ORTAL Clear 40 Tunnel, Clear 40 LS, Clear 40H90 RS, Clear 40H90 LS, Clear 40H90 TS Installation & Operation Manual

...

INSTALLATION & OPERATION MANUAL

BALANCED FLUE APPLIANCES

USER, INSTALLATION AND SERVICING

INSTRUCTIONS

IMPORTANT - THE COMBUSTION CHAMBER OF THIS STOVE SHOULD ONLY BE OPENED AND SERVICED BY A REGISTERED GAS INSTALLER ,

and should not be used if the Glass is broken, and never be

use with the front open.

Please read these instructions carefully before installation or use, and leave with

the customer for storage is a safe place for future reference.

This appliance has been designed and approved for use in other countries

than shown on this cover. To install in other countries it is essential to

obtain the manual in the local translation. Contact ortal

ire for further information.

14 Harash St. Neve Neeman, Hod Hashron, 45240, Israel P.O Box 7213 Tel: +972-9-7402828 Fax: +972-9-7402687 E-mail: ortalsys@netvision.net.il

ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 30 Models:

Clear 40, Clear 40 RS/LS/TS, Clear 40 H

Clear 40 Tunnel, Stand Alone 40 TS

ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 30 Models:

Clear 40, Clear 40 RS/LS/TS, Clear 40 H

Clear 40 Tunnel, Stand Alone 40 TS

WARNING: Glass Handling

The glass must ONLY be removed by an authorized &/or qualified installer. The authorized technician should ONLY remove the glass with the glass vacuum holders supplied b the manufacturer. Lower the glass to rest in the special wooden/polyurethane support provided, and fit the second support to the upper edge of the glass. This is to pre ent damage to the glass edges.

Step 1. Place the support on the floor below the glass to be removed.

Step 2. Remove the glass using the vacuum holder, and immediately place it in the

support.

Step 3. Place the second support on the upper edge of the glass. The glass can

now be rested safely.

WARNING: Electrical Grounding

These Direct Vent appliances must be electrically grounded in accordance with the local codes or, in the absence of local codes, with National Electric code, ANSI/NFPA 70, or the Canadian Ele tric Code, CSA C22.1.

WARNING: Gas Appliance

This applian e is only for use with the type of gas indicated on the rating plate. These appliances are not convertible for use with other gases, unless a certified kit is used and the con ersion is performed by an authorized qualified technician.

Applicable standards are Vented Gas fireplace heaters ANSI Z21.88 / CSA 2.33a and gas-fired appliances for use at high altitudes CAN/CGA 2.17-M91.

ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 30 Models:

Clear 40, Clear 40 RS/LS/TS, Clear 40 H

Clear 40 Tunnel, Stand Alone 40 TS

ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 30 Models:

Clear 40, Clear 40 RS/LS/TS, Clear 40 H

Clear 40 Tunnel, Stand Alone 40 TS

WARNING: Glass Handling

Step 1. Place the support on the floor below the glass to be removed.

Step 2. Remove the glass using the vacuum holder, and immediately place it in the

support.

Step 3. Place the second support on the upper edge of the glass. The glass can

now be rested safely.

WARNING: Electrical Grounding

WARNING: Gas Appliance

This manual covers the following appliances: Single burner:

Clear 40 RS/LS/TS/Tunnel, Stand Alone 40 TS, Clear 40H90 RS/ LS/TS/Tunnel, Clear 40H70 RS/LS/TS/Tunnel, Small Square, Corner Classic/ Modern , 4 glass Island, Clear 75 RS/LS/TS, Stand Alone 75 /TS, Space Creator 75, Clear 75 Hark RS/LS/TS, Clear 75x65 /Tunnel, Clear 60x80 /Tunnel, 60x80 OVAL, Classic F 75/80, Clear 80 RS/LS/TS, Clear 80H70 RS/LS/TS, Clear 110 RS/LS/TS/Tunnel, Stand Alone 110, Clear 110H /Tunnel, Clear 130 RS/LS/TS/Tunnel, Space Creator 120, Island 130, 130 Top, Clear 150 RS/LS/TS/Tunnel, Space Creator 150, Stand Alone 150, Clear 170 RS/LS/TS/Tunnel, Clear 200 RS/LS/TS/Tunnel, Space Creator 200, Clear 250 RS/LS/TS/Tunnel, Clear 200H70 RS/LS/TS

