0-697 UHMW Idler Wheel 2100-1731 Idler Shaft
6 25 20 -4 5 3 Rotary Limit Box Assembly
250 0-764 Limit Switch 210 0-05 7 Standard Limit Shaft 220 0-030 Limit Nut 210 0-2 61 Detent Plate 2110-162 Limit Box Enclosure with Cover 2100-756-PL T 220 0- 02 9 Flange Bearing, 1/2" ID 240 0-029 Push-On Nut
220 0- 04 2 Limit Drive Sprocket, 48-B-15, 1” bore
39 22 0 0 - 00 8 Limit Box Sprocket, 48-B-10, 1/2” bore
220 0-92 2 #48 Chain, 25 Links
220 0 -0 4 1 Limit Box Sprocket, 48-B-15, 1/2” bore 220 0-20 0 #48 Chain, 27 Links
220 0 -2 7 6 Limit Box Sprocket, 48-B-20, 1/2” bore 220 0-6 54 #48 Chain, per foot, 29 links required
220 0 -4 3 2 Limit Box Sprocket, 48-B-30, 1/2” bore 220 0-6 54 #48 Chain, per foot, 32 links required
Limit Box Cover only
For drives up to 34 feet wide:
For drives from 35 to 49 feet wide:
For drives from 50 to 65 feet wide:
For drives over 65 feet wide:
8 2200-555 Sprocket, 40-A-48
42 2200-886 Drive Sprocket, 50-B-20, 1” bore
2110-363 Gear Reducer/Disconnect Assembly
2 2200-551 Gear Reducer, 10:1 19 2120-132 Shifter Lever Assembly 18 2110-362 Shifter Lever Fulcrum Assembly 37 2100-551 Shifter Lever Rod 38 2400-169 Pal Nut 20 2100-1133 Locking Lever Plate 28 2100-910 Locking Lever 41 2200-291 Shifter and Locking Lever Spring 14 2200-014 Shaft Collar, 1" 11 2110-364 Sprocket, 40-A-24, with Bearing 30 2200-549 Disconnect Collar, 1" (keyed) 31 2110-131 Shifter Block
2400-133 Key, 1/4" x 1/4" x 2 1/4" 32 2200-115 Disconnect Spring 33 2400-308 Fender Washer, 3/8" 34 2400-017 Flat Washer, 3/8" 35 2400-016 Lock Washer, 3/8" 36 2400-207 HHCS, 3/8"-16 x 2 1/2"
220 0-0 10 #48 Master Link 220 0-60 5 #40 Chain, 37 Links
220 0-0 06 #40 Master Link 17 2 100- 657 Rain Cover 24 22 00 -22 1 #50 Roller Chain, per foot
2200-111 #50 Master Link 25 21 00-258 Chain Pin 26 2200-306 Tension Spring 22 2100-2007 Gate Bracket 27 2400-090 Hex Nut, 1/2" 23 24 0 0 - 1 7 0 Gate U-Bolt 21 24 00- 038 Mounting U-Bolt
2500-867 Alarm, 24VAC
251 0-0 64 3-Button Station with Lead Wires
C-Face Motors
4 2500-2313 1/2 HP, 208/230/460V, 3 Phase
2500-2315 1 HP, 208/230/460V, 3 Phase
250 0- 3 72 2 HP, 208/230/460V, 3 Phase
- 27 -- 27 -
- 27 -
- 27 -- 27 -
11-06-15
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
13
11
5
1
10
8 9
12
4
7
MODEL MODEL
MODEL
MODEL MODEL
REF . NO. PART NO. DESCRIPTION
Variable Speed Control Box Assemblies
2520-459 1/2 HP , 1 15V , 1-Phase Controller 2520-460 1/2 HP , 208/230V , 1-Phase Controller 2520-461 1/2 HP , 208/230V , 3-Phase Controller 2520-462 1/2 HP , 460V , 3-Phase Controller 2520-455 1 HP , 1 15V , 1-Phase Controller 2520-456 1 HP , 208/230V , 1-Phase Controller 2520-457 1 HP , 208/230V , 3-Phase Controller 2520-458 1 HP , 460V , 3-Phase Controller 2520-417 2 HP , 208/230V , 1-Phase Controller 2520-418 2 HP , 208/230V , 3-Phase Controller 2520-419 2 HP , 460V , 3-Phase Controller
1 2120-447 Enclosure with Cover, VS 2 2500-2084-HALF 24VAC Contactor , half block 3 Transformers
2500-766 115/24V , 75V A 2500-767 208/230/24V , 75V A 2500-768 460/24V, 75VA
4 Hitachi Controllers
