Orpak Systems Secured OrPT, G2, OrSPT Installation Manual

No. 817426100

Revision A

SSeeccuurreedd OOrrPPTT SSiinnggllee BBooxx

INSTALLATION MANUAL

Secured OrPT Single Box Installation Manual

i

SAFETY CONSIDERATIONS

Read all warning notes and instructions carefully. They are included to help you installing the Product safely
in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions
could result in serious injury or property damage. It is the installer responsibility to install, operate and
maintain the equipment according to the instructions given in this manual, and to conform to all applicable
codes, regulations and safety measures. Failure to do so could void all warranties associated with this
equipment.

Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure
that actual installation is performed by experienced personnel, licensed to perform work in fuel station and at
a flammable environment, according to the local regulations and relevant standards.

WARNING - EXPLOSION HAZARD

Use separate conduit for the intrinsically safe wiring. Do not run any other wires or cables through this
conduit, because this could create an explosion hazard.
Install the Product only in the non-hazardous area of the fuel station.
Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment
for the hazardous areas.
In the installation and maintenance of the Product, comply with all applicable requirements of the National
Fire Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Automotive
and Marine Service Station Code”, NFPA-70 “National Electric Code”, federal, state and local codes and any
other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other metal work
operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury,
property loss and damage to you and other persons.

CAUTION - SHOCK HAZARD

Dangerous AC voltages that could cause death or serious personal injury are used to power the Product.
Always disconnect power before starting any work. The Product has more than one power supply connection
port. Disconnect all power before servicing.

WARNING – PASSING VEHICLES

When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the
work area to protect yourself and other persons. Use safety cones or other signaling devices.

CAUTION

Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all
warranties related to this equipment.

Secured OrPT Single Box Installation Manual

ii

PROPRIETY NOTICE

This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS
Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK
SYSTEMS. The information in this document is current as of the date of its publication, but is subject to
change without notice.

DISCLAIMER

This document is provided for reference only. Although every effort has been made to ensure correctness,
ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.

CAUTION

For supply connections, use wires suitable for at least 90°C.

Signal wiring connected in this box must be rated at least 300 V.

FCC COMPLIANCE STATEMENT IN USER'S MANUAL

This device complies with part 15 of the FCC rules. Operation is subject to the following two

conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause

undesired operation.

User information for a Class A digital device:

THE FCC WANTS YOU TO KNOW:

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed

and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his

own expense.

Secured OrPT Single Box Installation Manual

iii

User information for a Class B digital device

This document is the property of:
ORPAK SYSTEMS Ltd.
ISRAEL

FCC Warning

Modifications not expressly approved by the manufacturer responsible could void

the user’s authority to operate the equipment under FCC rules.

THE FCC WANTS YOU TO KNOW:

This equipment has been tested and found to comply with the limits for a

Class B digital device, pursuant to part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference

in a residential area.

This equipment generates, uses, and can radiate radio frequency energy

and, if not installed and used in accordance with the instructions, may

cause harmful interference to radio communications. However, there is no

guarantee that interference will not occur in a particular installation. If this

equipment does not cause harmful interference to radio or television

reception, which can be determined by turning the equipment off and on,

the user is encouraged to try to correct the interference by one or more of

the following measures:

 Reorient or relocate the receiving antenna

 Increase the separation between the equipment and the receiver

 Connect the equipment to an outlet on a circuit different from that

to which the receiver is connected



Consult the dealer or an experienced radio/TV technician

FCC Warning

Modifications not expressly approved by the manufacturer responsible

could void the user’s authority to operate the equipment under FCC rules.

Secured OrPT Single Box Installation Manual

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TABLE OF CONTENTS

Paragraph Page

SECTION 1

GENERAL DESCRIPTION

1-1. GENERAL ……………………….. .................................................................................... 1

1-2. SECURED ORPT SPECIFICATIONS................................................................................ 1

1-2.1. Secured OrPT Housing ………………................................................................................ 2

1-3. PRINTER SPECIFICATIONS ............................................................................................ 3

1-3.1. Printer Housing ……………………. .................................................................................. 3

1-4. VOLTAGE PROTECTION ……………………. ............................................................... 5

SECTION 2

SINGLE BOX INSTALLATION

2-1. GENERAL ………………………. ..................................................................................... 6

2-2. COMPONENTS …………………….................................................................................. 7

2-2.1. Single Box Specifications ………………… ....................................................................... 8