Two burners:

Clear 250 RS/LS/TS/Tunnel, 4 glass 2 burners Clear 350 RS/LS/ TS/Tunnel, Clear 300H80 RS/LS/TS, Clear 400 RS/LS/TS/Tunnel, Clear 400H80 RS/LS/TS, Island 400

Contents

GENERAL INFORMATION . . . . 4

Important Safety Notice . . . . 4

General Fitting Information . . . 5 Battery type (Remote Versions only) . . 5

INSTALLER INFORMATION . . . . 5

Ventilation . . . . . 5

General Balanced Flue notes . . . 6 Terminal Locations Wall mounting . . 8 Terminal Locations Roof termination . . 9 Commissioning the appliance . . . 10

Servicing Instructions . . . . 10

Spare parts 11

Troubleshooting . . . . . 12

Countries of destination 13 Table B-2 Double Category 15 Instructions for changing burner from NG to LPG 16

TECHNICAL INFORMATION . . . . 21

Technigas CE approval test results 21

Contents- Single Step Burner (N) 21

Contents- Double Step Burner (D) 22

minimum clearances to combustibles materials . 23 DECORATION ARRANGEMENT . . . 30

English Branch . . 31 Logs (5 pes set) . . 36 White Little Stons . . 41 Large Pebbles . . 45

NEW LOGS ( 6 pcs SET) 1 SET . . 49

Flue Design Options . . 54 Automatic Valve information . . 59

mportant Safety notIce

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department.

BS 1251, BS 5440 part 1, BS 5871 part 2, BS 6461 part1, BS 6891 and BS 8303

In the Republic of Ireland the installation must also conform to the relevant standards,

particularly in regard to ue sizing and ventilation. Refer to documents IS813, ICP3,

IS327 and any other rules in force.

This appliance must be installed in accordance with the rules in force and used only

in a sufciently ventilated space, and is intended for use on a gas installation with

a governed meter.

Before installation, ensure that the local distribution conditions (identication of the

type of gas and pressure) and the adjustment of the appliance are compatible. The

technical specication of this appliance is given on the rear page of this manual.

This appliance should not be used if the Glass is broken, and should never be used with the Door open.

General Fitting Information

Inlet Pipe connection 8mm Compression Chimney requirement Balanced Flue Flame monitor Permanent Pilot

User control: Variable rotary control inc. integrated Piezo ignition, Permanent pilot facility, Flame failure device and Oxygen Depletion Cut-out.

Before installation of these appliances, the area into which the re is to be tted

must be cleared of all debris (including dust), in particular combustible material.

The appliance must sit on a hearth (or base surface) sufcient to support the weight of the re. The rebox must then also be secured. Adjustable brackets are supplied on the rebox for this purpose.

Battery type (Remote Versions only)

Receiver: 4x AA, R6 size. Transmitter: PP3 (Alkaline only).

If the Flame Supervision Device is extinguished either intentionally or unintentionally, no attempt should be made to re-light the gas until at least 3 minutes have elapsed.

Ventilation

NEW LOGS ( 6 pcs SET) 1 SET . . 49 Flue Design Options . . 54 Automatic Valve information . . 59

Important Safety notIce

This appliance has a ceramic Fire-bed arrangement; this contains Refractory

Ceramic Fibres, which are man-made vitreous silicate bres. Excessive exposure

to these materials can cause irritation to eyes, skin and respiratory organs. Hence we recommend that when handling these materials the release of dust should be kept to a minimum. During installation and servicing we recommend that a HEPA

ltered vacuum be used to remove any dust and soot in and around the re. If any of the ceramic re-bed components need to be replaced we recommend that the

removed parts be sealed in a heavy-duty polythene bag, and be labelled as RCF waste. RCF is not “Hazardous waste” and can be disposed of at a licensed tipping site for the disposal of industrial waste.

