ORTNER ABS Combustion Control V2.2 Operating Manual

Operating Manual Operating Manual

LED

WLAN

DISPLAY

of the ORTNER Combustion Control V2.2

ORTNER control installed on:

Serial number

ORTNER Inside: ORTNER Speicherecke 09-70/40/38, Design: black

Page 3

Tabl of content

One control, three display options ��4

General function ��5

Important information ��6

Initial start-up ��6

LED variant ��8

Visualization of the combustion phases with LED ��8

Combustion phases and colour description ��8

Display variant �� 10

Visualization of the combustion phases with glass display ��10

Indications on the display of each heating phase �� 10

WLAN variant �� 12

Visualization of the combustion phases with LED �� 12

Visualization of the combustion phases via the WLAN module ��12

Installation of the WLAN module with mobile devices �� 13

Integration in an existing personal network �� 14

Integration has failed� Now what? �� 16

Error messages and their correction �� 18

Heating up errors �� 18

Defective sensor �� 18

Temperature at rest ��19

No power supply �� 20

Door open, although the door is closed ��20

Door closed, although the door is open ��21

On contro uni, thre displa option

The ORTNER Combustion control (ABS) offers 3 different options:

• ORTNER control with LED display

• ORTNER control with LED display and WLAN

• ORTNER control with display (black or white)

The ORTNER combustion control. Simple and elegant. Fig.1: LED variant, Fig.2: Display black, Fig.3: WLAN view on smartphone

1

2

3

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Genera nctio

The heating process of an oven system is divided into various burning phases / stages:

1� Standby phase 2� Heating up phase 3� Heating phase 4� Embers phase 5� Standby phase

The ORTNER Combustion control ensures an optimal sequence of the burn-off phases of the furnace installation� Components such as the sensor and the combustion air ap ensure accurate control, which not only ensures ease of operation, but also maximum efciency�

By determining the maximum temperature in the heating phase, and a calculation based thereon, the optimum shutoff time of the combustion air ap is dened� At this time, the combustion air damper is automatically closed and the embers phase begins� In this phase, an open combustion air ap would lead to an undesirable, faster cooling of the furnace installation�

Thanks to the control, the maximum heat output is achieved, which is delivered to the room as a soothing heat radiation�

A correct combustion is critical in order to enable the pleasant prolonged heat radiation in the room.

Shown here: ORTNER Storage corner 09-70/40/38

Important information

The correct amount of combustion air is a deciding factor for optimal combustion� It affects the degree of efciency, i�e� the amount of energy that can be extracted from the wood� Furthermore, it ensures an optimal air volume for a clean burn, clean observation windows and an environmentallyfriendly combustion� When the optimal closing time is reached, the storage of the masonry heater is not cooled by the supply of fresh air and as a result does not reduce the storage duration� The ORTNER combustion control safeguards the optimal energy yield with a maximum degree of safety�

In the event of a power failure, the combustion air register of the control unit is opened automatically�

Initial start-up

During the initial start-up and restart as well as following a power failure, for safety reasons, the control always starts in the heating up phase and the combustion air register remains open� Therefore, in the event of a power failure during the heating process, the fuel is burnt safely�

In the event that the temperature is >50°C - <250°C following a power failure, the control remains in the heating up phase� When the temperature is >250°C, the control switches to the heating phase� When the temperature remains below a temperature of 50°C during a waiting period of 60minutes, the control will return to the standby mode� Only then will the combustion air register close again�

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ORTNER Inside: ORTNER Grundofen 11-42/59, Appearance: Traditional tile-green

LED varian

The LED variant is the most basic of the ORTNER control range. This visualization of the ABS displays the different combustion levels in the most simplest manner.

Visualization of the combustion phases with LED

Combustion phases and colour description

The control is in the standby mode

Standby state:

• The stove is not heated

• The temperature in the combustion chamber is <50°C

• The combustion air register is closed

The door(s) are opened for heating up

Door open:

• The door is open for the insertion the fuel

• The combustion air register opens

The masonry heater is in the heating up phase:

Heating up state:

• Is activated with the closure of the door

• The combustion air register is open

• The temperature in the combustion chamber is <250°C

Green

Standby mode

Blue

Door open

Orange

Heating up

Red

Heating

<600°C

Purple

Ember phase

Light purple

Heating

>600°C

Red

Heating

<600°C

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The masonry heater switches to the heating phase:

Heating state

• Is activated from a temperature of >250°C

• The combustion air register is open

• The maximum temperature is stored

• Determination of the optimal transition temperature to embers

The masonry heater switches to the heating phase >600°C:

Heating state

• The temperature increases to >600°C

• The combustion air register is open

• The maximum temperature is stored

• Determination of the optimal transition temperature to embers

The masonry heater switches to the heating phase >600°C:

Heating state

• The temperature drops to <600°C

• The combustion air register is open

The masonry heater switches to the embers or storage phase:

Embers state:

• Is activated when the optimal transition temperature is reached

• The combustion air register closes

• The embers phase begins

• Optimal heat storage is enabled

Renewed refuelling with wood in order to increase the storage duration

Door open:

• In the event that wood should be added again for combustion, this should be performed during the embers phase� In this case, the combustion starts again� When relling on the still fresh embers, only add half the wood amount�

Indications on the display of each heating phase

Status of the standby mode:

• The stove is not heated

• The temperature in the combustion chamber is <40°C

• The combustion air register is closed

• The display is dimmed Line 2 on the display: Status: Standby mode

Displa varian

All important data is presented on the display during the combustion� In this manner, you can continuously see the temperature and the status of the heating process� When the control switches into the embers phase, the display will dim� Only when a new combustion is begun will the display light up again brightly and all status messages will be displayed�

Visualization of the combustion phases with glass display

Current temperature

Current combustion phase & status messages on temperature 2 (if present)

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Door open for heating up:

• The stove door is opened for heating up

• The heating up phase begins with the closing of the door

• The combustion air register opens Line 2 on the display (= continuous text): Status: Door open – register open – (TEMP2 = 27°C)

Heating up state:

• Is activated with the closure of the door

• The combustion air register is open

• The temperature in the combustion chamber is >50°C-<250°C

Line 2 on the display (= continuous text):

Status: Anheizen – Tür geschlossen – Klappe offen – Heating time= 2min – (TEMP2= 27°C)

Heating state

• Wird ab einer Temperatur >250°C aktiviert

• The combustion air register is open

• The maximum temperature is stored

• Determination of the optimal transition temperature to embers state Line 2 on the display (= continuous text): Status: Heating – door closed – register open – heating time = 25min – (TEMP2 = 230°C)

Embers state:

• Is activated when the optimal transition temperature is reached

• The combustion air register closes

• The display is dimmed

• The heating time stops and the embers phase begins

• Optimal heat storage is enabled

Line 2 on the display (= continuous text):

Status: Embers – door closed – register closed – heating time = 100min – (TEMP2 = 230°C)

WLAN varian

Easily monitor the combustion of your masonry heater via a smartphone, tablet or PC

In combination with the LED display, the WLAN module provides you with the option to also visualize the current status of the combustion on mobile devices�

Visualization of the combustion phases with LED

Visualization of the combustion phases via the WLAN module

Green

Standby mode

Blue

Door open

Orange

Heating up

Red

Heating

<600°C

Purple

Ember phase

Light purple

Heating

>600°C

Red

Heating

<600°C

Status of the door

Current temperature 1

Current combustion

phase

Heating time

Status of the combustion air register

Temperature 2 optional

Page 13

Installation of the WLAN module with mobile devices

1� Disconnect the control from power 2� Set the switch on the WLAN module to the LEFT POSITION 3� Switch the control on 4� Activate your WLAN on your telephone or tablet and connect with ORTNER-… (e�g�

ORTNER-lower)

5� Launch your web browser (Internet) and enter http://1�2�3�4 in the search bar

Congratulations, you have successfully connected with the WLAN module and can now access all data online.

The ORTNER combustion control. Using the WLAN module, you can also receive all data on mobile devices. The combination with the LED display also serves as an additional variant in order to be able to see the current combustion phase without the use of a smartphone, tablet or PC.

INTEGRATION IN AN EXISTING PERSONAL WLAN NETWORK

In this example, Internet Explorer and Windows 7 are used; the procedure is similar or identical to that used with other operating systems and web browsers.

1� Switch off the control (disconnect from power) 2� Set the switch on the WLAN module to the centre position and connect the module to

the control 3� Switch the control on 4� Move the switch on the WLAN module to the left after at least 5seconds and return

it to the centre position after approx� 1second� 5� Using a device with wireless connectivity (notebook, smartphone, tablet, etc�) search

for the “ORTNER” WLAN and connect to this�

6� Open a web browser and enter http://1�2�3�4 in the address bar�

Page 15

7� Press “Refresh List” in order to receive a list with the available networks�

8� Select the desired network and enter the password of your personal network in “Pass

phrase”� The settings are saved by pressing “Save Conguration”�

9� Switch the control off and back on after approx� 5seconds�

Try to locate teh module‘s IP assress, under the following possibilities:

1� Windows

Use the SoftPerfect Network Scanner application

http://www�softperfect�com/download/freeware/netscan�zip 2� First press “Auto Detect IP Range” and then “Start Scanning”

3� Search the MAC address that is noted on the module’s mounting,

e�g� 00-06-66-81-05-3F

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4� Enter the corresponding IP address in the web browser http://<IP-Adresse>/�

In this e x a mple 192�168�1�116 htt p://192�168�1�116/�

5� Android and iPhone

The free app “Fing” is available for Android and iPhone:

https://play�google�com/store/apps/details?id=com�overlook�android�ng&hl=de

https://itunes�apple�com/at/app/ng-network-scanner/id430921107?mt=8

6� Search the MAC address that is noted on the module’s mounting,

e�g� 00-06-66-81-05-3F, the IP address is noted immediately above it� Enter this in

your web browser�

If you have located the IP address of the module, the page can be added as a quick access to the home or start screen�

Instructions for Android:

1� Open the page, using the IP address, in the Chrome browser� 2� Touch the three small dots in the upper right corner to open the menu� 3� Select „Add to Home Screen,“ whereby the name can still be changed 4� The icon with the corresponding website link will then be saved on your home screen�

Instructions for iPhone:

1� Enter the IP address in the Safari browser� 2� Touch the share icon 3� Touch „To Home Screen“ 4� Touch Add, whereby the name can still be changed 5� Now the link has been created

Error message an their correctio

Heating up errors

LED lit and ashing

Heating up errors

Display text of the glass display

TEMP1 230°C Heating error – Door closed – Heating error – Register open – Heating error – Heating time = 61min - Heating error – TEMP2 = 80°C

Possible cause

• The temperature is >50°C, it does not increase above 250°C within 60 min�

• This means that the re fails to start burning properly (e�g� the wood is too damp)�

• An insufcient amount of wood was inserted or replenished�

Correction

Following a power failure or after each opening and closing of the door, the control switches into the heating up phase and the error message is acknowledged� The combustion phases are run through again� However, when the temperature drops below 50°C during this error message, it is also acknowledged and the control switches into the rest phase�

Page 19

Defective sensor

LED ashing

Sensor error

Display text of the glass display

Sensor error – Door closed – Sensor error – Register open – Sensor error – Heating time – 100min – Sensor error – (Temp2 = 29°C)

Possible cause

• The contact of the temperature sensor is interrupted�

• Temperature sensor is defective�

Correction

Check the contact connection of the cables on the compression tting of the control� When the tting of the cable is secure and has been connected correctly, then the thermocouple must be replaced� When thermocouple 2 is defective, then it is no longer displayed� Please contact your stove tter in order to have the thermocouple replaced�

Temperature at rest

LED lit and ashing

Temperature at rest

Display text of the glass display

TEMP1 52°C Temperature increase – Door closed – Temperature increase – Register open – Temperature increase – (Temp2 = 38°C)

Possible cause

Temperature increase in the combustion chamber (>50°C) by the self-ignition of the inserted wood amount as a result of still present residual embers�

Correction

Should this error message occur, the control will begin the heating up phase, starting from a temperature >50°C� The combustion air register opens and the wood is burnt safely� Only add a new amount of wood in the combustion chamber immediately before ignition in order to prevent the self-ignition by the residual embers�

No power supply

LED not lit

No power supply The LED is not lit and no motor sounds are audible when the door is opened.

Display text of the glass display

No display text present�

Possible cause

• The LED cable is defective

• The compression tting on the LED is not secured correctly

• Short-circuit

• Power failure

Correction

First check the compression ttings of the LED cable on the control� When the compression tting of the LED on the control is secured correctly, the cable or the LED is defective� Please inform your stove tter in order to have the LED replaced� Measures for improvement and avoidance should be taken in order to prevent the damage from occurring again� Please consult us�

Door open, although the door is closed

LED lit continuously

Door open

Display text of the glass display

TE MP1 45°C Door open – Register open – (Temp2 = 30°C) – Door open – Register open

Possible causes

• No earth contact on the door contact or door sensor�

• Screwed connection on the control is loose�

• Cable connected incorrectly�

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Correction

Check the contact point of the door for contamination or residue and if necessary, remove this with ne sand paper� Additionally, check the axial position of the magnet at the door sensor� The distance between the door sensor and the magnet should not be greater than 5mm� Also check the compression ttings on the control� Contact faults can occur when the cables are not secured correctly in the terminal�

Please contact your master stove tter in the event that the situation is not corrected with these measures�

Door closed, although the door is open

LED lit continuously

Standby mode

Display text of the glass display

TEMP1 38°C Status: Standby mode

Possible causes

• Screwed connection loose on the control or

• •Cable connected incorrectly

Correction

Check the contact point of the door for contamination or residue and if necessary, remove this with ne sand paper� Additionally, check the position of the magnet at the door sensor� The distance between the door sensor and the magnet should not be greater than 5mm� Also check the compression ttings on the control� Contact faults can occur when the cables are not secured correctly in the terminal�

Please contact your master stove tter in the event that the situation is not corrected with these measures�

Note

IMPRINT:

Media owner and publisher: ORTNER GmbH - Hürmer Straße 36 - 3382 Loosdorf Concept, text & layout: ORTNER GmbH Picture credits: title page, Page 2, 4, 5, 7: Andreas Zapfe, Page 13: Fotolia_76103803_M, Page 6: Luis Steinkellner, Page 4, 8-12, 14-17: ORTNER GmbH Changes and misprints reserved. No responsibility is accepted for the correctness of this information. The simultaneous use of the male and female form is avoided in order to ensure increased readability. All personal designations apply to both genders.

This manual and all articles and images contained in it are subject to copyright. The reproduction, even only in extracts, as well as any form of usage without prior written permission from ORTNER GmbH is prohibited.

ORTNER GmbH

Hürmer Straße 36 A-3382 Loosdorf/Melk

T +43 (0) 2754 2707 F +43 (0) 2754 2708

[email protected]

www.ortner-cc.at