ORTAL Power Vent System Manual

Ortal Power Vent
System Manual
Revised March 2017
2 Ortal Power Vent System Manual
Table of Contents
Safety Considerations .......................................................................................... 3
Overview .............................................................................................................. 4
Ortal Power Vent System Installation .................................................................. 6
Ortal Inline Power Vent System Clearances ................................................... 8
Ortal Inline Power Vent Box Dimensions ..................................................... 10
Flush Horizontal Termination Power Vent System Installation ......................... 13
Flush Horizontal Termination ....................................................................... 20
Electrical Wiring Requirements ......................................................................... 22
Venting Runs Installation ................................................................................... 24
Ortal Power Vent Run Lengths ..................................................................... 27
Pressure Switch Installation ............................................................................... 28
Ortal Power Vent System Operation ................................................................. 30
Troubleshooting ................................................................................................. 33
Appendix A: Ortal Inline Power Vent Parts List .................................................. 36
Appendix B: Flush Horizontal Termination Parts List ......................................... 37
Appendix C: Control Box Parts List ..................................................................... 39
Appendix D: Ortal Power Vent System Diagram ................................................ 40
Appendix E: Ortal Power Vent Technical Data ................................................... 41
Ortal Power Vent System Manual 3
Safety Considerations
WARNING – Be sure to review all safety warnings and
installation guidelines contained in this manual.
WARNING – Be sure to review all safety warnings and installation guidelines contained in the Ortal fireplace installation manual.
WARNING – Electrical components. Be sure that all electrical connections are properly installed, insulated and secured to avoid potential ELECTRICAL SHOCK and FIRE HAZARD and malfunction of the system. Consult local building code requirements.
Important – It is imperative that all materials and objects used to carry out the installation are materials certified or specified by Ortal Heating Solutions and are suitable for use. Do NOT install the system with different materials or objects than those approved for installation by Ortal Heating Solutions.
Important – Exceeding the restrictions imposed by Ortal Heating Solutions can cause damage to the function of the fireplace and/or to the living space in which the fireplace and vent system are installed. The installation must be carried out according to the instructions listed in this manual. Ortal will not be responsible for any damage caused by improper installation.
4 Ortal Power Vent System Manual
Overview
Ortal Heating Solutions offers the best in aesthetic heating technology. The Ortal Power Vent System is an optional accessory component to the Ortal direct vent gas fireplace. It enhances the fireplace, and provides alternate installation configurations not available with typical direct vent runs.
Our system provides for increased flexibility of fireplace installation in single family homes, multi-family homes, and commercial settings.
The Ortal Power Vent is a fan that creates an exhaust air flow, forcing the exhaust through the inner pipe. This creates a suction of fresh air that enters and draws in through the outer pipe.
Ortal Power Vent System advantages:
Smaller diameter coaxial vent pipe (5 inches outer, 3 inches
inner)
Longer venting runs than our power vent system
Available options to run venting horizontally, vertically, and
below the firebox.
This manual is designed to aid in installation of the Ortal Power Vent System with the Ortal fireplace installation manual. This manual only describes the Ortal Power Vent System.
Ortal fireplaces operate using direct vent technology. The vent types, Inline and Flush Horizontal Termination, differ in the Power Vent location along the chimney path. The Inline is located inline of the chimney path. The Flush Horizontal Termination is located at the end of the chimney path.
Ortal Power Vent System Manual 5
Notes:
You must select the correct Ortal Power Vent System when
you order the Ortal fireplace unit. This system cannot be retro-fitted.
Before installing the Ortal Power Vent System, read and
understand all instructions. Consider installation location and vent runs, including any structural requirements, clearances for rough and finished materials, and local codes.
6 Ortal Power Vent System Manual
Ortal Power Vent System Installation
Review the installation detail per project plans.
Make sure that all the materials, system components, and tools necessary are present, and in good condition.
Follow these steps:
1. Firebox installation:
It is recommended to position the Fireplace in the final location. Venting and power vent systems can be installed before or after firebox.
a. With the firebox installation, place the Ortal Power Vent
control box by the fireplace access panel.
b. Connect the Air pressure cable (G24) to the pressure switch
located in the Ortal Power Vent control box and secure.