The appliance incorporates a permanent pilot. This is located on the front of the burner, and must not be adjusted by the installer. This system must not be put out of operation, and if any parts require changing, only original manufacturer parts shall be used.

This appliance is designed to be used either Natural or LPG gas however, each

individual appliance is only capable of running off the type of gas specied at the time of purchase. It is important to note that once a type of gas has been specied

the stove cannot run off any other type. The type of gas that your stove is capable of burning is stated on the data information panel.

This appliance has been designed, tested and approved to meet standards in place for product use, performance and safety. Installation of your appliance must comply with current building regulations. It is therefore recommend that a registered gas installer be employed for this task. The engineer will provide you with information

about the safety limits of the installation and should x a notice plate in a place

where it can be readily seen.

This appliance is designed as an efcient heating device and consequently all body parts become very hot in use. Except for the control knob and control access door,

which are designed to stay cool, all other parts are working surfaces and should not be touched.

The glass and frame on this appliance acts as a reguard conforming to BS: 1945 – 1971 and satises the Heating Appliance (Fireguards) regulations 1991. No

part of the window or frame should be permanently removed. It does not give full

protection for young children or the inrm, extra protection should be considered for

these conditions conforming to BS 6539 or BS 6778.

Bearing in mind that the heat given off by this appliance may affect articles placed close to it, curtains should not be placed within 30cm.

The appliance is not designed as a dryer. It is not therefore recommended that the appliance be used in such a manner. Do not place any articles within 30cm of this appliance as this may result in damage to the articles.

The installation must be carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department.

If the appliance is located in a recess, then the recess must have adequate ventilation, we recommend a minimum total vent area of 600 cm².

The stove must be located at least 280mm from any combustible materials.

Timber Frame Construction

Whilst it is possible to install room-sealed appliances in timber frame properties,

great care needs to be taken to ensure that the ue assembly does not interfere with the weather proong qualities of any outer wall which it may penetrate. Before

attempting this work, further details need to be referenced, (e.g. “Gas Installations in Timber Frame Buildings” from the CORGI installer series in the UK).

Carport or Building Extension

Where a ue terminal is sited within a carport or building extension, it should have

at least two completely open and unobstructed sides. The distance between the lowest part of the roof and the top of the terminal should be at least 600mm.

Note: A covered passageway should not be treated as a carport. Flues should not

be sited in a covered passageway between properties.

Basements, Lightwells and Retaining walls

Flue terminals should not be sited within the connes of a basement area, light well or external space formed by a retaining wall, unless steps are taken to ensure the

products of combustion can disperse safely at all times. It may be possible to install this Balanced Flue system in such a location provided that it is not sited lower than 1m from the top level of that area to allow combustion products to disperse safely.

Flue terminals should be sited to ensure total clearance of the combustion products in accordance with the enclosed information.

When the products of combustion are discharged, they should not cause a nuisance to adjoining or adjacent properties and they should be positioned so that damage cannot occur to other parts of the building. If the outer wall surface is constructed of

combustible material, a non-combustible plate should be tted behind the terminal projecting 25mm beyond the external edges of the terminal.

This appliance can be installed in a completely sealed or mechanically ventilated

house without extra ventilation and/or fume extraction.

General Balanced Flue Notes

There are many possibilities for installing this Concentric Balanced Flue system

into a building, both Roof and Wall terminations are possible, and the ue can either be built into an existing chimney or a completely new ue system may be

constructed.

The system is based upon a Concentric Flue system which utilises an inner ue of 100/130mm diameter which passes through an outer ue of 150/200mm diameter. The ue gasses that are the products of combustion of the re, pass through the inner ue and are safely vented to the outside environment. The gap between the inner and outer ues is the channel by which the stove is supplied with air for

combustion.

These concentric ues terminate outside of the property in a terminal, this terminal will keep the expelled gasses and the fresh air for combustion separate. It is

important that the terminal is not blocked, a suitable guard maybe required if the

terminal is located at a “Low” level (usually when the terminal is within 2m of oor

level).