2500-2244 1/2 HP, 115V AC, 1-Phase 2500-2246 1/2 HP, 208/230VAC, 1- or 3-Phase 2500-2249 1/2 HP, 460VAC, 3-Phase 2500-2245 1 HP , 1 15V AC, 1-Phase
VS-GSLGVS-GSLG
VS-GSLG
VS-GSLGVS-GSLG
238
CONTROL BOX WITH HITACHI CONTROL BOX WITH HITACHI
CONTROL BOX WITH HITACHI
CONTROL BOX WITH HITACHI CONTROL BOX WITH HITACHI
REF . NO. PART NO. DESCRIPTION
4 Hitachi Controllers continued
2500-2247 1 HP , 208/230V AC, 1- or 3-Phase 2500-2250 1 HP, 460VAC, 3-Phase 2500-2248 2 HP , 208/230V AC, 1- or 3-Phase 2500-2251 2 HP, 460VAC, 3-Phase
5 2500-2207 Optional Low Voltage Surge Protector 7 2510-295 Control Board with 3-Phase Motor Board
2510-268 Control Board only 2500-1980 3-Phase Motor Board (top board)
2500-1975 3-Amp Fuse for Control Board
2500-1966 2-Amp Fuse for Control Board 8 2500-071 Terminal S trip, 16-141 9 2500-2291 Power On/Off Switch, 30 Amp, 600VAC
10 2510-250 Output Wire Harness Assembly 11 2510-249 Input Wire Harness Assembly 12 2510-253 Limit Switch Harness 13 2510-346 Control Box Motor Harness, 115/230VAC
2510-371 Control Box Motor Harness, 460V
10-04-10
- 28 -- 28 -
- 28 -
- 28 -- 28 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
PROGRAMMING INSTRUCTIONS FOR VARIABLE SPEED DRIVE WITH HITACHIPROGRAMMING INSTRUCTIONS FOR VARIABLE SPEED DRIVE WITH HITACHI
PROGRAMMING INSTRUCTIONS FOR VARIABLE SPEED DRIVE WITH HITACHI
PROGRAMMING INSTRUCTIONS FOR VARIABLE SPEED DRIVE WITH HITACHIPROGRAMMING INSTRUCTIONS FOR VARIABLE SPEED DRIVE WITH HITACHI
This unit has been programmed at the factory.
No changes should be necessary for normal operation.
PLEASE CONSULT FACTORY BEFORE MAKING ANY CHANGES!
1) Apply power
2) Press FUNC
3) Use  arrows to advance to F––, (F002 for L200)
4) Press FUNC arrow to get to F02, (L100 ONL Y)
5) Press FUNC, arrows to change to 3.0, (3.00 for L200) STR
6) Up arrow to advance to next parameter, (F03), FUNC to view, arrows to change, STR to store and con­tinue, advance through listed parameters and store new values.
7) To switch from one letter prefix to another, press FUNC 3 times, advance to desired letter prefix, press FUNC, advance to desired parameter .
Function Description Setting Function Description Setting
F02 ACCEL TIME 3.0 F002 ACCEL TIME 3.00 F03 DECEL TIME 3.0 F003 DECEL TIME 3.00 A01 SPEED SOURCE 00 (POT) A001 SPEED SOURCE 00 (POT) A02 01 A002 01 A04 MAX SPEED 95.0 (Hz) A004 MAX SPEED 95 (Hz) A20 TARGET SPEED 95.0 A020 TARGET SPEED 95.0 A21 SECOND SPEED 20.0 A021 SECOND SPEED 20.0
A62 MIN SPEED 20.0 A062 MIN SPEED 20.0 B01 AUTO RESET 01 B001 AUTO RESET 01
C0 3 TERM 3 FUNC 0 3 C003 TERM 3 FUNC 03 C0 4 TERM 4 FUNC 11 C004 TERM 4 FUNC 1 1
8) When all parameters have been changed, advance to D01, press FUNC, this will display operating speed in Hz. (0-95)
MODEL L100 MODEL L200
List of parameters set at factory:
Recommended Recommended
A042 AUTO TORQUE BOOST 0 A044 BOOST PERCENT 00 A081
B130
C014 TERM 4 STA TE 01
AUTO VOL T AGE REGULATION
INHIBIT DECEL OVERVOLTAGE
01
01
NOTE: L200 model must have these
2 switches in the DOWN position.