See connection 1 in Figure 19: Wire Connection System on page 23.
c. Connect the control box to the terminals:
i. Connect CABLE V6 (SASCB) to the terminal with 4 pins (the
solenoid should already be installed in the flex line between the GV60 valve and the burner). See connection 2 in Figure 19: Wire Connection System on page 23.
ii. Connect the Relay Cable (SASLVU) to the AUX port on the
receiver terminal with 2 pins to the control box with a 2-pin connector. See connection 3 in Figure 19: Wire Connection System on page 23.
Make sure all connections are tight and secure.
Ortal Power Vent System Manual 7
2. Install the venting components. Ensure that all pipe
connections are sealed, supported, and have clearances maintained as outlined previously in this manual.
3. Position the Ortal Power Vent (see Venting Runs
Installation on page 24), and secure in place, maintaining required clearances per local building codes.
Notes:
For Inline: The Ortal Inline Power Vent must be placed a
minimum of 15 feet from the firebox, up to a maximum of 45 feet.
For Flush Horizontal Termination: The Power Vent must
be placed a minimum of 15 feet from the firebox, up to a maximum of 65 feet.
The Ortal Power Vent may be physically positioned closer
than 15 feet depending on pipe configuration.
4. After running the 65 Feet Power Cord (M120), insert the
cable pig tailed end to the Ortal Power Vent box through the Cable clamp.
Open the Ortal Power Vent box service Door and Connect the cable pig tailed end to the one located in the Power Vent box. Make sure all connections are tight and secure. See
connection 5 in Figure 19: Wire Connection System on page
23.
5. Termination:
Affix a cap at the pipe termination point to prevent water and foreign objects from entering the pipe.
Use and follow the vent manufacture instructions for termination.
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6. Connect the fireplace to the gas line.
Gas connections should be completed by a certified gas fitter/ licensed plumber, and in accordance with local building codes.
7. Connect the Ortal Power Vent control box to the Electrical
outlet junction box.
Electrical connections should be completed by a certified electrician, and in accordance with local building codes.
Ortal Inline Power Vent System Clearances
This section describes the Ortal Inline Power Vent system clearance dimensions for building materials.
Follow these steps:
1. Clearance diagram is displayed below. See Ortal Inline
Power Vent Box Dimensions on page 10.
a. 24-inch clearance in front of access panel for service and
removal. See Figure 1: Inline Power Vent Box Dimensions and Safety Clearance on page 10.
b. 12-inch clearance above axillary fan for cooling (if axillary
fan is part of fan box assembly). See Figure 1: Inline Power Vent Box Dimensions and Safety Clearance on page 10.
c. 2-inch clearance on Ortal Power Vent sides and bottom.
See Figure 1: Inline Power Vent Box Dimensions and Safety Clearance on page 10.
Ortal Power Vent System Manual 9
2. Access Panel for Ortal Power Vent
a. Minimum 18-inch x 18-inch access panel required for
service.
b. The Ortal Power Vent must be located in an area with a
minimum 180 cubic feet of free air space to maintain the component operating temperature cool. If not possible, the access panel must be louvered to allow for a minimum of 155 sq. inches of free air space.
3. Ortal Power Vent Mounting
Mount the Ortal Power Vent per local code requirements,
and follow the manufacturer’s instructions for securing venting.
10 Ortal Power Vent System Manual
Ortal Inline Power Vent Box Dimensions
This section describes the Power Vent box dimensions and safety clearances.
Figure 1: Inline Power Vent Box Dimensions and Safety Clearance
Figure 2: Inline Power Vent Box Dimensions
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Figure 3: Inline Power Vent Box Dimensions
Figure 4: Inline Power Vent Box Dimensions and Safety Clearance
12 Ortal Power Vent System Manual
Figure 5: Inline Power Vent Main Parts
Table 1: Inline Power Vent Main Parts List
Item
Part #
Description
Quantity
1
SSM01
ORTAL Power Vent Fan PL20UL0080
1
2
SASSM1FZ
ORTAL Power Vent Fan Box
1 3 SSM1F03
ORTAL Power Vent Service Door
1
4
SSM11
Cable clamp
1 5 G84
Adaptor 35 CVS Outlet
1
6
G85
Adaptor 35 CVS Inlet
1 7 SSM1F09
High V box
1
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