The Balanced Flue gas appliance can be installed as an insertion into an existing or new replace. If an existing Flue or Chimney is to be utilised, then the installation

engineer must be consulted. If the chimney has been previously used it must be

professionally cleaned and certied as being sound and t for use.

The European CE approval on this appliance is restricted to the Flue systems as

specied by the supplier, thus the appliance must only be installed with the original ue system, no others may be used

The gas re, in combination with the concentric ue system, has been approved

in accordance with the European CE-norm for gas appliances and may therefore be used only with this system. The guarantee is invalidated if the appliance is (completely or partially) installed using a different system.

The concentric ue systems can be used with either a newly-built or existing

chimney.

These appliances are designed with the “Firebox” raised up off the ground level by

the built in “Base unit”.

Thus these appliances require no special Hearth arrangements, as the oor will not

get hot and is protected by the steel construction of the “Base unit”.

The appliance must not be tted against a rear wall constructed from a combustible

material; a gap of 300mm should be given all round the stove before combustible materials may be used in the wall construction.

If the appliance has to be located in an opening, a minimum clearance of 50mm should be allowed to non-combustible materials.

Terminal Locations Roof Termination

“Distance” = minimum distance required for positioning of the outlet to avoid adverse

effects with respect to:

A. A ventilation opening serving an occupied room, a toilet or a bathroom

B. A heating air supply, when the supply ows through an occupied room.

C. A window that can be opened and that is near an occupied room, a toilet

or a bathroom.

(*) If the required distance cannot be achieved, the outlet position rules take precedence.

(**) If the outlet is positioned at least 1 m higher than the intake supply opening, or a window that can be opened.

(***) If the required distance cannot be achieved, the position of the outlet must be

at least 1 m above the highest facade/roof.

Important note for Roof Terminations, (C31).

When installing the appliance with a roof termination (classication C31), it is important to t a 30mm ue restriction strip across the ue outlet inside the stove.

Dist ance: outlet -

A,B or C

At the same roof level >6 m (*)

At a different roof level >3 m (*) (**)

At a lower positioned wall >2 m (**)

At a higher sloping surface >6 m (***)

To avoid advers e effects

Terminal Locations Wall Mounting

* In addition, the terminal should not be nearer than 300mm to an opening in the building fabric formed for the purpose of accommodating a built in element such as a window frame.

Dimensi on Terminal P osit ion

Dist ance (mm)

A* Directl y below an opening, air bric k, openi ng window etc. 600

B Above an opening,air bric k, opening window etc . 300

C Adjacent to an opening, air brick , opening window etc. 400

D Below gutt ers, s oil pipes or drain pipes 300

E Below eaves 300

F Below balc onies of c ar port roof 600

G From a vert ical drai n pipe or soil pipe 300

H From an internal or ex ternal c orner 600

I Above ground roof or balcony level 300

J From a s urface facing t he terminal 600

K From a t erminal faci ng the term inal 600

L From an openi ng in the c ar port (e.g. door , window int o the dwelli ng)

1200

M Vertical ly from a t erminal on t he same wall

1500

N Horizontall y from a term inal on the s ame wall 300

INSTALLER INFORMATION

Dimen ion Terminal Po ition Di tan e ( mm)

A* Directl below an opening,air bri k, opening window etc. 600

B Abo e an opening,air bri k, opening window et . 300

C Adjacent to an opening,air brick, opening window et . 400

D Below gutters, soil pipe or drain pipe 300

E Below eave 300

F Below balconie of car port roof 600

G From a vertical drain pipe or soil pipe 300

H From an internal or external corner 600

I Abo e ground roof or balcon le el 300

From a surface facing the terminal 600

K From a terminal facing the termina l 600

L From an opening in the car port (e.g. door , window into the dwelling) 1200

M Verticall from a terminal on the same wall 1500

N Horizontall from a terminal on the same wall 300

P From a vertical stru ture on the roof 600

Q Abo e inter ection with roof 150

Burner – 30 Clear 40 RS/LS/TS/Tunnel, Stand Alone 40 TS, Clear 40H90 RS/LS/TS/

Tunnel, Clear 40H70 RS/LS/TS/Tunnel, Small Square, Corner Classic/ Modern ,

Burner- 45 Clear 75 RS/LS/TS, Stand Alone 75 /TS, Space Creator 75, Clear 75 Hark