- 29 -- 29 -
- 29 -
- 29 -- 29 -
02-06-14
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
WIRING SPECIFICATIONSWIRING SPECIFICATIONS
WIRING SPECIFICATIONS
WIRING SPECIFICATIONSWIRING SPECIFICATIONS
1. Select from the chart at the bottom of this page corresponding to the
model, voltage and horsepower rating of your operator.
2. The distance shown on the chart is measured in feet from the opera-
tor to the power source. DO NOT EXCEED THE MAXIMUM DIS- TANCE. These calculations have been based on standard 115V and 230V supplies with a 10% drop allowable. If your supply is under the standard rating, the runs listed may be longer than what your appli­cation will handle, and you should not run wire too near the upper end of the chart for the gauge of wire you are using.
3. When large-gauge wire is used, a separate junction box (not sup-
plied) may be needed for the operator power connection.
4. All control devices are now 24VDC, which can be run considerable
distances. 24VAC is available for other devices, such as loop detec­tors and photo eyes.
5. Wire run calculations are based on the National Electrical Code, Ar-
ticle 430 and have been carefully determined based on motor inrush, brake solenoids, and operator requirements.
USE COPPER WIRE ONLY!
MODEL VS-GSLG – SINGLE PHASEMODEL VS-GSLG – SINGLE PHASE
MODEL VS-GSLG – SINGLE PHASE
MODEL VS-GSLG – SINGLE PHASEMODEL VS-GSLG – SINGLE PHASE
6. Connect power in accordance with local codes. The green ground
wire must be properly connected.
7. Wire insulation must be suitable to the application.
8. Control wiring must be run in a separate conduit from power wiring. Running them together may cause interference and faulty signals in some accessories.
9. Electrical outlets are supplied in all 115VAC models for convenience with occasional use or low power consumption devices only. If you choose to run dedicated equipment from these devices, it will de­crease the distance for maximum run and the charts will no longer be accurate.
10. A three-wire shielded conductor cable is required to connect master and slave operators. Y ou must use Belden 8760 T wisted Pair Shielded Cable (or equivalent) only – OSCO part number 2500-1982, per foot). See page 9 for details of this connection, as well as dip switch selection. Note: The SHIELD wire should be connected in both
the master and slave operators
ACCESSORY WIRINGACCESSORY WIRING
ACCESSORY WIRING
ACCESSORY WIRINGACCESSORY WIRING
gniriWrewoP
stloV PH&
V511
2/1 PH
V511
4/3 PH
V511
PH1
222 453 665 009
0341
871 282 054 617
0411
061 452 604 646
6201
stloV PH&
ecnatsiDxaM
111 771 382 054 517
98
141 522 853 075
08
721 302 323 315
eriW
lauDelgniS
ecnatsiDxaM
eguaG
21
01 8 6 4
21
01 8 6 4
21
01 8 6 4
MODEL VS-GSLG – THREE PHASEMODEL VS-GSLG – THREE PHASE
MODEL VS-GSLG – THREE PHASE
MODEL VS-GSLG – THREE PHASEMODEL VS-GSLG – THREE PHASE
eriW
lauDelgniS
stloV PH&
V802
2/1 PH
802
4/3
PH
V802
PH1
eguaG
067
0021 4291 0603 4684
406 859
6251 4242 6583
445 468
4731 4812 6743
stloV PH&
ecnatsiDxaM
lauDelgniS
083 006 269
0381
2342
203 874 367
2121 8291
272 234 686
2901 8371
ecnatsiDxaM
lauDelgniS
eriW
eguaG
21
01 8 6 4
21
01 8 6 4
21
01 8 6 4
esahP3:gniriWrewoP
eriW
stloV
PH&
V032
2/1
PH
V032
4/3
PH
V032
PH1
eguaG
498
2241 4622 0063 4275
017
8211 6971 2582 8354
046
6101 6161 0752 0904
stloV
PH&
ecnatsiDxaM
744
117
2311 0081 2682
553 465 898
6241 9622
023 805 808
5821 5402
eriW
lauDelgniS
eguaG
21
01 8 6 4
21
01 8 6 4
21
01 8 6 4
ecnatsiDxaM
lauDelgniS
Volts
24VAC
24VDC
eriW
eguaG
All Models
Maximum
Distance (ft.)