2-3. INSTALLING SECURED OrPT PANEL & PRINTER IN THE SINGLE BOX............... 9

2-3.1. Wiring ………………………….......................................................................................... 9

2-3.2. Secured OrPT & Printer Installation .................................................................................... 10

2-4. INSTALLING SECURED ORPT SINGLE BOX & PRINTER ON THE POLE............... 10

2-4.1. General ……………………………………………. ........................................................... 10

2-4.2. Safety Distances ………………….. .................................................................................... 11

2-4.3. Precautions and Safety Notes ……………………………………………………………...12

2-4.4. Installation Requirements ……………................................................................................ 13

2-4.4.1. Conduits Sealing ……………................................................................................... 13

2-4.5. Preliminary Pole Installation Instructions ............................................................................ 14

2-4.6. Pole Installation Instructions . .............................................................................................. 15

2-4.7. Single Box Pole Installation Instructions ............................................................................. 15

2-5. SINGLE BOX WALL INSTALLATION INSTRUCTIONS.............................................. 18

Secured OrPT Single Box Installation Manual

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LIST OF ILLUSTRATIONS

Figure Page

Figure 1-1. Secured OrPT – General View 2
Figure 1-2. Secured OrPT – Enclosure Opening Dimensions 2
Figure 1-3. G2 Printer – General View 4
Figure 1-4. G2 Printer – Enclosure Opening Dimensions 4
Figure 2-1. Secured OrPT Single Box – Pole Installation 6
Figure 2-2. Secured OrPT Single Box – Wall Mounted 7
Figure 2-3. Secured OrPT Single Box Components Location 8
Figure 2-4. Secured OrPT Single Box – Installation Pole P/N 819038022 11
Figure 2-5 Secured OrPT – Installation Control Drawing 12
Figure 2-6 Conduit Fitting 14
Figure 2-7. Single Box – Pole Set, P/N 819038022 16
Figure 2-8. Single Box Wall- Mounted Perforation's Dimensions 18
Figure 2-9. Single Box Wall-Mounting Installation Instructions 19
Figure 2-10. Single Box –Installation Kit (Optional) for Wall Mount Installation, P/N 81902251920

LIST OF TABLES

Table Page

Table 1-1. Secured OrPT Specifications 1
Table 1-2. Printer Specifications 3
Table 2-1. Secured OrPT Single Box Components 7
Table 2-2. Secured OrPT Single Box Specifications 8
Table 2-3. Secured OrPT Internal Wiring 9
Table 2-4. G2 Printer Internal Wiring 9
Table 2-5. Secured OrPT Single Box – Pole, Single Box, Installation Assembly Parts 17
Table 2-6. Single Box –Installation Assembly Part List for Wall Mount Installation 20

Secured OrPT Single Box Installation Manual

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This manual provides installation instructions for the Secured OrPT (Orpak Secured Payment
Terminal, OrSPT) and the G2 Outdoor Printer. The Secured OrPT is an outdoor payment terminal
that can accept a variety of payment types: smart cards, magnetic cards and contactless cards.

The G2 Printer Module is a compact, ruggedized thermal printer suitable for the harsh outdoor
environments. It uses thermal printer paper only (55 gr., 40m x 57 mm).

11--22.. SSEECCUURREEDD OORRPPTT SSPPEECCIIFFIICCAATTIIOONNSS

Table 1-1 displays the physical, electrical and environmental specifications applicable to the
Secured OrPT.

Table 1-1. Secured OrPT Specifications

Supply Voltage: 15 – 24VDC

Power Consumption:

Maximum current without heater

Maximum current with heater

10 W with no heater (21 W with Heater on)

0.7 A

1.4 A

Operating Temperature:

-20°C to +70°C (optional -40°C to +70 °C with internal
heater)

Storage Temperature:

-20 °C to +70 °C

Humidity: 80% Non-condensing

Communication Interface: RS-485 – 9600 bps Half-Duplex

Ethernet RJ-45 10 Mbps (x2)

RS-232 (x2)

GPIO (DB9)

Dimensions H 197 mm X W 179 mm X D 162 mm ; Weight: 950 gr