RS/LS/TS, Clear 75x65 /Tunnel, Clear 60x80 /Tunnel, 60x80 OVAL, Classic F 75/80, Clear

80 RS/LS/TS, Clear 80H70 RS/LS/TS, 4 glass Island

Two Burner- 45 4 glass 2 burners

Burner- 100 Clear 110 RS/LS/TS/Tunnel, Stand Alone 110, Clear 110H /Tunnel, Clear

130 RS/LS/TS/Tunnel, Space Creator 120, Island 130, 130 Top

Two Burner- 100 Clear 250 RS/LS/TS/Tunnel

Burner- 135 Clear 150 RS/LS/TS/Tunnel, Space Creator 150,

Stand Alone 150, Clear 170 RS/LS/TS/Tunnel

Two Burner- 135 Clear 350 RS/LS/TS/Tunnel, Clear 300H80 RS/LS/TS

Burner- 160 Clear 200 RS/LS/TS/Tunnel, Space Creator 200, Clear 250 RS/LS/TS/

Tunnel, Clear 200H70 RS/LS/TS

Two Burner- 160 Clear 400 RS/LS/TS/Tunnel, Clear 400H80 RS/LS/TS, Island 400

Spare Parts

Pilot Burner Injector Pilot N.G Injector Pilot L.P.G Injector burner 30 N.G Injector burner 30 L.P.G Injector Burner- 45 N.G Injector Burner- 45 L.P.G Injector Burner- 100 N.G Injector Burner- 100 L.P.G Injector Burner- 135 N.G Injector Burner- 135 L.P.G Injector Burner-160 N.G Injector Burner-160 L.P.G Thermo couple 100 Thermo couple 120 Thermo couple 150 Gas regulator block GV60 Ignition cable 2x(2,8x0.5) L=1000 Ignition cable 2x(2,8x0.5) L=1500 Ceramic electrode Pilot pipe Ø4mm Remote

COMMISSIONING THE STOVE

A soundness test MUST be made before the installed stove is left with the customer.

Ensure that the re is burning at full rate for a minimum of 5 minutes to warm the ue.

If there are problems, the ue may require attention.

The stove will produce an odour and/or smoke for the rst few hours of use. Please

ventilate the room. Also please note that during this initial burning period, a grey dust deposit will be formed on the inside of the glass, please clean this before leaving the appliance with the customer

Servicing inStructionS

The following outlines only the minimum work that should be performed on an annual basis. This service work, like any other work on the appliance, must only be

done by a qualied and competent engineer who is CORGI registered.

Open the door and remove all ceramics. Remove mat from top of burner. Remove any debris from the top of the burner using a vacuum cleaner and brush. Inspect the burner unit. Perform an ignition check.

Perform a ame failure check

There should be no need to service the burner. If however this is required, then the engineer should check the setting pressure at inlet to burner; the correct pressure is shown at the rear of the manual. Brush off and replace ceramic arrangement as earlier in this manual, replacing any broken or damaged pieces. Check all seal on door (including glass) and replace the Door. Check the installation for gas leaks.

Check ue for clearance of products of combustion.

If any parts need to be replaced use only genuine manufacturer parts, non-standard parts will invalidate the guarantee and may be dangerous.

Countries of Destination

The following tables gives detail of the Countries that these appliances are approved for use within. The tables following immediately on give the technical characteristics of the appliances.