250 350*
0-2000
*Over 350 ft. use DC power.
Wire
Gauge
14 12
14
V802 2/1 PH
V802 4/3 PH
V802
PH1
2411
175
6181
809
0982
029
417
064
4641
237
0332
753
6311
865
4081
209
21 01
5441
8
21 01
5611
8
21 01
8
V032 2/1 PH
V032 4/3 PH
V032
PH1
4431
276 7312 0043
4801
245 3271
268 1472
048
024 6331
866 4212
21
9601
01
0071
8
21 01
1731
8
21 01
2601
8
2/1
PH
4/3
PH
PH1
- 30 -- 30 -
- 30 -
- 30 -- 30 -
V064
V064
V064
1483 6016 2179
9723 2125 1928
9862 4724 8976
1291 3503 6584
0461 6062 6414
5431 7342 9933
21 01
8
21 01
8
21 01
8
9-03-6
sso
3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
Imperial Oil MATERIAL SAFETY DATA SHEET
Date Prepared: February 02, 1996 Supersedes: January 07, 1995 MSDS Number: 225570
Cette fiche signaletique ast aussi disponible en francais
1. PRODUCT INFORMATION
Product Identifier: ESSO GEAR OIL GX 80W-90 Application and Use: Premium quality multigrade extreme pressure gear oil for use in automotive applica­tions including some manual transmissions. Product Description: A lubricating oil consisting of a saturated and unsaturated hydrocarbons derived from paraffinic distillate, and additives.
REGULAT ORY CLASSIFICA TION WHMIS: Not a controlled product CEPA: CANADIAN ENVIRONMENT AL PROTECTION ACT All components of this product are either on the Domestic Substances List (DSL) or are exempt. TRANSPORTA TION OF DANGEROUS GOODS INFORMA TION Shipping Name: Petroleum Lubricating Oil Class: Not regulated Packing Group: Not regulated PIN Number: Not regulated Guide Number: 129 Please be aware that other regulations may apply.
TELEPHONE NUMBERS MANUFACTURER/SUPPLIER Emergency 24 hr. 519-339-2145 IMPERIAL OIL T echnical Info. 800-268-3183 Products Division
2. REGULATED COMPONENTS
The following components are defined in accordance with subparagraph 13(a) (l) to (lv) or paragraph 14(a) of the Hazardous Products Act:
Not applicable
3. TYPICAL PHYSICAL & CHEMICAL PROPERTIES
Physical State: Liquid Specific gravity: not available Viscosity: 15.50 cSt at 100 deg. C Vapour Density: not available Boiling point: 229 to 600 deg. C Evaporation rate: <0.1 (1=n-butylacefate) Solubility in water: negligible Freezing/Pour Point: -27 deg. C D97 Odour Threshold: not available Vapour Pressure: <0.1 kPa at 20 deg. C Density: 0.89 g/cc at 15 deg. C Appearance/odour: Dark brown liquid, petroleum hydrocarbon odour.