Natural AT Austria

þ I2H G20@20mbar

BE Belgium þ I2E+ G20/G25@20/25mbar CH Switzerland þ I2H G20@20mbar CY Cyprus ý CZ Czech Republic þ I2H G20@20mbar DE Germany þ I2E G20@20mbar;

I2ELL G20/G25@20mbar

DK Denmark þ I2H G20@20mbar EE Estonia þ I2H G20@20mbar ES Spain þ I2H G20@20mbar FI Finland þ I2H G20@20mbar FR France þ I2E+ G20/G25@20/25mbar GB United Kingdom þ I2H G20@20mbar GR Greece þ I2H G20@20mbar HR Croatia þ I2H G20@20mbar HU Hungary ý IE Ireland þ I2H G20@20mbar IT Italy þ I2H G20@20mbar LT Lithuania þ I2H G20@20mbar

LU Luxembourg þ I2H G20@20mbar

LV Latvia þ I2H G20@20mbar MT Malta ý NL The Netherlandsþ I2L G25@25mbar NO Norway þ I2H G20@20mbar PL Poland þ I2E G20@20mbar PT Portugal þ I2H G20@20mbar RO Romania þ I2H G20@20mbar SE Sweden þ I2H G20@20mbar SI Slovenia þ I2H G20@20mbar SK Slovakia

þ I2H G20@20mbar

TR Turkey þ I2H G20@20mbar LPG AT Austria þ I3B/P G30/G31@50mbar BE Belgium þ I3+ G30/G31@28-30/37mbar

Troubleshooting

The gas pilot will not ignite or stay lit?

Ensure the gas is turned on at the appliance and the meter/cylinder.

Depress the control knob for at least twenty seconds once the pilot is alight to ensure the operation of the safety thermocouple valve. Ensure that the pilot injector is not obstructed or blocked and it is free from any dust or dirt. Ensure that the thermocouple has not been damaged in transit. This is a very delicate Electro-magnetic device. On propane, the cylinder could be empty.

The pilot is not burning or performing correctly?

Ensure the pilot ame is the correct size for the type of gas. The ame should be

focused on the thermocouple probe.

The pilot ame will have been set correctly in the factory.

The Main Burner does not seem to be burning correctly?

Ensure adequate gas pressure to the appliance. Test pressure by releasing the pressure test screw and applying a manometer. Ensure adequate volume of gas is

being used. Once the re is burning on maximum, turn off all other gas appliances

in the house and calculate the fuel being burned from the gas meter.

Make sure that the burner is burning correctly. The ame should be even across

the top of the burner before any coals are placed on top.

1514

CH Switzerland

þ I3B/P G30/G31@50mbar;

I3+ G30/G31@28-30/37mbar

CY Cyprus þ I3B/P G30/G31@30mbar CZ Czech Republic þ I3B/P G30/G31@50mbar;

I3+ G30/G31@28-30/37mbar

DE Germany þ I3B/P G30/G31@50mbar DK Denmark þ I3B/P G30/G31@30mbar EE Estonia þ I3B/P G30/G31@30mbar ES Spain þ I3+ G30/G31@28-30/37mbar FI Finland þ I3B/P G30/G31@30mbar FR France þ I3B/P G30/G31@30mbar;

I3+ G30/G31@28-30/37mbar

GB United Kingdom þ I3B/P G30/G31@30mbar;

I3+ G30/G31@28-30/37mbar GR Greece þ I3B/P G30/G31@30mbar; I3+ G30/G31@28-30/37mbar

HR Croatia þ I3B/P G30/G31@30mbar HU Hungary þ I3B/P G30/G31@30mbar IE Ireland þ I3+ G30/G31@28-30/37mbar IT Italy þ I3+ G30/G31@28-30/37mbar LT Lithuania þ I3B/P G30/G31@30mbar

LU Luxembourg ý

LV Latvia ý MT Malta þ I3B/P G30/G31@30mbar NL

The Netherlands

þ I3B/P G30/G31@30mbar

NO Norway þ I3B/P G30/G31@30mbar PL Poland ý PT Portugal þ I3+ G30/G31@28-30/37mbar RO Romania þ I3B/P G30/G31@30mbar SE Sweden þ I3B/P G30/G31@30mbar SL Slovenia þ I3B/P G30/G31@30mbar SI Slovakia þ I3B/P G30/G31@30,50mbar;

I3+ G30/G31@28-30/37mbar TR Turkey þ I3B/P G30/G31@30mbar

using a 10mm spanner. Note - to avoid damaging the Pilot assembly, this can be held

rm a 12mm spanner.

3.2 The original Pilot Injector should come out with the pilot tube as it “hooks” onto the Olive and tube.

3.3 Hook the new Pilot Injector onto the tube and olive, carefully insert this into the Pilot assembly.

3.4 Fully tighten the pilot nut.

4. Adjust the Venturi Throttle to a fully open position. To achieve this loosen the two nuts on top of the Burner Base, and slide the Venturi Throttle fully towards the Burner Body. Tighten the nuts.

5. Check the nuts are done up tight.

6. Replace the Burner into the appliance.

7. Connect the Gas Supply.

8. Perform a Soundness Test, to check that there are no leaks.

9. Set the Burner pressure. For this appliance running at FULL on LPG, the burner pressure must be 29.5 mbar.

Instructions for changing Burner from Natural Gas to LPG

General Notes

Although it is possible to modify the Burner from Natural to LPG in the appliance, we would recom mend removing the burner from the appliance. This is done by removing the door and window, remove the Grate Plates which will then give access to the burner base. The burner is secured to the appliance by 4 M6 bolts which should be removed by a 10mm spanner or socket. The burner is then free to be lifted out.

Procedure

1. Ensure the Gas supply is isolated.

2. Replace the injector.

2.1 Loosen and remove Injector Bundy, (it will probably be necessary to hold Injector with a 15mm spanner).

Replace Pilot Injector.

3.1 Loosen and remove Pilot Bundy pipe. This is achieved by loosening the Pilot Bundy Nut,

2.1 Remove the Injector

2.2 Insert New Injector

2.3 Replace Injector Bundy tube and fully tighten Injector Bundy Nut.

9.2 Setting the burner pressure. There are two different types of control used for this burner, the FULLY REMOTE and SEMI REMOTE, the semi remote can only be used for controlling the burner UP or DOWN it has no ignition facility. The full remote can control the appliance UP and DOWN, but can also SPARK the IGNITION and turn the appliance OFF. The pressure measurement and adjustment is the same for both types of burner, however access to the setting screw is different for the two types of control.

9.2.1 Access to Fully Remote setting screw. On this version, the setting screw is accessible through a hole in the front cover of the control, this maybe blocked I off by a plastic plug, in this case remove the plug.

9.2.2 Access to Semi Remote setting screw. On this version, it is necessary to remove the front cover of the control to reveal the setting screw. First remove the Cross Head Screw shown in the

picture on the left below, and then, using a at head screwdriver prize

the tab over catch as shown on the right below. The cover can now be removed,

Setting Screw

9.1 Measuring the Burner Pressure. The picture below shows the two Pressure Measuring Tappings available on the control.

There is an arrow by each tapping. The rst arrow points into

the control, this is the Gas Supply Pressure, the second arrow is pointing outwards from the control.

The Gas Supply pressure is governed by the regulator at the gas supply, and the pipework to the appliance, this point can be used to measure the supply pressure at the appliance.

It is the Burner Pressure Tapping that is important for this operation. With the control in the OFF position, release (but do not remove) the screw inside the tapping, and connect the tube of the Manometer to the Tapping. Now ignite the burner.

The value shown on the manometer is the Burner Pressure.

Burner Pressure Tapping

Gas Supply Pressure Tapping

Contents- Single Step Burner (N)