NAME % CAS #
11 1 St. Clair Ave. West T oronto, Ontario M5W 1K3 416-968-411 1
HANDLING, STORAGE AND SHIPPING: Keep containers closed. Handle and open containers with care. Store in a cool, well ventilated place away from incompatible materials. Do not handle or store near an open flame, sources of heat, or sources of ignition. Odorous and toxic fumes may form from the decomposition of this product if stored at temperatures in excess of 45 deg. C for extended periods of time or if heat sources in excess of 121 deg. C are used. Empty containers may contain product residue. Do not pressurize cut, heat, or weld empty containers. Do not reuse empty containers without commercial cleaning or reconditioning. LAND SPILL: Eliminate source of ignition. Keep public away. Prevent additional discharge of material. If possible to do so without hazard. Prevent spills from entering sewers, watercourses or low areas. Contain spilled liquid with sand or earth. Recover by pumping or by using a suitable absorbent. Consult an expert of disposal or recovered material. Ensure disposal in compliance with government requirements and ensure conformity to local disposal regulations. Notify the appropriate authorities immediately. Take all additional action necessary to prevent and remedy the adverse effects of the spill. WATER SPILL: Remove from surface by skimming or with suitable absorbant s. If allowed by local authorities and environmental agencies, sinking and/or suitable dispersants may be used in unconfined waters. Consult an expert on disposal of recovered material. Ensure disposal in compliance with government requirements and ensure conformity to local disposal regulations. Notify the appropriate authorities immediately. Take all additional action necessary to prevent and remedy the adverse effects of the spill.
7. FIRE AND EXPLOSION HAZARD
Flashpoint and method: 178 deg. C COC D92 Autoignition: NA Flammable Limits: LEL: NA UEL: NA GENERAL HAZARDS: Low hazard; liquids may burn upon heating to temperatures at or above the flash point. Decomposes; flammable/toxic gases will form at elevated temperatures (thermal decomposition). T oxic gases will form upon combustion. FIRE FIGHTING: Use water spray to cool fire exposed surfaces and to protect personnel. Shut off fuel to fire. Use foam, dry chemical or water spray to extinguish fire. Respiratory and eye protection required for fire fighting personnel. Avoid spraying water directly into storage containers due to danger of boilover. A self­contained breathing apparatus (SCBA) should be used for all indoor fires and any significant outdoor fires. For small outdoor fires, which may easily be extinguished with a portable fire extinguisher, use of an SCBA may not be required. HAZARDOUS COMBUSTION PRODUCTS: Smoke, carbon monoxide, carbon dioxide and traces of ox­ides of sulphur. Alkyl mercaptans and sulfides may also be released.
8. REACTIVITY DA T A
STABILITY : This product is stable. Hazardous polymerization will not occur . INCOMPA TIBLE MA TERIALS AND CONDITIONS TO A VOID: S trong oxidizing agents. HAZARDOUS DECOMPOSITION: Smoke, carbon monoxide, carbon dioxide, oxides of sulphur and phos­phorus. Alkyl mercaptans and sulfides may also be released.
9. NOTES
This MSDS has been revised in Section 3.
4. HEALTH HAZARD INFORMA TION
NATURE OF HAZARD: INHALATION: Negligible hazard at normal temperatures (up to 38 deg. C). Elevated temperatures or mechanical action may form vapours, mists or fumes which may be irritating to the eyes, nose, throat and lungs. Avoid breathing vapours or mists. EYE CONTACT: Slightly irritating, but will not injure eye tissue. SKIN CONTACT : Low toxicity . Frequent or prolonged contact may irrit ate the skin. INGESTION: Low toxicity. ACUTE TOXICITY DA T A: Based on animal testing data from similar materials and product s, the acute toxicity of this product is expected to be: Oral: LD50 > 5000 mg/kg (rat) Dermal: LD50 > 3160 mg/kg (rabbit) Inhalation: LC50 > 5000 mg/m3 (rat) OCCUPA TIONAL EXPOSURE LIMIT : ACGIH recommends: For oil mists, 5 mg/m3. Local regulated limits may vary.
5. FIRST AID MEASURES
INHALATION: V apour pressure of this material is low and as such inhalation under normal conditions is usually not a problem. If overexposed to oil mist, remove from further exposure. Administer artificial respi­ration if breathing has stopped. Keep at rest. Call for prompt medical attention. EYE CONTACT : Flush eyes with large amount s of water until irritation subsides. If irritation persists, get medical attention. SKIN CONTACT : Flush with large amount s of water. Use soap if available. Remove severely contaminated clothing (including shoes) and launder before reuse. If irritation persists, seek medical attention. INGESTION: If swallowed, DO NOT induce vomiting. Keep at rest. Get prompt medical attention.
6. PREVENTIVE AND CORRECTIVE MEASURES
PERSONAL PROTECTION: The selection of personal protective equipment varies, depending upon con­ditions of use. In open systems where contact is likely, wear safety goggles, chemical-resist ant overalls, and chemically impervious gloves. Where only incidental contact is likely , wear safety glasses with side shields. No other special precautions are necessary provided skin/eye contact is avoided. Where concentrations in air may exceed the occupational exposure limits given in Section 4 and where engineering, work practices or other means of exposure reduction are not adequate, approved respirators may be necessary to prevent overexposure by inhalation. ENGINEERING CONTROLS: The use of local exhaust ventilation is recommended to control emissions near the source. Laboratory samples should be handled in a fumehood. Provide mechanical ventilation of confined spaces.
10. PREPA RA TION
Date Prepared: February 02, 1996 Prepared by: Lubricants & Specialties
CAUTION: “The information contained herein relates only to this product or material and may not be valid when used in combination with any other product or material or in any process. If the product is not to be used for a purpose or under conditions which are normal or reasonably foreseeable, this information cannot be relied upon as complete or applicable. For greater certainty, uses other than those described in Section 1 must be reviewed with the supplier. The information contained herein is based on the information available at the indicated date of preparation. This MSDS is for the use of Imperial Oil. Customers and their employees and agents only. Any further distribution of this MSDS by Imperial Oil customer is prohibited without the written consent of Imperial Oil.”
IMPERIAL OIL Products Division 11 1 St. Clair Ave., West T oronto, Ontario MsW 1K3 800-268-3183
IMPERIAL OIL Products Division
ESSO GEAR OIL GX 80W-90
Esso Sheet 80W-90 082500
- 31 -- 31 -
- 31 -
- 31 -- 31 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
PREVENTATIVE MAINTENANCEPREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCEPREVENTATIVE MAINTENANCE
IMPORTANT!
• Always disconnect power from operator before servicing.
• Keep clear of gate during operation.
GENERAL:
OSCO gate operators are designed for many years of trouble-free operation and, under recommended operating conditions, will require only minimal maintenance. T o ensure that your unit is ready for operation at all times--and to preclude serious damage or failure--inspect the unit systematically . Proper adjustments and lubrication should be made as recommended.
LUBRICATION : Bearings. For models which have pillow block style bearings with greaseable fittings, lubricate at least twice a year with a
lithium complex based, petroleum oil NLGI 2 rated grease. Oilite and precision sealed bearings do not require additional lubrication.
Motor. Motors have sealed ball bearings and do not require further lubrication. If bearing noise develops after several years of operation, bearings should be replaced by a motor repair company , or the motor should be replaced if necessary .
Drive Chain and Sprocket (slide gate models only). The main drive chain and sprockets should be inspected for wear, cleaned, and wiped down with a lightly oiled rag every six months.
Swing Gate Arm (swing gate models only). Check all bolts for proper tension and tighten if necessary. Make sure the arm folds overextends itself slightly against the overtravel stop to reduce the chance that the gate can be backdriven open. Adjust the close limit slightly if additional travel is required. Lightly lubricate all pivot points with a light machine oil.
Barrier Gate Arm (barrier gate models only). Check all bolts for proper tension and tighten if necessary . If the arm has been warped or damaged, replace as necessary .
ADDITIONAL SIX MONTH PREVENT ATIVE MAINTENANCE:
1. For operators which utilize torque limiting clutches, check for proper tightness. If there appears to be dust from wear on the pads, inspect the pads and replace if necessary . If the clutch cannot be adjusted tightly enough to move the gate without slipping, the pads must be replaced.
2. For operators with V-belts, inspect for wear and replace as necessary. Check for proper tension and adjust if re­quired. Check all pulley setscrews for tightness and tighten if necessary .
3. For operators with internal chain drives, inspect chain and sprockets for wear and replace if necessary. Check for proper tension and alignment, and adjust if required. Check all hub sprocket setscrews and tighten if required.
4. Check limit switches and limit actuators (cams, limit nuts, etc.) for wear and replace as required. In rotary limit switch assemblies, wipe the limit shaft clean and apply a light coating of dry lubricant.
5. For operators with magnetic brakes, check for proper ad­justment. Brake disc must run free when the brake is en­gaged. For brake assemblies other than C-face style, the brake should be adjusted so that the solenoid plunger throw is between 3/8” to 1/2”. Too much throw will damage the solenoid. If the solenoid emits a loud buzzing sound
when the motor is run, the brake must be adjusted.
6. In operators which have a disconnect handle, inspect dis­connect handle for proper function and lubricate if neces­sary . Use a lithium based grease on all moving parts.
7. Inspect all nuts and bolts for proper tightness and tighten as necessary .
8. Check all reversing devices for proper function. Inspect all contact edges for wear and replace if required. Check photo­eyes for proper alignment and function.
9. Check current sensing for proper adjustment when finished with inspection and maintenance.
10.Inspect the installation area. Are all the warning signs in­tact and visible? If they are missing or need replaced, con­tact OSCO. Be sure there are no control stations mounted within reach of the gate. Review safety literature with the customer and advise them to remove any such stations found.
For slide and swing gate operators, you must inspect the gate for proper operation. The gate should move easily without binding through its entire travel. If the gate does bind, adjust or fix as required. Failure to keep the gate in good working condition will have adverse effects on the operator .
- 32 -- 32 -
- 32 -
- 32 -- 32 -
5-03-3
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
This page intentionally left blank.
- 33 -- 33 -
- 33 -
- 33 -- 33 -
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDE
VS-GSLG OPERATOR INSTALLATION GUIDEVS-GSLG OPERATOR INSTALLATION GUIDE
GATE OPERATOR INSTALLATION CHECKLISTGATE OPERATOR INSTALLATION CHECKLIST
GATE OPERATOR INSTALLATION CHECKLIST
GATE OPERATOR INSTALLATION CHECKLISTGATE OPERATOR INSTALLATION CHECKLIST
INSTALLER
CUSTOMER
________ ________ ________ ________
________ ________ ________ ________
________ ________
________ ________
________ ________
________ ________ ________ ________
1. The gate has been checked to make sure it is level and moves freely in both directions.
2. Potential pinch areas have been guarded so as to be inaccessible OR have contact and/or non-contact obstruction sensing devices installed.
3. The installer has installed one or more contact or non-contact obstruction sensing devices.
4. The slide gate has been screened or secured from the bottom of the gate to a minimum of 48 inches above ground to prevent a 2 1/4-inch sphere from passing through the openings any­where in the gate and in that portion of the adjacent fence that the gate covers when the gate is in the open and closed positions. Picket gates which have spacings less than 2 1/4 inches apart to the minimum height requirement are also acceptable.
5. Roller covers have been installed on cantilever gates.
6. If pedestrian traffic is expected, a separate pedestrian gate has been installed, a minimum of seven feet from the gate. The customer has been informed that all pedestrian traffic must
use the pedestrian gate.
7. Warning signs have been installed on each side of the gate in highly visible locations. The customer has been informed that these signs must remain at all times.
8. There are no controls installed on the gate operator, or within seven feet of the gate.
9. The installer has instructed the customer in the proper use of the gate operator and reviewed all of the operational functions, obstruction sensing devices, warning beeper and reset, etc.
________ ________
________ ________
________ ________
________ ________
By signing this installation checklist, I/we hereby certify that each item listed and checked above has been covered by the installer and is clearly understood by the customer .
______________________________________________ _____________________________ Customer Signature Date
______________________________________________ _____________________________ Installer Signature Date
10. The installer has instructed the customer in the proper use of the operator’s manual discon­nect feature. The manual disconnect must never be used while the gate is in motion. The power switch must be turned off before using the manual disconnect and disengaging the operator.
11. The installer has reviewed all safety instructions with the customer, and has left the safety instructions and owner’s information sheets for their reference.
12. The installer has answered any questions the customer has regarding the operation of the gate operator and gate operator safety precautions.
13. The installer has explained to the customer that a regular maintenance schedule for both the gate and the gate operator is recommended.
- 34 -- 34 -
- 34 -
- 34 -- 34 -
1-03-2
Loading...