1. Injector:

0.30M burner: marked Bray 220 for LPG & Bray 650 for Natural Gas

0.45M burner: marked Bray 220 for LPG & Bray 650 for Natural Gas

1.00M burner: marked Bray 260 for LPG & Bray 1200 for Natural Gas

1.35M burner: marked Bray 380 for LPG & Bray 1400 for Natural Gas

1.60M burner: marked Bray 380 for LPG & Bray 1400 for Natural Gas

0 Pilot injector, marked 23 for LPG & 36 for NG 1 Data Label

Technigas CE approval test results

Natural Gas

LPG

Input

Output

Efciency

Class

Input

Output

Efciency%Efciency

Class

0.30 m burner

G20

5.16 kW G26

5.94 kW

4.44

5.04

85.9

85.0

5.46 kW4.14 kW75.8 2

0.45 m burner

G20 G25 7kW

G20 G25 6kW

%85.7

G30

5.2

G30

4.3

%82.7

1.00 m burner

G20 8.9 G25

8.3

6.8

6.3

75.9

75.7

2 2

G30

7.5 kW

5.2 72.1 2

1.35 m burner

10.5 kW9.1 86.8 1 G30 11,9 kW

7,8 65,3 2

1,60 m burner

G20

12.88

G25

13.00

G20

10.68

G25

10.81 kW

G20 %82.63

G25 %83.14

G20 1

G25 1

G30

12.83 kW

G30

9.30 kW

G30 %72.45

G30 2

which reveals the setting screw.

9.2.3 Adjust the setting screw until the Burner Pressure reaches the required 25.9 mbar. This value should be set when the Burner has been alight for approximately 10 min utes and the burner is hot.

10. Apply the supplied Data plate sticker over the technical details over the Data plate sticker on the appliance, so that the Data plate now reads correct for LPG.

Setting Screw

ORTAL Heating Solutions Ltd.

INSTALLATION & OPERATION MANUAL

Instruction for Burner 30 Models:

Clear 40, Clear 40 RS/LS/TS, Clear 40 H

Clear 40 Tunnel, Stand Alone 40 TS

The Ortal direct vent appliances have been tested and approved by CSA for safety and efficiency for use with either Natural Gas (NG) or Propane (LP).

e. Review and explain maintenance requirements to customer f. Review and explain warranty requirements to customer

Locating Your Gas Fireplace

When selecting a location for your fireplace

 Ensure that the minimum clearances to combustible materials are met as

outlined in the next section.

 Provide adequate clearances for ser icing.  Minimum vent vertical and allowed horizontal lengths and number of bends must

be considered during the location selection for your fireplace.

The applian e must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor or a raised platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood flooring, the appliance must be installed on a metal or wood panel as a barrier above the combustible material extending the full width and depth of the applian e.

Minimum Clearances to Combustibles Materials

Appliance and Vent Clearances

The appliance is approved with maintained minimum clearance to combustible materials as shown in the diagrams provided.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face. However, they must not cover any portion of the removable glass panel or the control compartment.

The minimum clearances (air space) to combustible materials must be adhered to. It is of the greatest importance that the fireplace and vent system be installed only in accordance with these instructions.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.

Recommendation: Ortal recommends the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.

Contents- Double Step Burner (D)

1. Injector:

0.30M burner:

0.45M burner: marked Bray 160 + 160 for LPG & Bray 380 + 380 for Natural Gas

1.00M burner: marked Bray 180 + 180 for LPG & Bray 650 + 650 for Natural Gas

1.35M burner: marked Bray 220 + 220 for LPG & Bray front 800 + rear 650 for NG

1.60M burner: marked Bray 220 + 220 for LPG & Bray front 800 + rear 650 for NG

0 Pilot injector, marked 23 for LPG & 36 for NG 1 Data Label

Technigas CE approval test results

LPGNatural Gas

Efciency

Class Efciency

OutputInput

Efciency

Class Efciency

OutputInput

0.30m

burner

G20

83.42

G20

6.77

G25

6.76

G20

8.12

G25

8.16

0.45m burner

G30

5.37

G30

6.99

KW 77

G25

82.89

G20

78.13

G20

9.80

G20

10.17

1.00m

burner

G30

8.03

G30

8.45

KW 76.88

G25

76.90

G25

10.03

G25

10.23

G20

82.78

G20

10.99

G20

11.45

1.35m

burner

G30

9.46

G30

11.72

KW 77.7

G25

83.45

G25

11.37

G25

11.58

G20

86.9

G20

11.36

G20

13.05

1.60m

burner

G30

11.24

G30

13.25

KW 82.3

G25

80.9

G25

10.47

G25

12.93

CLEARANCE DIAGRAMS

+ 28 hidden pages

ORTAL Clear 40 Tunnel, Clear 40 LS, Clear 40H90 RS, Clear 40H90 LS, Clear 40H90 TS Installation & Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual